Brings in 560 commits (merge base 2026-07-04 .. origin/main af9fd10d7a).
19 conflicts resolved; the other 138 touched files auto-merged.
Conflict resolutions
- Snapmaker/Polymaker (7): main normalised JSON key order in #15039 while this
branch inserted filament_id/filament_vendor. Took main's key order and kept
this branch's values, inserting a single filament_id key rather than letting
git's line merge leave duplicate "from"/"instantiation" keys.
- re3D rPETG @0.8/@1.75 nozzle (2): main renamed these from "re3D Greengate
rPETG @*" and re-vendored GreenGate3D -> re3D (#15169). Git's rename-aware
merge produced a file with two filament_vendor keys; took main's version
wholesale instead. The id is reconciled by the tooling, not by hand.
- re3D rPP (1): kept main's inherits change (fdm_filament_pet -> fdm_filament_pp,
local filament_type override dropped) and its widened compatible_printers.
The flattened type is still PP, so the product triple and id OFfHGM1D are
unchanged.
- re3D Greengate rPETG.json, Afinia {ABS+,ABS,PLA,TPU,Value ABS,Value PLA}.json
(7 modify/delete): accepted main's deletions. The Afinia ids are not orphaned
- the surviving @HS presets resolve the same triple and already carry the
same ids, so nothing is retired.
- .github/workflows/check_profiles.yml: kept both main's new "validate slice"
step and this branch's tree-wide filament-subtype check.
- tests/libslic3r/CMakeLists.txt: kept both test_filament_id_succession.cpp and
main's test_preset_diff.cpp.
Verified
- No conflict markers; all 12795 profile JSONs parse with no duplicate keys.
- All branch artifacts (tooling, snapshot, ledger, doc, tests) intact and
unmodified by the merge.
- The succession-ledger C++ call sites survived main's refactors; audited
Preset.{cpp,hpp}, PresetBundle.cpp, DeviceManager.cpp, PresetComboBoxes.cpp,
CaliHistoryDialog.cpp, MoonrakerPrinterAgent.cpp against base/ours/theirs.
- scripts/tests: 115/116 pass.
Known follow-up: assign_filament_ids.py --check reports 243 errors, all from
filament data main added in the last month (BBL/addnorth, Qidi X5/Plus 5,
Snapmaker U1, re3D). The single failing unit test is the live-tree conformance
test asserting that count is zero. Reconciliation lands separately.
Follow-up to #14785. Routes the tests that still hand-rolled temp paths through
the shared helpers and unifies the temp guards.
- Add ScopedTemporaryDir and a shared ScopedTemporaryPath base under it and
ScopedTemporaryFile.
- Move test_3mf's round-trip .3mf output out of the TEST_DATA_DIR source tree
(a fixed-name leak) and test_toolordering's fixed-name temp .gcode (a sharding
collision) onto ScopedTemporaryFile.
- Move test_config, test_slicing_pipeline_bindings, the test_3mf backup dirs, and
test_preset_bundle_loading onto the guards.
- Make slic3rutils ScopedDataDir compose ScopedTemporaryDir; dedupe
test_network_versions' fixture and delete test_plugin_lifecycle's duplicate.
physical_extruder_map has one entry per logical extruder -- the index space of
nozzle_diameter -- and its consumers size their own arrays from that count. It was
being derived from printer_extruder_id, which is indexed by variant slot: one entry
per extruder+variant pair. An X1 Carbon has one nozzle and printer_extruder_id
{1,1}; an H2D 0.4 has two nozzles and {1,1,2,2,2}. The two spaces coincide only
when every extruder declares a single variant.
The visible effect was on the standby cool-down. set_extruder skips it when the
outgoing and incoming filaments share a physical extruder, and that check is not
gated on IMEX. With the map built from the wrong array, two filaments on a
dual-nozzle machine read as sharing one hotend and the cool-down was dropped --
caught by "Toolchange temperature commands are unchanged when the wipe tower wait
is off", which failed on all five CI platforms with the ;cooldown line missing.
Derive the identity over the nozzle count instead, the same fallback Plater.cpp
already applies where a profile authors no map. A profile counts as authoring one
only when its length matches the nozzle count, so the single-element PrintConfig
default is replaced rather than read as a one-extruder machine. Authored maps pass
through untouched, including the {1,0} numbering permutation the BBL dual-nozzle
profiles ship.
Tests pin the four branches and the length invariant the consumers depend on.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
## Problem
`Toolchange temperature commands are unchanged when the wipe tower wait
is off`
(added in #15144) fails on both Linux runners and passes on Windows and
macOS.
