Commit Graph

75 Commits

Author SHA1 Message Date
SoftFever
dacf26b06f fix(engine): keep engine-derived filament_map_2 out of the apply diff
Print::apply rebuilds m_config.filament_map_2 to the real per-filament slot
map on every apply, while the incoming full config only ever carries the
ConfigDef default. The resulting phantom one-key print_diff hit the
invalidator's catch-all branch and killed every print-level step on each
apply, so on multi-extruder printers a fresh slice result was invalidated
the moment the GUI re-applied after slicing completed.

Dropping the key from print_diff loses no information: it is never a user
input, and the rebuild derives it from filament_map, filament_volume_map
and the variant slots, each of which is diffed and invalidation-listed on
its own.

Regression test: re-applying an unchanged config after process() must not
invalidate psSlicingFinished (fails with APPLY_STATUS_INVALIDATED without
the fix). Suites green (libslic3r 48891/154, fff_print 631/59); 19-fixture
byte gate identical incl. the Hybrid repro project, determinism x2.
2026-07-11 22:11:35 +08:00
SoftFever
21b46044d0 feat(gcode): resolve per-filament variant slots per layer
- the g-code writer tracks the current layer id and resolves
  FILAMENT_CONFIG/NOZZLE_CONFIG (plus every non-macro variant lookup,
  toolchange placeholder scalars, and the change-filament flush
  overrides) through Print's per-filament, per-layer config-index
  resolvers instead of the filament->extruder collapse
- update_layer_related_config refreshes the per-layer
  extruder/volume/nozzle maps in the writer config;
  update_placeholder_parser_with_variant_params remaps the
  filament-variant arrays into filament-id space for custom g-code
  (Orca's flush placeholder computation moves inside it)
- the engine's concrete per-filament volume assignment now merges into
  the config write-back (the temporary hold from the producer commit
  is lifted together with these consumers), and the background process
  reads the computed volume map back to the plate
- append_full_config dumps the resolved filament_map_2 slots
- update_used_filament_values gains a bounds guard
- tests: per-filament Hybrid slot resolution + null-result fallback

Result: on a Hybrid extruder, each filament's features slice with its
assigned sub-nozzle's variant values (speeds, volumetric limits,
retraction). Verified on a 4-filament H2C Hybrid project: outer walls
split into three feedrate populations (30/50/200 mm/s), toolpath
geometry byte-identical, deterministic across repeated slices. All 18
non-Hybrid reference fixtures stay byte-identical except the
filament_map_2 header value now showing the real slot. Auto grouping
ties (multiple zero-flush perfect matchings) may pick a different
filament-to-nozzle isolation than other slicers; verified co-optimal.
2026-07-11 15:00:33 +08:00
SoftFever
03a704df7c feat(engine): wire the per-filament volume-map producer pipeline
- Print::update_filament_maps_to_config takes filament/volume/nozzle
  maps, backfills an empty volume map from extruder types, rebuilds
  filament_map_2, re-expands the per-filament variant arrays, and
  recomputes retract overrides keyed by resolved slots
- grouping writes its result back in every non-sequential mode;
  manual multi-nozzle grouping validates the user mapping and raises a
  translatable error on deviation; the engine's concrete volume
  assignment is deliberately not merged yet (per-filament arrays are
  already consumed by filament id, so materializing High Flow now
  would change motion before the layer-aware resolvers land)
- Print::apply treats the three map keys as engine outputs in auto
  modes (erased from the diff and adopted), compares them against used
  filaments in manual mode, and keeps the pre-expansion snapshot in
  sync with the late normalization pass so rebuilt headers reflect the
  sliced state instead of resurrecting stale values
- volume/nozzle maps and extruder_nozzle_stats join the invalidation
  group of filament_map (wipe tower + skirt/brim)
- PresetBundle composes full configs with an optional per-filament
  volume map (plate map, else defaults derived from each extruder's
  flow type); project config keeps the map sized across filament
  count changes
- PartPlate stores per-plate volume/nozzle maps; Plater injects them
  at every slice-composition site (incl. g-code reload and wipe-tower
  estimation); BackgroundSlicingProcess reads engine results back to
  the plate in auto modes
- per-filament map trust guards relaxed to size-match everywhere now
  that every producer sizes the map; single-filament explicit flow
  assignments are honored
- tests: grouping volume maps stay concrete, merge semantics of
  update_used_filament_values, single-filament override honoring