It is the only failing test in the suite, and it has been failing on
main since
that PR merged.
| Job | Result |
| --- | --- |
| Windows x64 / Unit Tests | pass |
| Windows arm64 / Unit Tests | pass |
| macOS arm64 / Unit Tests | pass |
| Linux x86_64 / Unit Tests | **fail** |
| Linux aarch64 / Unit Tests | **fail** |
From the merge commit
([Linux
x86_64](https://github.com/OrcaSlicer/OrcaSlicer/actions/runs/31072382258/job/92531704095),
[Linux
aarch64](https://github.com/OrcaSlicer/OrcaSlicer/actions/runs/31072382258/job/92531704075)),
still reproducing on current main:
```
first difference at trace entry 29
main: M104 S240 T0 ; preheat T0 time: 31s lead 30.9s
branch: M104 S240 T0 ; preheat T0 time: 30s lead 30.3s
```
## Cause
Each preheat entry records the same quantity twice: `lead` at one
decimal, and
`time:` inside the command text as that value rounded to a whole second.
`split_lead` already compares `lead` with a 0.5s tolerance and explains
why the
estimate moves. `time:` sits in the exactly-compared command text, so it
never
got that tolerance — and being rounded, it flips on a drift far below
0.5s
(30.4 and 30.6 render as `30s` and `31s`). Entry 29 is the only entry in
the
163-entry golden whose lead rounds up; every other preheat sits at
30.0–30.4 and
rounds down, which is why it is the only one that fails.
The variation is per-toolchain, not run to run. Both Linux arches
produce
exactly `lead 30.3s`; Windows x64/arm64 and macOS arm64 all produce
exactly
`30.9s`. Repeated local runs are byte-identical. macOS arm64 passing
while Linux
aarch64 fails rules out the ISA — it is floating-point accumulation over
a few
thousand move durations under GCC vs Clang vs MSVC.
The mechanism makes it discrete rather than gradual: the backtrace parks
the
preheat at the first exported line at least `preheat_time` before the
tool
change, so `lead` is `preheat_time` plus the leftover of whichever move
that
landed on. A sub-tenth difference selects the neighbouring move and
`lead` steps
by that move's whole duration.
Entries 1–28 match exactly, including five earlier preheats whose leads
fall
inside the existing tolerance, so the toolpaths themselves are
identical. I also
reverted the two prime-tower commits that landed between the golden's
capture
point and now, rebuilt, and got a byte-identical trace — this is not
behavioural
drift.
That also rules out regenerating the golden: no single capture satisfies
all
three toolchains, and recapturing on Linux would turn the three
currently-green
runners red.
## Fix
Test-only.
- `lead` keeps a tolerance, widened to 1.5s (measured drift 0.6s; a
preheat
actually leaving its backtrace position would move by tens of seconds).
- `time:` is **not** compared across runs at all. Being a rounding of
`lead`, it
carries nothing the tolerance does not already cover, and comparing it
across
runs can only reproduce the flake. It is instead checked against its own
entry's `lead` — a correct rounding keeps `|time - lead| <= 0.5`.
That second point matters: simply tolerating `time:` numerically would
have made
the test blind to a real change, because drift and a wrong rounding both
move it
by 1. The self-consistency check keeps that coverage. I verified it by
changing
`(int) std::round(time_diffs[0])` to `(int) time_diffs[0]` in
`GCodeProcessor::export_lines` — the test fails with
`"time:" is not its entry's "lead" rounded to a whole second`, where a
plain
tolerance would have passed silently.
Everything else is still compared exactly: all M104/M109 values, tool
ids,
block markers, ordering, entry count, and the annotation text including
its
trailing `s`. The other 138 entries remain byte-exact.
No production code, no golden regeneration. The golden file and these
helpers
are used by this one test and nothing else, and the tolerance only
widens, so
Windows and macOS keep passing unchanged. A note is added to the
golden's header
so the next mismatch in those fields is not "fixed" by recapturing.
## How to verify
Before, on Linux:
```bash
git checkout main && ./build_linux.sh -t
ctest --test-dir build/tests -R "Toolchange temperature commands are unchanged" --output-on-failure
# fails at trace entry 29
```
After:
```bash
cmake --build build --config Release --target fff_print_tests
ctest --test-dir build/tests --output-on-failure # 463/463
```
Deterministic tests for: coincident brim at first belt contact not dropped
(C), single- and multi-extruder brim tool selection with no doubling (B),
multi-object apron ordering, inner-only+leading-only not rejecting prime
tower/spiral (D), and inner/holed + leading-edge-only geometry.
The placement clamps and the tower-approach router both stood in the bed's
bounding box for the bed itself, so on a delta or hexagonal bed the prime tower
could be parked in a corner that does not exist and the nozzle could be routed
across it. Both now test the real printable outline, slicing reports a tower
that does not fit instead of printing it off the bed, and a tower parked near an
edge is routed along the clamped side rather than falling back to a straight
line across the tower.
Also fixes the placement validation rotating the tower hull by degrees read as
radians about the plate origin, and never rotating the generated tower footprint
at all.
Six issues found by reviewing the previous commit against belt-printer, two of
them release-blocking.