Motion g-code is byte-identical fleet-wide including Hybrid projects
(19-fixture gate + repro determinism double-slice). Header deltas:
the map keys now dump real values, and stale pre-normalization values
(e.g. enable_prime_tower on single-used-filament prints) no longer
leak into the config block.
2026-07-11 04:38:31 +08:00
SoftFever
18b9279c26 feat(print): add per-filament config-index resolvers and filament_map_2
- Print::get_nozzle_config_index / get_filament_config_indx resolve a
  filament's variant slot per layer from the nozzle group result, with
  hashed index caches; when no group result is published (sequential
  prints), they fall back to the static filament->extruder mapping so
  behavior is unchanged
- filament_map_2 caches each filament's resolved print-variant slot;
  rebuilt in Print::apply after the filament_map diff handling and in
  the filament-map write-back
- filament retract overrides now key by slot indices: apply_override
  fallback indexing flips to 0-based, Print::apply passes
  filament_map/extruder indices, the write-back passes filament_map_2
  (identical resolution while slots equal extruders)
- filament_volume_map/filament_nozzle_map/filament_map_2/
  filament_self_index become PrintConfig static members (required for
  member access); grouping input guards tightened so their registered
  1-element defaults are never mistaken for real per-filament maps
  (single-filament manual mode keeps the mix-marker fallback)
- update_filament_self_index_cache refreshed at every full-config
  assignment
- tests: 0-based apply_override fallback, get_config_index_base
  hit/miss/mixed-type cases

The resolvers are not consumed by the g-code writer yet. Non-Hybrid
g-code is unchanged except the config header, which now serializes the
three new static keys (defaults until the per-filament producer lands);
verified by the 19-fixture byte gate: 3 added header lines per fixture,
zero motion changes.
2026-07-11 02:29:40 +08:00
SoftFever
13cd8d4864 feat(config): keep per-(extruder x volume-type) slots in variant expansion
- get_extruder_nozzle_volume_count derives per-extruder volume-type slot
  lists from extruder_nozzle_stats (absent stats = one slot per extruder)
- update_values_to_printer_extruders learns the slot layout: when any
  extruder mixes volume types, option arrays keep one slot per
  (extruder x volume type), extruder-ascending then volume-ascending;
  single-slot resolution takes the filament's volume type on mixed
  extruders
- update_values_to_printer_extruders_for_multiple_filaments applies a
  per-filament nozzle_volume_type override from filament_volume_map
  (when sized to the filament count) and remaps filament_self_index
  through the same pipeline as every other filament key
- get_config_index_base + is_auto_filament_map_mode helpers (consumers
  land with the per-filament config-index resolvers)
- callers updated: PresetBundle composition paths, PrintApply (counts
  hoisted above the extruder_applied guard), Print write-back
- new tests: slot counting, Hybrid slot expansion incl. stride 2,
  per-filament override, non-Hybrid degeneracy

Non-Hybrid printers keep their variant layout and values (proven by a
19-fixture byte gate; the only header delta is filament_self_index now
flowing through the same variant pipeline as its sibling filament
keys). Hybrid slices grow the config-block variant arrays to one entry
per sub-nozzle volume type; motion g-code is unchanged until the
g-code writer consumes the new slots.
2026-07-11 00:51:10 +08:00
SoftFever
b2eeed2622 feat(slicing): enforce filament flow-type restrictions in auto grouping
Filament grouping already consumed per-filament forbidden nozzle volume
types, but every call site passed an empty map, so a variant-restricted
filament (e.g. one limited to "Direct Drive TPU High Flow") could be
auto-grouped onto an incompatible nozzle flow type on multi-variant
printers.

- add convert_to_nvt_type() to parse extruder variant strings
- add Print::get_filament_unprintable_flow(): forbidden volume types =
  printer extruder variants minus the filament's declared variants;
  filaments declaring no variants stay unrestricted
- feed the map into grouping at the by-object path (Print.cpp) and all
  six mapping/planning sites in reorder_extruders_for_minimum_flush_volume
- unit-test the string parser

Non-restricted configurations produce an empty map, so existing
printers' grouping and g-code are unchanged.
2026-07-10 15:10:46 +08:00
SoftFever
9e8ac03476 test(filament_group): don't assert max_group_size cap for MatchMode
The FilamentGroup property/golden harness checked a per-extruder
max_group_size cap unconditionally in check_constraints. That cap is an
invariant of the flush-partition solvers only (calc_group_by_enum /
calc_group_by_kmedoids, reached via calc_filament_group_for_flush), which
partition filaments subject to each extruder's capacity.

MatchMode (calc_filament_group_for_match) does not partition by capacity:
it maps every filament to the extruder holding the nearest-color loaded
AMS filament, and its solver capacity is the used-filament count, not
max_group_size (FilamentGroup.cpp:1067). So a legitimate MatchMode result
can place more than max_group_size filaments on one extruder.

The prop_a/b/c_mode_match specs run MatchMode, and their scenarios are
generated with std::uniform_int_distribution / std::shuffle, which are
implementation-defined. For a fixed mt19937 seed, libc++ (macOS), libstdc++
(Linux) and MSVC (Windows) draw different scenarios, so the CI failure only
surfaced on Linux/Windows while macOS passed. Verified locally: 248/600
config-A MatchMode seeds exceed the cap under libc++ — it is reachable
everywhere; seed 90400 just isn't an exceeding draw on macOS.

Gate section 3 on FGMode != MatchMode. No test case is removed or skipped:
all 57 FlushMode specs still assert the cap, MatchMode still asserts the
unprintable-filament/volume correctness constraints (which it honors), and
MatchMode grouping regressions are still caught by the golden score gate at
3% tolerance. Test-only change; slicing behavior and g-code are unaffected.
2026-07-10 02:17:52 +08:00
SoftFever
b58dcf5978 test(libnest2d): fix use-after-free crash in NfpPlacer lifetime tests
NfpPlacer stores std::reference_wrapper to the items it packs and re-reads
them from finalAlign() in its destructor (via clearItems()). Two placer
tests declared the placer before the items in the same scope, so the items
were destroyed first and the destructor dereferenced dangling references.

On macOS this is a deterministic SIGSEGV: libmalloc poisons the freed block
on free, so the item's point vector reads back as ~null (deref at 0x8). On
Linux/glibc the freed bytes usually survive, which is why it slipped through
upstream CI (introduced by #14267).

Declare the items before the placer so they outlive it, matching the pattern
the sibling 'packs many items' and 'obstacle' tests already use. Test-only;
the library lifetime contract (items must outlive the placer) is unchanged
and honored in production via _Nester in Arrange.cpp.
2026-07-10 01:55:00 +08:00
SoftFever
00816968a2 Merge branch 'main' into feature/h2c_support_clean 2026-07-09 22:17:20 +08:00
Kris Austin
6fda82476d fix: out-of-bounds read computing tool-ordering max layer height (#14665)
* fix: out-of-bounds read computing tool-ordering max layer height

calc_max_layer_height() loops over the extruder count (nozzle_diameter)
but indexes max_layer_height with the same counter, reading past the end
when that array is shorter. Silent on release builds, aborts under a
bounds-checked STL (_GLIBCXX_ASSERTIONS).

Read via get_at(), which falls back to the first entry when the index is
out of range, as Slicing.cpp already does for this option.

Add a fff_print regression test slicing a two-extruder printer with a
single-entry max_layer_height.

* docs: clarify how max_layer_height ends up short in the regression test

Normalization sizes it to the filament count under single_extruder_multi_material,
not "a mismatch a profile can ship" as the earlier comment guessed.
2026-07-09 15:47:57 +08:00
SoftFever
26a0caff96 save exact (not standard-rounded) nozzle diameter in 3mf metadata 2026-07-09 13:13:29 +08:00
Kris Austin
2194037d16 test: cover floor/ceil and the built-in function boundary in the placeholder parser (#14667)
round() already had unit coverage; floor() and ceil() had none. Add the missing
positive cases for both signs, plus round()'s half-away-from-zero tie-break, and
one negative case asserting that a name outside the grammar's built-in function
set is treated as an undefined variable and throws, rather than being passed
through to a math library.
2026-07-09 09:57:06 +08:00
Kris Austin
7d17400443 fix: dangling static lambda crashes support G-code export on repeated slices (#14677)
GCode::extrude_support declared its per-path speed helper as a function-local
static lambda that captures `this` by reference. The closure is built once, on
the first extrude_support call, and reused for the rest of the process, so a
second G-code export in the same process runs the helper against a `this` from
the first export's stack frame, which has already returned.

The stale `this` flows through NOZZLE_CONFIG(...) -> cur_extruder_index() ->
GCodeWriter::filament(), reading a garbage current-extruder id and indexing
with it. It is silent whenever the reused stack still holds a usable pointer,
and an order-dependent SIGSEGV otherwise; AddressSanitizer reports it as a
stack-use-after-return in GCodeWriter::filament(). It is the only static
capturing lambda in libslic3r.

Drop static so the closure is rebuilt each call against the live frame. Add an
fff_print regression test that slices a support object twice in one process; it
fails without the fix (stack-use-after-return under ASan) and passes with it.
2026-07-09 08:56:03 +08:00
SoftFever
9810397546 test+i18n: multi-nozzle filament-group goldens and ported strings
Filament-group golden harness (config_a subset) and .3mf multi-nozzle round-trip tests, plus i18n msgids for the ported H2C/A2L strings.
2026-07-09 01:16:26 +08:00
Kris Austin
dec67345be fix: prevent out-of-bounds crash in Arachne beading interpolation (#14656)
* fix: prevent out-of-bounds crash in Arachne beading interpolation

SkeletalTrapezoidation::interpolate() derives an inset index from `left` but
uses it to index the merged beading, which follows the thicker of left/right.
When the thicker side has fewer insets, the index runs past the end and the
slicer crashes during "Generating walls".