Data race (high). Print::process() runs generate_support_material() for all
objects in a tbb::parallel_for, and make_belt_brim() runs at its tail, but
belt_brim_obstacles() read every OTHER object's support_layers() - which a
concurrent task may be inside clear_support_layers() deleting. That is a
use-after-free, and even when it survives, the obstacle set depends on which
object finishes first. Only this object's own supports are consulted now; they
are complete at that point. Foreign objects still contribute their slices,
which are finished and immutable before the support phase.
Apron bands dropped (high), two separate causes. An apron band prints below
its own object's first layer, but another object can already be printing at
that print_z, in which case process_layer() takes the ordinary path and never
emitted the band - the emission is now shared by both paths. Separately, a
band whose print_z matched a support layer of the SAME object was overwritten
in the print-wide merge, which keeps one record per object per z and could not
detect the collision because LayerToPrint::layer() is null for a band. The
per-object pairing loop is now a three-way merge over object, support and apron
streams, so each object contributes at most one record per z.
Multi-instance was far too strict (medium). It refused belt brim for every
multi-instance object, killing plain brim width and inner brim too, and only
warned when a leading length was set. Only movement ALONG the belt changes an
instance's belt-floor Z, so copies side by side ACROSS the belt share one set of
bands perfectly well; belt_brim_instances_compatible() now tests just that, and
the warning fires whenever the brim is actually suppressed.
Apron layer bookkeeping (medium). Apron layers count toward m_layer_count and
advance m_layer_index, but emitted no Z/height tags, left m_last_layer_z,
m_max_layer_z and m_last_height stale - so the first object layer computed its
height against a pre-apron Z - and skipped before_layer_change_gcode and
layer_change_gcode entirely. All of that now matches the ordinary path.
Obstacle cost (low). belt_brim_obstacles() ran a full-plate union per band.
A bounding-box pre-filter drops non-overlapping objects before materialising any
polygon, and the union is skipped for trivial inputs.
Deliberately unchanged: every apron band still reports cooling layer_id 0.
CoolingBuffer uses it for the initial_layer_fan_speed override and the
close_fan_the_first_x_layers gate, and every band lies on the belt plane itself,
so it is all first-layer material by the only definition that means anything on
a belt. Numbering the bands would ramp the fan up while still printing on the
belt. Now documented at the assignment rather than left implicit.
A belt printer slices in a rotated frame, so the belt surface is a tilted
plane rather than the Z=0 bed plane. Each slicing layer touches the belt
only along a narrow strip at its leading edge - about 0.2mm at 45 degrees -
so a part's first layer is really a first line, with almost no contact patch
to hold it down while the belt drags it forward. Brim was hard-disabled on
belt printers, leaving no remedy at all.
Generate the brim on the belt plane instead. The object's belt footprint is
the union over layers of each slice clipped to that layer's contact band; the
brim is offset from it in a "flattened" frame where the shear axis is
stretched by 1/cos(tilt), so ordinary Clipper offsets measure true on-belt
distance. It is emitted as cross-belt lines, one per layer band, anchored to
a fixed fraction of the band so every line shares a nozzle-to-belt clearance
and therefore comes out the same width; flow is matched to the resulting band
pitch, keeping the sheet uniform and gap-free.
Three new controls, all belt-only:
* Leading brim length - extends the brim ahead of the part along the belt,
on every downhill-facing edge of its contact area. This apron necessarily
prints BELOW the object's first layer, since layer 0 is the part's leading
contact, so it needs brim-only bands of its own.
* Extra brim width - widens the brim sideways across the belt only.
* Brim type "Leading edge only" - brim at the part's first belt contact and
nothing after it. Appended last in BrimType so no existing value shifts;
degrades to an outer brim off belt printers, with a warning.
The apron bands are lightweight records rather than a Layer subclass, so no
fabricated Layer::id() can leak into initial-layer temperature selection, the
spiral vase probe, cooling or gradual interpolation. They are generated in
posSupportMaterial because their print_z values must exist before ToolOrdering
is built at psWipeTower, and they are emitted from a short dedicated branch in
process_layer that runs before any layer pointer is dereferenced.
The footprint is closed before offsetting outwards: a belt contact patch is
often a broken-up strip, and the merged offset rings of two islands closer
than 2 x brim_width would otherwise fill the space between them - space that
lies under the part.
Also fixes a pre-existing bug where PrintObject::get_first_layer_bbox()
overwrote a valid bbox with an unassigned one on any belt printer with a brim
configured, because has_brim() was true while make_brim() returned early.
Belt brim is refused alongside the prime tower and spiral vase, and requires
one instance per PrintObject - translating an instance along the belt axis
changes its physical belt-floor Z. Untilted belt printers are unchanged: they
still get no brim, since the plate brim is emitted out of skirt_brim_groups(),
which _make_skirt() never builds for a belt printer.
Adds a printer option that picks up the new tool without a blocking temperature
wait, travels to the wipe tower, and waits there right before purging, parked
beside the tower so the ooze from the heat-up lands next to it rather than on the
model. The incoming filament's target is raised ahead of the tool change, so the
heat-up overlaps both the change itself and the travel to the tower.