Skip the adjustment when the index is out of range, as the adjacent guards
already do. interpolate() uses no instance state, so make it static and add a
regression test that exercises it directly.

Fixes #14584
2026-07-08 20:58:39 +08:00
Kris Austin
4188ed2e00 feat: add regex_replace() string transform to placeholder templates (#14650)
feat: add regex_replace() string transform to filename templates

The filename template language could test strings (=~, !~, one_of) but
never rewrite one, so there was no supported way to reshape a placeholder
value, such as dropping a file extension from {first_object_name}.

Add regex_replace(subject, /pattern/, replacement), reusing the existing
regex-literal syntax and boost::regex engine. Every placeholder keeps
returning its exact value and the template does the transform explicitly:

  {regex_replace(first_object_name, /\.[^.]*$/, "")}   strip any extension

The replacement may reference capture groups ($1, $2, ...). It is one
grammar function mirroring digits(), with the name registered as a keyword
so it is not parsed as a variable.
2026-07-08 08:58:51 +08:00
Rodrigo Faselli
b7d0bb60d9 Update test_skirt_brim.cpp (#14630) 2026-07-07 10:41:19 +08:00
Robert J Audas
1717c0f263 Fix brim first layer speed (#14616)
Co-authored-by: Copilot <223556219+Copilot@users.noreply.github.com>
2026-07-06 19:04:32 -03:00
raistlin7447
29f31b9b38 fff_print: a maintainable testing framework (proposal + coverage) (#14426)
* fix: initialize Print::m_isBBLPrinter

Built outside the GUI/CLI (headless tests, embedded use) the member was read
uninitialized: is_BBL_printer()/wipe_tower_type() feed it into ToolOrdering,
which then non-deterministically dropped per-feature filament assignments.
Default it to false, the value the GUI and CLI already assign for non-Bambu
printers.

* docs(test): add the fff_print testing contract

tests/fff_print/README.md codifies how the suite is organized: one file per
subsystem (each owning both in-memory and emitted-G-code assertions), flat
behavioral test names with a single [Subsystem] tag, a robust-tests guide,
the shared helpers, and an add-a-test checklist. Linked from tests/CLAUDE.md.

* test(fff_print): reorganize the suite to the contract and add coverage

Bring every subsystem into one file per the README: rename the test_data
harness to test_helpers; consolidate skirt/brim; split multi-filament and
cooling into their own files; disperse the test_printgcode grab-bag and the
end-to-end smoke scenario into focused tests; fold test_gcode into
test_gcodewriter. Standardize names and tags, align cube tests on the cube()
helper, and de-qualify the flagship files.

New coverage: multi-filament per-feature and per-object routing; a skirt/brim
behavior matrix (the #14333 rework, including brim ears, with regression
coverage for #14319 and #14366); resolved extrusion-width and config
comments; custom-G-code placeholders; fan control and speed-marker
consumption.

Re-enable three slice tests previously tagged [NotWorking]: the clipper
"Coordinate outside allowed range" error that disabled them was specific to a
past CI runner environment and no longer reproduces.

* test(fff_print): tag arm64-flaky skirt/brim tests NotWorking

Four skirt/brim slice tests intermittently throw ClipperLib's "Coordinate
outside allowed range" on the macOS and Windows arm64 CI toolchains (an FP
divergence, not a slicing bug; see PR #14207). Linux x86_64 and aarch64 are
unaffected. Tag them [NotWorking] so ctest -LE NotWorking skips them.

* test(fff_print): re-enable the arm64 skirt/brim tests

These were tagged [NotWorking] as a stopgap when myfork's daily-driver build
combined them with the cross-platform CI on a base that predated upstream's
m_origin fix (99dea01cc3). With upstream merged in, Print::m_origin is
initialized and the "Coordinate outside allowed range" throw is gone, so the
tests pass on macOS/Windows arm64. Drop the tags.
2026-07-06 22:24:24 +08:00
raistlin7447
2860353b9f fix: multi-user slicing crash on shared temp dir (#14607)
On Linux every account shares /tmp, but slicing builds temp paths there under
fixed, app-owned names via temporary_dir() (model backups, STEP import,
part-skip). The first user to slice creates and owns those dirs, so the next
user cannot write under them and slicing crashes with "No such file or
directory".

Tag the app temp root with the user id at startup (<temp>/orcaslicer_<uid>)
so every temporary_dir() consumer is isolated at once. The id stays at the
top level of the world-writable system temp so each user's dir is created
directly there; a shared parent dir would be owned by whichever user made it
first. The root is pre-created because STEP import writes into it directly.
Windows keeps the plain temp dir since it is already per-user.

Fixes #10108. Same root cause as #5969.
2026-07-06 09:18:04 +08:00
SoftFever
dd99549d20 fix gcode time estimiation error (#14573)
fix gcode estimiation error
2026-07-04 15:29:19 +08:00
raistlin7447
036bd7bcec feat: add {first_object_name} filename placeholder (#14497)
{input_filename_base} is meant to be the saved project's file name. Before
#13753 a bug made it fall back to the first object's name when a project was
saved; #13753 fixed it to use the project name. Some users relied on the old
behavior to get the part name into their output file name and had no
placeholder to recover it ({model_name} is the 3mf designer metadata, blank
for plain STL imports).

Add {first_object_name} as a dedicated placeholder for the first printable
object on the current plate, populated in update_object_placeholders()
independently of {input_filename_base}.

Closes #14493
2026-07-03 00:14:32 +08:00
Noisyfox
464a81d585 Support accessing coFloatsOrPercents values in gcode template (#14526)
* Support accessing `coFloatsOrPercents` values in gcode template (OrcaSlicer/OrcaSlicer#14522)

* Vector option values are separated by comma

* Fix wrong cast used for checking nullability
2026-07-02 23:51:20 +08:00
SoftFever
f516f47c8e add profile validator checks 2026-07-01 21:55:19 +08:00
SoftFever
e39be23d6d fix compatible_prints/printers on load instead 2026-07-01 15:25:43 +08:00
raistlin7447
3cf0f4dba5 test(fff_print): re-enable tests disabled by the m_origin clipper throw (#14482)
PR #13712 fixed the uninitialized Print::m_origin (commit 99dea01cc3, "Fix coord
out-of-range exception caused by m_origin memory not initialized to 0") that made
headless slice() intermittently throw ClipperLib's "Coordinate outside allowed
range". With that root cause fixed, the three tests disabled for it pass again,
so drop their [NotWorking] tags.
2026-06-30 09:03:44 +08:00
raistlin7447
f13f67959c fix: PA pattern calibration crash with first layer line width 0 (#14447)
CalibPressureAdvancePattern::line_width_first_layer() returned the raw
initial_layer_line_width, so a value of 0 (which means "use the default")
fed 0 into the Flow spacing math and threw FlowErrorNegativeSpacing,
crashing the whole app when slicing a PA pattern calibration.

Mirror the guard already present in the sibling line_width(): when the
configured width is non-positive, fall back to auto_extrusion_width.

Add a libslic3r regression test covering the width resolution.

Fixes #13188
2026-06-29 09:22:23 +08:00
SoftFever
14e572db5f Add nozzle flow variant & make some options multi-variant (#13712)
# Description

Port BBS per-extruder config variants toggle, thanks Bambu!

Also fix invalid num error when resetting multi-variant filament
overrides.

TODOs:

- [x] Make more configs multi-variant (such as speeds)
- [x] Add flow variant (normal/high flow) combo box
- [x] Add botton to sync config to other variant


# Screenshots/Recordings/Graphs

<img width="846" height="1494" alt="image"
src="https://github.com/user-attachments/assets/47abf053-f5b8-4c86-ac0b-c0323ed8b242"
/>

<img width="1478" height="1189" alt="707420e5be01c30af3e6ede1f3dc9b67"
src="https://github.com/user-attachments/assets/11268712-da65-42ab-9cb8-3cede7790a5c"
/>

<img width="1478" height="1189" alt="81d5d3877f4d5bf9dccd44d7f0b30aa7"
src="https://github.com/user-attachments/assets/cda5ea51-07c3-48fc-bfbb-1428dca14e26"
/>


## Tests

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Fix #10336
2026-06-28 22:30:40 +08:00
Ian Chua
0e8288de36 fix: old preset names should resolved renamed_from field (#14429)
* fix: old preset names should resolved renamed_from field

* chore: remove misleading comments

* Merge branch 'main' into fix/consider_renamed_from

* normalize_inherits

* improve find_preset2 performace
2026-06-27 22:15:43 +08:00
SoftFever
8cb2e4e01e profiles: deterministic setting_id from vendor/type/name (#14432)
* profiles: enforce globally-unique, per-vendor-namespaced setting_id

Many non-Bambu vendors copied Bambu's generic setting_ids (GFSA04 alone
appeared in 1557 files), so setting_id was not globally unique. This
namespaces every vendor's ids and reserves Bambu/OrcaFilamentLibrary space.