Off by default, and only offered for multi-extruder printers using a Type 2 wipe
tower; the generic toolchanger profile enables it.
The wipe tower's "Delay after unloading" never happened on Klipper. It was
emitted as G4 S<seconds>, and Klipper's G4 reads only the P parameter, in
milliseconds, so the pause was silently skipped. The option now produces a
dwell Klipper actually performs.
Also corrects the planner flush rationale, which cited an extruder position
reset that Klipper resolves at parse time and does not need synchronized, and
adds end-to-end coverage that slices a two-filament print and checks the
emitted wipe tower G-code on both a Klipper and a non-Klipper flavor.
No change to any other firmware flavor's output, and no shipped profile sets a
non-zero delay, so no shipped profile's output moves either.
The wipe tower emitted G4 S0 to make the firmware finish its queued moves
before commands that must not take effect early. Klipper's G4 reads only the
P parameter, so that flush never happened there and a temperature change could
land seconds ahead of the moves it was meant to follow. Klipper now gets M400
instead, through one helper shared by both wipe tower implementations.
No change to any other firmware flavor's output, so no shipped profile or saved
project is affected.
test(libslic3r): replace the disabled convex_hull_2d test, closing #11269
The last "failing libslic3r test" from #11269 was the disabled
SCENARIO("2D convex hull of sinking object", "[3mf][.]") in test_3mf.cpp.
It checked ModelObject::convex_hull_2d for a sinking object against
PrusaSlicer's reference hull, but Orca's convex_hull_2d does not clip
geometry below the bed the way PrusaSlicer's its_convex_hull_2d_above does,
so the reference never matched. The test also wrote a debug mesh to a
hardcoded /tmp path and its comparison loop was inverted.
Remove it and add tests/libslic3r/test_model.cpp characterizing
convex_hull_2d on non-sinking transforms (identity and scale+offset),
where the projected footprint is unambiguous. Homed in a Model test file
since it exercises ModelObject, not 3MF.
IMEX placement validation only walked model instances. The prime tower is
not a ModelObject, so it could sit in a secondary zone or a carriage
collision strip and slice with no warning -- on mirror mode, a carriage
crash. Span (paired-gantry multicolor) is what made towers reachable in
parallel modes, so this is a gap in that feature, not inherited breakage.
The check now returns a cause instead of a bool so the message can name the
offender, and the tower and per-instance paths share one predicate,
imex_hull_violates_zones(), moved to libslic3r and covered by tests.
Overlap is area-based: a hull flush against a zone boundary is legal, only
a crossing violates. The tests pin that in both directions, since switching
to a touch-based test would silently block placements that work today.
The tower footprint comes from the same estimate the scene draws, so
validation matches what the user sees and drags. Three config reads there
are load-bearing in non-obvious ways and are commented at the point of use.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Processes a minimal belt start sequence through GCodeProcessor::process_buffer
and asserts the move preceding the first extrusion keeps its real Z, so it can
no longer back-transform to model Y~=0 and produce the phantom extrusion line.
Belt printers are non-Bambu, so the processor uses the compatible reserved
tags ("TYPE:"); the test sets s_IsBBLPrinter=false (saved/restored via an RAII
guard) to mirror the real printer. Proven to fail without the fix (the
prepare-stage move's Z is pinned to the first-layer height, 0 here) and pass
with it.
Locks in the fix from the previous commit. A fresh BeltGCodeWriter has an
unestablished planar position (is_current_position_clear() == false) and its
m_pos.xy is the origin (0,0). With a pending NormalLift z-hop, travel_to_xyz
used to lift in place via _travel_to_z(), which in belt mode shears the origin
into a machine Y ~= the layer Z — a move far up the gantry.
The test configures an X-tilt 45 deg belt transform, defers a z-hop via
lazy_lift, travels to a near-belt first point (transformed gantry Y ~= 1mm),
and asserts no emitted move has Y anywhere near the layer Z. Verified to fail
without the fix (max emitted Y = 100.0 vs the destination's ~1.0) and pass with
it.
* Sync WipeTower from BambuStudio(through ca1881761)
* Fix post-slice self-invalidation on custom multi-extruder printers
* Complete the rib wipe tower port in WipeTower2
The rib tower is now always square (prime_tower_width is ignored, as the
GUI already implies), carries the rib origin offset like the BBL tower so
the rib tips sit inside the configured position, clamps the rib length to
the tower diagonal, and extends the ribs for short towers.
* Use the squared rib tower size in arrange estimates
estimate_wipe_tower_polygon reserved the arrange footprint and clamped the
tower X position with the raw prime_tower_width, under-reserving space
whenever the rib wall squares the tower to a different width.
* Print the WipeTower2 shell with a non-support, non-soluble filament
Like the BBL tower: the layer's sparse infill, wall, and brim go to the
first toolchange to a non-support/non-soluble filament, or are printed
with the incoming filament before any toolchange. The minimal-purge
clamp now also covers toolchanges that get no finish-layer saving.