- Reserve "G*" (Bambu) and "O*" (OrcaFilamentLibrary) id spaces.
- Assign each other vendor a 2-char prefix (first+last letter, collision
  resolved) and renumber every instantiated preset to <PREFIX><NNNN>.
- Strip setting_id from base profiles (instantiation:false) per Bambu's
  convention; assign one to instantiated presets that lacked it.
- Remove the pre-existing misspelled "settings_id" key (91 files).
- filament_id is left untouched (it is a per-material id).
- Add one-time migration script scripts/assign_vendor_setting_ids.py with a
  persisted registry resources/profiles/vendor_prefixes.json. Re-runs freeze
  existing ids; only new vendors/profiles get new ids.
- Bump version in each changed vendor index file.
- Extend scripts/orca_extra_profile_check.py with a CI guard: global
  uniqueness, in-namespace, no base setting_id, no gaps, no settings_id typo.

7425 profile files changed across 61 vendors; 0 cross-vendor collisions;
validator clean; migration idempotent. BBL and OrcaFilamentLibrary id spaces
untouched.

* profiles: add setting_id authoring guide for new vendors / profiles

* profiles: drop in-repo README; setting_id guide now lives in the wiki

* profiles: derive setting_id deterministically from vendor/type/name

* bump profile version
2026-06-27 20:11:25 +08:00
Noisyfox
cdc336d80c Merge remote-tracking branch 'upstream/main' into dev/extruder-toggle-wip 2026-06-25 12:46:35 +08:00
Noisyfox
eae002da13 Add unit test for per-extruder motion limit 2026-06-25 12:44:43 +08:00
Noisyfox
b7240ab1c6 Use max limit when current extruder is unknown 2026-06-25 12:20:13 +08:00
SoftFever
da074043f2 Fix fuzzy skin artifacting regression (#14376) (#14382)
Fix fuzzy skin artifacting (#14376)
2026-06-25 10:52:19 +08:00
Noisyfox
d13958ac54 Emit max value of machine limit among used extruders 2026-06-24 14:16:13 +08:00
Noisyfox
9ec93deeda Fix more unit tests 2026-06-22 20:51:23 +08:00
Noisyfox
9ee357b77f Fix unit tests 2026-06-22 17:59:27 +08:00
raistlin7447
7b3228d10d Cover the libnest2d nesting engine and fix an NfpPlacer crash (#14267)
* fix(libnest2d): skip the excluded-region alignment pass when there are none

NfpPlacer::finalAlign(), run from clearItems() and the destructor, always
ran the "find a best position inside the NFP of fixed items" pass even when
no items are fixed. With nothing to avoid, calcnfp() computes the inner-fit
NFP of the pile and can feed clipper a coordinate outside its allowed range.
On Linux/clang the value stays in range so it went unnoticed; on MSVC the
clipper "Coordinate outside allowed range" exception escapes the noexcept
destructor and aborts the process (exit 0xC0000409).

Build the excluded set up front and only run the pass when it is non-empty.
The block exists solely to keep the pile clear of fixed items (excluded
regions / wipe tower), so it is a no-op when there are none and the
wipe-tower behaviour is unchanged.

* test(libnest2d): remove dead nesting tests and split the suite by feature

Seven of the suite's hidden [.] test cases drove code paths Orca abandoned
at the BambuStudio fork: BottomLeftPlacer (used nowhere in src/) and the
stock default NfpPlacer backend, which returns zero bins in Orca. They have
been red since the fork and are never registered with ctest. Remove them.

Split the 1,000-line libnest2d_tests_main.cpp into per-feature files, per the
repo convention, sharing a header for the no-fit-polygon backend setup that
every translation unit must agree on (ODR):

  libnest2d_tests.cpp       Item and nest() basics
  test_geometry.cpp         geometry primitives
  test_nfp.cpp              no-fit-polygon machinery
  libnest2d_test_utils.hpp  shared includes and the NFP backend specialisation

Along the way: drop a debug exportSVG() helper that only wrote a file on test
failure (so the suite never leaves stray assets), convert the deprecated
Catch::Approx to WithinRel/WithinAbs matchers, and give the tests descriptive
names.

* test(libnest2d): add NfpPlacer unit tests

NfpPlacer is the placement engine the arranger drives, but the suite only
covered the geometry primitives. Add a fixture and five tests that exercise
pack()/accept() directly: a single item lands in the bin, an oversized item
is rejected, the first item is seeded for every starting point, many items
pack without overlap, and the rotation candidates are searched. This lifts
nfpplacer.hpp line coverage from 42% to 87% in the libnest2d suite.