Output is unchanged when no support/soluble filament is used.
* Port the skip-points gap wall to WipeTower2
prime_tower_skip_points was stubbed for Type2 towers: the wall call
hard-coded skip_points=false, the gap cutter received an empty vector,
and append_tcr2 never routed the entry travel. Now the toolchange entry
positions are precomputed from the finalized plan, the wall is cut open
at each entry, and the entry travel approaches around the tower bounding
box through the opening when it starts outside the tower. The geometry
helpers are re-synced with the BBL versions (add_extra_point guards,
per-point side selection). The cone wall keeps its separate path, where
the option stays inert.
Behavior change: non-BBL towers now honor the (default-on) checkbox with
gap walls and routed entries; with the option off the output is
unchanged, and the BBL tower path is untouched.
* Route the in-place toolchange tower entry through the skip-point gap
On multi-tool printers without ramming the tool changes away from the
tower and the entry travel is the tcr's own positioning move, which went
straight across the printed wall. Append the avoid-perimeter path to the
change-filament gcode instead, so the head approaches around the tower
and enters through the wall opening (append_tcr parity).
* Iron the purge start out through the skip-point gap in WipeTower2
Port the BBL tower's entry line ironing: extrude the first 3 mm of the
purge, retract, drag the nozzle 1.5x back out through the wall gap at
F600, creep back at F240 and unretract, so the toolchange start blob
ends up in the gap instead of on the wall. Fires only when the purge
starts at the left-edge entry heading right (in-place toolchangers);
SEMM ram/cooling wipes start mid-box and the priming line has no wall,
so both keep their previous output.
* Reserve WipeTower2 toolchange depth to match the printed purge
The planner reserved ramming rows gated only on enable_filament_ramming and
sized them with the SEMM 0.25s time step, while toolchange_Unload rams on
(semm && enable_filament_ramming) || filament_multitool_ramming with the
multitool time step. Disabling multitool ramming therefore left ~3 unprinted
rows per toolchange as blank bands in the tower. Without ramming the first
wipe line also needs reserved depth of its own (it no longer rides the last
ramming row), plus the y_step/2 offset the wipe start inherits from the
ramming start position - otherwise the tightened boxes truncate the ordered
purge at the box edge.
* Tile WipeTower2 purge rows contiguously across toolchange blocks
Without ramming, each purge block reserved one wipe pitch more than its
rows occupy (ceil+1 rounding plus the ram-geometry start offset), and the
wipe began a full pitch inside the block, leaving a blank band of exactly
two pitches between adjacent blocks. Plan the block as whole wipe rows,
start the first row so the row lattice continues across the block
boundary, and fill the reserved box instead of stopping at the ordered
volume, mirroring how the BBL WipeTower keeps planned depth identical to
printed rows. Ram-printing toolchanges (SEMM with ramming enabled,
multitool ramming) are unchanged.
* Scrub the WipeTower2 toolchange entry with the BBL flat-ironing spiral
The entry scrub now matches the BBL tower's toolchange_wipe_new sequence:
after the ironing drag the retracted nozzle runs a dry expanding-square
spiral centred on the wall-gap entry point before resuming the purge row.
The spiral runs whenever the gap wall is on (disable per filament via
filament_tower_ironing_area = 0); WipeTower2 no longer reads
prime_tower_flat_ironing.
* Restart the WipeTower2 wipe at the box boundary after multitool ramming
With the gap wall on a multi-tool printer, quantize the ram band up to its
whole reserved rows (as the BBL tower does for the old-tool purge) and start
CP TOOLCHANGE WIPE at the left-edge boundary on a fresh row below it instead
of continuing from wherever the ram serpentine ended. The entry scrub then
runs at the wall gap on ram toolchanges too, and the wipe box is whole rows,
so it is filled completely like the no-ram case. SEMM and skip-points-off
behavior is unchanged.
* Move the WipeTower2 wall gap to the wipe start row for ram toolchanges
* code cleanup
* Potential fix for pull request finding
Co-authored-by: Copilot Autofix powered by AI <175728472+Copilot@users.noreply.github.com>
* fix typo
---------
Co-authored-by: Copilot Autofix powered by AI <175728472+Copilot@users.noreply.github.com>
Selecting a face and sketching on it is the most common gesture in solid
modelling, and it was impossible. The plane came from a combo holding
XY/XZ/YZ plus datums, and plane_from_choice had no face branch at all, so
the only route onto a face was to build a Coincident datum plane on it
first, confirm that, reopen the sketch and find the datum in the
dropdown. Three extra steps and a junk feature in the tree.
The fix is not another combo row. A new sketch now takes its plane from
what is SELECTED IN THE VIEWPORT: a picked planar face wins outright, and
only when nothing is picked does it fall back to the reference plane —
which is itself normally set by clicking one of the ghost planes in 3D,
not by opening the combo. The tool hint names the target ("Circle — click
center, then radius · on the picked face") so the choice is visible on the
geometry side rather than needing a control to read back.
CadDocument::plane_of_face is the shared derivation, so the sketch path
and the Coincident datum method cannot drift apart. It refuses
non-planar faces: face_normal_world evaluates at the mid parameter, which
on a cylinder or a fillet is a tangent plane at one arbitrary point —
fine for offsetting a datum, wrong as a sketch plane, and silently
sketching on a tangent is worse than declining.
Picking the face also CONSUMES it. Leaving the pick live meant the next
Extrude saw a selected face and push/pulled it instead of extruding the
sketch just drawn — the same trap the imported-art path already guards
against.
Verified on :10 end to end with no combo interaction: build a box, click
its top face twice to cycle whole -> face, press S then C, and the circle
is drawn in the plane of that face with its Radius tab on the geometry
(artifacts/shots/f3a2-03-face.png, f3a2-04-sketch-on-face.png,
f3a2-05-circle-drawn.png). Kernel side: 154 cases / 2125 assertions green
on both forks, including that a cylinder resolves exactly its two flat
caps and refuses the barrel.
Still side-panel-shaped and to be dealt with separately: the Plane combo
remains on the card and now merely displays a stale row when a face is
the real target. It should show the actual target or go away.
snaporca-3a2.
entities_to_wire handles exactly two shapes: one lone closed entity
(Circle/Ellipse), or a chain of open ones (Line/Arc/EllipseArc/BSpline).
Anything else -- a circle coexisting with a line, two circles -- returns a
null wire. build_sketch_wire answered that by falling through to its
legacy tail, which ends in a rectangle built from width/height. For an
entity sketch those fields are whatever they were initialised to, so the
extrude produced a box the user never drew, silently and with ok:true.
That is how the ellipse+stray-arc case in the P2 Tier-B.1 verification
turned into a default-rectangle solid.
Throw there instead. The legacy profile/shape paths below are still
reached by sketches that legitimately carry no entities at all, so the
enum and profile constructors are untouched -- only the case where
entities exist and cannot be turned into a wire now fails, which is
exactly the case that was fabricating geometry.
This does NOT implement the multi-loop support the issue asks for. Doing
that properly means deciding containment -- a circle inside a rectangle is
a hole, a circle beside it is a second region -- and make_extrude_regions
cannot be reused because it takes flattened Vec2d contours for imported
Text/SVG art and would discard the analytic circle. Guessing containment
would trade a visible failure for a wrong solid, which is the opposite of
the point. Left scoped on snaporca-88v.
Also converts the three float comparisons in the two test cases added this
session from Approx to WithinAbs/WithinRel, per tests/CLAUDE.md, which
rules Approx out for being asymmetric and double-only. The rest of the
file's pre-existing Approx uses are left alone.
153 cases / 2090 assertions green on both forks; no existing test depended
on the default-rectangle fallback.
snaporca-88v (partial: the silent-fallback half).
A boolean cut whose tool misses the target is a perfectly legal
operation: OCCT reports IsDone(), the shape comes back unchanged, and the
feature lands in the recipe reporting ok:true. Driving the MCP socket,
that produced two consecutive {ok: true, bodies: 1, error: ''} responses
for a hole that was never drilled -- same viewport, same 46939.11 mm3 --
and the tree grew two Hole features that will never cut anything. A
caller, an agent especially, has no signal at all that the thing it asked
for did not happen.
Measure the volume across the op in route_feature's in-place branch and
refuse the no-op. Only for removals: Hole, Thread, and Extrude / Revolve
/ Sweep / Loft in Cut mode. Everything else may legitimately leave the
volume alone -- a Transform certainly does. The tolerance is relative,
because an absolute epsilon is wrong across the mm-to-metre range of real
parts, and a cut that shaves a numerically invisible sliver is a miss
too. The existing rollback in the MCP actions already preserves the
reason, so a missed hole now answers ok:false with the error and undoes
the feature.
The confusion underneath was not itself a bug: hole's x/y are in the
sketch plane's frame, whose origin is describe_scene's modeling_origin,
and describe_tools documented them only as "number, unit mm". Passing the
world centre put the hole 135 mm clear of the solid. All six x/y params
on hole / hole_styled / hole_standard now say which frame they are in,
since the wrong guess was silent.
Regression test drives the reported failure directly: a hole at x=135 on
a 20x20x20 box is rejected and leaves the body untouched, the same hole
at the origin still removes exactly pi*4^2*20, and a cut-mode extrude
whose profile sits at x=200 is rejected too. 152 cases / 2083 assertions
green on both forks.
snaporca-daf.
Two P0s in the same gesture. Filleting a corner of a parametric rectangle
produced either nothing at all or a sharp corner with a stray arc floating
above it.
Trigger (snaporca-cq2): the only routes that ever reached confirm_op were
finishing the whole sketch and an unsignposted click on empty space.
set_tool() dropped a ready op, so typing a radius or dragging the arrow and
then touching any other tool threw the value away. Commit a ready op on tool
change (before m_mode is reassigned — op_ready() and confirm_op() both switch
on it), commit on Enter in the radius editor, and drop the pending op before
Esc's tool downgrade so Esc still cancels rather than applies.