* test(libslic3r): add arrangement::arrange() integration coverage

The libnest2d suite cannot reach Orca's real nesting entry point because it
does not link libslic3r. Add test_arrange.cpp driving arrangement::arrange():
items land on the bed and within bounds, do not overlap, are spaced by their
inflation, an oversized item stays unplaced, overflow spills onto virtual beds,
an empty input is a no-op, and the DONT_ALIGN and USER_DEFINED final-alignment
paths are exercised. A self-test guards the overlap check the other cases use.
2026-06-18 23:40:37 +08:00
Ian Bassi
514ab02525 Localizations refactor (#14254) 2026-06-18 09:13:51 -03:00
raistlin7447
a587859e84 Fix: show all print validation warnings instead of only the last (#14112) 2026-06-18 12:45:26 +08:00
raistlin7447
454335dba6 Correct tests/CLAUDE.md: testing framework is Catch2 v3, not v2 (#14231)
The testing guide stated OrcaSlicer uses Catch2 v2 and advised the v2
`<catch2/catch.hpp>` include, but the vendored framework is v3.11.0
(tests/catch2/) and every test file includes `<catch2/catch_all.hpp>`.

The wrong version drove several incorrect claims: that SKIP() is
unavailable (it is, v3.3.0+), that the string matcher is "Contains"
rather than "ContainsSubstring", and that thread-safe assertions,
multiple reporters, STATIC_CHECK and built-in sharding do not exist.

Correct all version statements, the example include, and the
former "Version-Specific Limitations" section to reflect v3.11.0.
2026-06-16 23:00:30 +08:00
raistlin7447
e6f917d7c5 Re-enable [OrcaCloudServiceAgent] headless tests now that the crash is fixed (#14236)
Re-enable [OrcaCloudServiceAgent] tests now that the headless crash is fixed

The two OrcaCloudServiceAgent display-name tests were tagged [NotWorking]
in #14175 because the agent constructor dereferenced a null wxTheApp when
run headless (no wxApp is created in the unit-test binary), crashing before
any assertion ran. That null dereference was fixed in 14d2dfdd4c, which
guards wxTheApp in compute_fallback_path() and skips file persistence when
no fallback path is available.

With the fix in place both tests build and pass headless, so drop the
[NotWorking] tag and the stale explanatory comments. Verified on Linux
clang-18 (the CI compiler), headless: 20 assertions in 2 test cases pass.

Closes #14193
2026-06-16 22:14:13 +08:00
raistlin7447
b1e510fc99 Disable fff_print tests that fail only in CI (#14207)
* Disable fff_print tests that fail only in CI

Skirt height is honored, Scenario: Skirt and brim generation, and
Scenario: PrintGCode basic functionality slice geometry that makes clipper's
coordinate range check throw "Coordinate outside allowed range" in the Linux
CI environment, while the same tests pass in local builds. Tag them
[NotWorking] so the Unit Tests job (ctest -LE NotWorking) excludes them until
the underlying slicing issue is fixed in a follow-up PR.

* Trigger Build all workflow on tests/** changes

The push and pull_request path filters did not include tests/**, so a
test-only change never started the build and the Unit Tests job never ran.
Add tests/** to both filters so changes to the test suite are built and
exercised by CI.
2026-06-15 08:53:45 +08:00
raistlin7447
fe0eafc02b Fix Unit Tests CI job that silently ran zero tests (#14175)
Fix Unit Tests CI job silently running zero tests

scripts/run_unit_tests.sh selected tests with `ctest -L "Http|PlaceholderParser"`,
but catch_discover_tests() was called without ADD_TAGS_AS_LABELS, so Catch2 tags
were never registered as CTest labels. The -L filter matched nothing and the job
passed green while running no tests ("No tests were found!!!"). Tests have not run
in CI since PR #11485 added that -L line (2025-12-23).

Register tags as labels via a shared orcaslicer_discover_tests() wrapper in
tests/CMakeLists.txt (passing ADD_TAGS_AS_LABELS), routed through all five test
suites. Restore full-suite execution by replacing the narrow -L selection with a
`-LE NotWorking` exclusion, so all reliable tests gate PRs again (the suite ran in
full before #11485).

Tag the two OrcaCloudServiceAgent display-name tests [NotWorking]: their
constructor reaches wxStandardPaths::Get().GetUserDataDir(), which dereferences
the null wxTheApp in the headless test binary and segfaults on every platform.
Excluded until the agent can be constructed without the wx app context.

CI now runs 151 tests (was 0) and passes.
2026-06-14 17:44:20 +08:00
raistlin7447
5fafbb59fc Revive the disabled fff_print test suite (#14196)
* Fix null-deref and arranger bugs that gate headless slicing tests

export_gcode dereferenced a null result out-param, enum serialization
dereferenced a null keys_map, and get_arrange_polys left bed_idx unseeded so
the arranger dropped items. All only affect the headless test/CLI path.

* Fix the headless test harness and add G-code test helpers

Use the real arranger, fix temp-file handling with an RAII guard, and add
layers_with_role / max_z for inspecting sliced G-code.

* Re-enable the Model construction test

* Re-enable SupportMaterial tests and add an enforced-support test

* Re-enable and extend PrintObject layer-height and perimeter tests

* Re-enable Print skirt, brim, and solid-surface tests

* Re-enable and extend PrintGCode tests

Un-hide the basic scenario (dead-key fixes, reframes, trimmed trivia) and add
initial-layer-height, sequential-order, and null-result export tests.

* Re-enable and reframe the skirt/brim tests

Detect skirt/brim by G-code role comment instead of a sentinel speed, and
resolve the previously-unfinished skirt-enclosure test.

* Replace the stale lift()/unlift() test with a z_hop test

* Delete the stub and broken Flow tests
2026-06-14 17:42:53 +08:00
SoftFever
f3a5c169c9 Fix user preset load crash from inconsistent per-variant vector sizes (#14106)
* Fix user preset load crash from inconsistent per-variant vector sizes
2026-06-08 22:13:00 +08:00
Alexander
1bbf8b64f4 Fix Arachne duplicate extrusion caused by bead count mismatch (#14031)
* Add test for Arachne duplicate wall segment detection

Add test cases that reproduce an issue where Arachne generates
duplicate/coinciding extrusion segments at certain min_bead_width settings.

Test configuration:
- Profile: 0.28mm Extra Draft @BBL X1C (0.4mm nozzle, 0.28mm layer)
- outer_wall_line_width: 0.42mm, inner_wall_line_width: 0.45mm
- wall_loops: 2, precise_outer_wall: enabled
- Test polygon: outer rectangle (0,0)-(20,20) with inner cutout (0.5,0.5)-(19.5,19.5)
  This creates a 0.5mm wide frame around the perimeter.

Results:
- 50% min_bead_width (0.20mm): FAILS - detects 4 duplicate segments (all 4 sides)
- 60% min_bead_width (0.24mm): PASSES - no duplicates

At 50%, Arachne generates two separate closed loops that share all 4 edges
of the inner square. At 60%, Arachne generates a single closed loop.

SVG output is exported to /tmp/opencode/ for visual debugging.

* Fix Arachne duplicate extrusion caused by bead count mismatch

WideningBeadingStrategy::compute() used optimal_width (inner wall width)
to determine if a thin wall should produce a single bead. However,
getOptimalBeadCount() uses optimal_width_outer (outer wall width) via
RedistributeBeadingStrategy to decide the bead count.

This inconsistency caused situations where getOptimalBeadCount() returned
2 beads, but compute() produced only 1 bead at full thickness. The single
bead was then generated for both inner and outer contours, resulting in
duplicate extrusion paths.

Fix: Use getTransitionThickness(1) instead of optimal_width. This method
returns the exact threshold for the 1-to-2 bead transition, ensuring
consistency between bead count calculation and bead generation.

Reproduces with: 50% min_bead_width, 0.42mm outer wall, 0.45mm inner wall,
0.5mm polygon inset creating ~0.38mm wall thickness.

Fixes #13917

---------

Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-06-06 22:55:37 +08:00
SoftFever
3d250dc52c Fix crash for preset sync during startup (#13797) 2026-05-22 19:02:49 +08:00
Ian Bassi
3e866c4aa1 Fix build (#13654)
Remove wxInitializer fixture from tests
2026-05-13 12:31:14 -03:00
Andrew
33be9775dc Fix inconsistent displayed name (#13645)
* Add get_json_string_field helper

Introduce get_json_string_field in OrcaCloudServiceAgent.cpp to safely extract string fields from JSON objects.

* Add resolve_display_name helper

Introduce resolve_display_name to normalize provider metadata labels for the UI. The helper returns the first non-empty value from display_name, nickname, full_name, name, falling back to username, resolving human-facing label across varying provider payloads.

* Replace safe_str anonymous function

Replace get_json_string_field for better readability.

* Replace resolution flow for nickname with function

Consolidate both flows into one function for easier maintenance and more consistency.

* Update OrcaCloudServiceAgent.hpp

* Add OrcaCloudServiceAgent display name tests

Add unit tests verifying OrcaCloudServiceAgent resolves a user's display name from various session JSON shapes.
2026-05-13 17:58:08 +08:00