Substitution (snaporca-pl5): libslvs writes its last Newton iterate into the
params whether or not it converged, and SketchSolver read them back
unconditionally, so every REJECTED solve deformed the sketch. The fillet
ladder tries a deliberately over-constrained rung first (a tangent on each
leg, against the legs' own H/V); it is correctly rejected, but its wreckage
then failed rungs 2 and 3, which solve cleanly on their own. The arc ended up
with no constraints at all, the rigid loop won, and the corner snapped shut.
Measured: from pristine geometry rung 1 gives result=INCONSISTENT with 3 bad
constraints, rung 2 gives dof=6 with the arc's radius intact.
Read the geometry back only on success. try_add_constraints then needs no
"restore" re-solve — the entities still hold the prior solved state.
Kernel suite 151 cases / 2072 assertions green on both forks; the GUI check
ran on the Snapmaker fork (9d72c4377a).
Ported from the Snapmaker fork. snaporca-pl5 snaporca-cq2
A filleted solid arrived on the plate as a broken model: the slicer reported
"8 non-manifold edges" on an 80x50x12 box with r=3 on all edges, and advised
repairing it in another CAD application -- the exact round trip the Design tab
exists to remove. The same box without the fillet committed cleanly.
Measured rather than guessed. Each of the 8 bad edges is degenerate, both
endpoints the same vertex:
open tri=145 edge=1 face=5 v59(3.000000 3.000000 0.000000) v59(3.000000 3.000000 0.000000)
open tri=538 edge=1 face=6 v87(3.000000 3.000000 12.000000) v87(...)
... one per corner, 8 corners
OCCT triangulates a degenerate surface parameterization with a triangle at the
pole; a corner sphere patch has exactly one. Its two pole nodes are distinct in
the per-face triangulation and collapse to a single vertex when the faces are
welded, leaving a zero-area triangle whose v->v edge can never pair with a
neighbour. its_face_neighbors counts it as open, and the field the object panel
prints as "non-manifold edges" is in fact stats.open_edges.
So the geometry was never wrong -- the B-rep volume matches the Steiner formula
for a box dilated by a ball to 0.016%. Only the bookkeeping was.
Dropping those triangles after the weld removes 8 of 3492 and takes open_edges
to 0. Zero area, so nothing about the shape changes. tri_face is compacted in
the same pass, since it must stay index-aligned with the triangle list that the
face picking and per-body colouring both index into.
Guarded by a new [CadDocument] case that asserts open_edges == 0, no degenerate
triangle survives, and both per-triangle maps still match the triangle count.
The existing suite only ever checked B-rep volumes and areas, which is why a
mesh defect this visible went unnoticed: 150 cases / 2049 assertions green on
both forks.
snaporca-agw
store_bbs_3mf reaches Model::get_backup_path(), which builds
temporary_dir() + "/orcaslicer_model/" + timestamp. temporary_dir() returns a file-static
that ONLY OrcaSlicer.cpp's startup sets, so in a test binary it is the empty string and the
backup path becomes "/orcaslicer_model/..." — absolute, at the filesystem root. An
unprivileged process cannot create that, so the save returned false and the scenario died
on REQUIRE(store_bbs_3mf(sp)).
This was the SINGLE failure in this fork's Unit Tests — 1 of 566, on Linux x86_64, Linux
aarch64 and macOS arm64 — from CI run 30191490709:
Failed to create backup path "/orcaslicer_model/Sun_Jul_26/08_49_41#5398#1":
boost::filesystem::create_directories: Permission denied [system:13]
It hid because that job had never run to completion on this branch before: every earlier
run was cancelled by the concurrency group first. It also passed on Windows x64, where the
drive-root path is writable, and it passes in the local build container, which runs as root.
Verified against the same defect in the Snapmaker fork by running the built binary as
uid 1000: permission denied before, 4 assertions passing after.
snaporca-vg8
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LyRwbuq6fjn3VV9U9UvhBM
snaporca-tkz, the last quarantined test. Root cause read out of the vendored
source rather than guessed: slvs/constrainteq.cpp, Type::ARC_LINE_TANGENT does
ExprVector ap = SK.GetEntity(arc->point[other ? 2 : 1])->PointGetExprs();
so it dereferences the ARC'S ENDPOINTS. A full circle entity carries only
point[0], its centre. point[1] and point[2] are zero handles, FindById throws
"Cannot find handle", and the process ABORTS rather than failing the solve —
taking every later test in the binary with it. That is also the wrong equation
for a circle regardless: it only makes the line perpendicular to the radius at
an endpoint that does not exist.
CT::Tangent no longer hands a full circle to that constraint. For a circle it
emits PT_LINE_DISTANCE(centre, line) = radius, which is precisely what tangency
to a circle means. Arcs keep the ARC_LINE_TANGENT path they are built for.
One limitation, stated rather than buried: the slvs C API takes a constant
distance and offers no way to reference the circle's radius parameter, so the
radius is captured when the constraint is emitted. That is exact whenever the
radius is fixed or is simply not driven by another constraint in the same
solve, and re-solving restores tangency if something else moves it. Tying them
would need an auxiliary point constrained onto both the circle and the line.
With this and eeca6794e7, both quarantined tests are gone and the exclusion in
kernel-test.sh goes with them. A green run now means the whole CAD suite
passed, not "everything except the two we gave up on":
149 cases / 2043 assertions, no filters.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
snaporca-kzy was filed as "internal thread cuts too little material". It does
not. Measured on the test's own fixture, a 40x40x20 box:
plain Ø12 bore removes 2261 mm3
internal thread removes 2157 = 1571 (minor bore) + 586 (groove)
apply_thread bores at the MINOR radius (radius - depth = 5) and then carves the
groove out to radius + depth = 7. A tapped hole therefore keeps the crests
between turns and holds MORE material than a plain clearance hole at the
nominal radius — which is what every real tapped hole does. The test asserted
the opposite, so it was asking for something physically wrong and had been
quarantined for it since it was written.
One hypothesis discarded on the way: that the shortfall was a tessellation
artefact, since chords on a helical surface undercut a concave bore. Exact
BRepGProp::VolumeProperties agreed with the tessellated volume to within
2.5 mm3, so that was not it and is not offered as a hedge.
The reference is now the tap-drill bore the thread actually starts from (Ø10),
against which the groove's 586 mm3 is the meaningful quantity — that is what
"the thread cuts" means. Test re-tagged [CadDocument][thread], so CI covers the
thread path again instead of skipping it.
Also documented the (void)internal in make_thread_profile. It reads like a bug
and is not: the V is the same shape either way and the caller decides, fusing
it onto a shaft or cutting it out of a wall. Someone "fixing" it to point
inward for the internal case would make the groove sweep already-empty bore
space and cut nothing — the exact failure the old comment described.
Suite 148 cases / 2035 assertions, with this test now among them.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Found by sweeping the index-space defect class deliberately rather than by
hitting it: that class produced 4 of the 8 defects found by hand yesterday, so
it was worth auditing every combo in the panel that maps a row selection onto
a document index.
Most of it came back clean — the loft sidecar vectors are consistent at all
four read sites, the sheet-body pickers go through the helper everywhere, mate
connectors carry client data. Six did not. A stored target_body indexes the
body list AS IT WAS just before that feature ran during replay, but Transform,
Mirror, Thicken, Rib, Project and DeleteFace all populated their combo from
the live m_doc.bodies. Boolean and Cut already replayed to the right slot.
The failure is concrete: model a body, Thicken it, then Cut something later in
the tree. A Cut replaces one body with two, so every index at or after it
shifts. Reopen the Thicken and the combo lists the post-cut bodies while
selecting the pre-cut index — showing, and on confirm re-targeting, a
different body than the feature actually used. A Boolean that consumes its
tool body shifts them the other way for the same result.
fill_body_choice() does the truncated replay populate_body_choices() already
did, for the single-combo tools. Six call sites, and 60 lines of duplicated
population loops go with them.
Visible change when testing: re-editing an early feature now lists FEWER
bodies, because it lists only those that existed then. That is correct — you
cannot target a body that did not exist yet — and it is what Boolean and Cut
have always done.
The new kernel test pins the invariant the GUI now leans on: a Cut turns one
body into two, and replaying to just before it yields the earlier, shorter
list. If body ordering after a split ever changes, that assumption fails
loudly here instead of silently in a dialog.
NOT click-tested — GUI wiring, compile-verified only. Filed as snaporca-oz7
and added to snaporca-cfi.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
datum_frame took a FaceAndDirection frame's Z from the face normal, which
follows the body, but its X from coordsys_x_hint, a world constant, whenever
no explicit edge reference was set. Spinning a body about its own face normal
therefore left the frame bit-identical: the connector could not encode that
rotation at all, so Fastened and Slider mates claimed to fix an orientation
the frame could not see.
X now comes from the face's own first usable edge, which rotates with the
body. The hint survives only as a last resort, for faces that offer no
in-plane direction — a full circular edge has coincident endpoints, and a
seam projects to nothing in-plane.
The new test spins a box 90 degrees about its top-face normal and asserts the
frame's X turned with it. Reverting just the X_tent derivation and rerunning
makes it fail with "1.0 is within 0.000001 of 0.0" — cos(angle) between the
before and after X is exactly 1, i.e. the frame did not move — and that is the
only failure in 2019 assertions, so the test discriminates this defect and
nothing else.
Note for anyone replaying an older document: a face-only connector's frame
can now differ from what that recipe produced before, so a mate built on one
may place its body differently. Nothing in the suite or the golden v3 fixture
changed, but the semantics did.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
harrierpigeon