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HanifKoh 8af92214d0 Extract and Unify Wipe Tower Estimation (#15532)
# Description

The pre-slice wipe tower size estimate existed twice:
`Print::wipe_tower_data()` (validation) and
`PartPlate::estimate_wipe_tower_size()` (GUI placement clamp, default
placement, preview, arrange, CLI placement) — with a third partial copy
in the CLI, which resolved the brim itself around the second. They were
hand-written twins reading their inputs from different places, so
validation could measure a tower with one number after the clamp had
placed it with another.

This PR extracts the estimate into one function,
`estimate_wipe_tower_footprint()` in
`src/libslic3r/GCode/WipeTowerEstimate.{hpp,cpp}`. It takes a
`ConfigBase&` (static `PrintConfig` and GUI/CLI `DynamicPrintConfig`
both work), the filament count, layer height and tallest object height,
and returns width, depth, height and the resolved brim width.
`Print::wipe_tower_data()` and a new
`PartPlate::estimate_wipe_tower_footprint()` become thin adapters around
it; `PartPlate::estimate_wipe_tower_size()` had no callers left and is
deleted.

**Inputs made to agree** — sharing the arithmetic is not enough when
each caller derives the inputs from its own view of the model:

* **Layer height** — thinnest layer among the objects on the plate,
resolved per object (Print used the first object's, PartPlate the
preset's).
* **Objects setting the height** — `PartPlate::get_extruders` counts an
object if *any* instance is on the plate, matching `PrintApply` (it only
looked at instance 0).
* **Height per object** — per on-plate instance, from the cached convex
hull (same z extent as the mesh). `PrintObject::size()` still measures
the model's first instance, so objects whose instances differ in scale
or x/y tilt can still disagree; that is inherent to the two data
sources.
* **Wipe tower filament** — counted for every caller, since
`Print::extruders()` adds it to the tool ordering even when unused.
* **Rib width cap** — kept for both (Print lacked it).
* **Config source** — everything read from the config passed in
(PartPlate read `m_print->config()`, stale on fresh plates and in the
CLI).
* **Dual-nozzle test** — `nozzle_diameter.size()` from the config for
both.

**One decision about whether a tower exists.** The rectangle branch
sized a tower the generator never builds while the rib branch reported
none for one it does; with rib as the shipped default, a single-filament
plate that still prints a tower (custom G-code tool changes) validated
against depth 0, collapsing the collision/exclusion hull to a point. The
purge volume is computed first, and an empty footprint is returned only
when nothing is purged, there is no tool change, and nothing else puts a
tower on the plate. The reason a single config cannot see arrives as a
resolved input: validation counts `Print::extruders(true)`.

A raft is deliberately **not** one of those reasons.
`DynamicPrintConfig::normalize_fdm_2` clears `enable_prime_tower` for a
plate that purges one filament unless smooth timelapse or wrapping
detection is on, and `Print::apply()` runs it, so a raft alone leaves no
tower to reserve for. (It also keeps the tower for a single *mixed*
filament, which this does not model — `Print::extruders(true)` does not
expand mixed filaments.)

**Two implementation notes:**

* Enums are read **by value**: a preset-built `DynamicPrintConfig` holds
`ConfigOptionEnumGeneric`, so a `dynamic_cast` to `ConfigOptionEnum<T>`
is null for exactly the config the GUI and CLI pass. The tests build
their configs the way `PresetBundle::full_config()` does, so that
storage is what gets tested.
* `PartPlate::estimate_wipe_tower_footprint()` is CLI-reachable, so
`get_extruders(bool)` gained a config-taking core with the identical
body; the GUI wrapper passes the app's presets, the adapter passes the
config it is given. `get_extruders_under_cli()` was not substituted: it
filters the plate's instances differently (skips unprintable ones, keeps
ones the plate flags as outside), so the GUI's filament set would have
changed in edge cases.

**Also fixed here:** `WipeTowerData` carries the effective width — set
by the estimate, and then by both planners at generation, so it never
disagrees with its neighbour `depth`; the preview and the containment
check take *whether there is a tower at all* from the footprint instead
of each re-deriving it; the config-taking `get_extruders` answers for an
object-less (`.gcode.3mf`) plate the way the wx overload does; the
preview takes body *and* brim from the plate's own footprint (an auto
brim drew every plate with the selected plate's brim);
`estimate_wipe_tower_polygon` builds its margin from the resolved brim
("Auto" gave a margin of 0) and no longer calls `std::clamp` with `hi <
lo`; the estimate falls back to declared defaults instead of hand-copied
constants. `estimate_wipe_tower_size()` /
`estimate_wipe_tower_polygon()` lose four parameters every caller took
from the same config.

## Behaviour changes reviewers should know about

G-code is never affected; no 3MF, profile or string changes. But this is
**not** a pure refactor:

1. **Validation now reserves what the placement clamp reserves**, which
is in places larger than before. A saved 3MF with a tower close to an
exclusion area or the rear edge can be rejected where it previously
sliced; dragging resolves it since the clamp agrees. Nothing re-clamps a
stored position on load (out of scope; the CLI side lands with #15518).
2. **`PartPlate::get_extruders` counts any-instance-on-plate**, which
reaches every caller of it, not only the estimate. It is `PrintApply`'s
rule and closes a GUI/CLI divergence.
3. **`estimate_wipe_tower_polygon`'s rear/right bound is looser by one
brim width** (it subtracted the brim twice).
4. **A single-filament plate with a rib wall no longer reserves a
phantom tower.**
5. **A single-filament plate whose tower comes from wrapping detection
is now validated against the bed.** Neither the old estimate (which read
only the wall type and smooth timelapse) nor the old containment gate
(the filament count or smooth timelapse) knew about that tower, so
between them it was never checked. It is printed, so it can be rejected
now.

Not addressed: the estimate still does not read `wipe_tower_type` or
per-filament `filament_prime_volume`, inherited unchanged from both
copies (the generated Type 1 tower is ~10 mm larger than the estimate on
Bambu profiles). #15516 mirrors the planners and folds into this
function on rebase.

## Verification

Before/after on the same fixtures with a main build and this branch, all
numbers read from the CLI (details, method and the real-tower and
arrange-clamp tables in the first comment):

| Fixture (divergence) | Side | Before (w × d, mm) | After (w × d, mm) |
|---|---|---|---|
| control | GUI/CLI · validation | 23.585 × 23.585 · 23.585 × 23.585 |
same |
| per-object layer 0.1 | GUI/CLI · validation | **23.585** · 31.637 |
**31.638** · 31.637 |
| unused `wipe_tower_filament` | GUI/CLI · validation depth | **39.332**
· 44.542 | **44.541** · 44.542 |
| tall object, instance 0 on another plate | GUI/CLI · validation |
**23.585** · 29.391 | **29.390** · 29.391 |
| rib cap binds | GUI/CLI · validation | 11.170 · **13.910** | 11.170 ·
**11.170** |

Before, the two estimates disagree on every divergence fixture; after,
they agree to the 0.001 mm bisection resolution, the control is
unchanged, and G-code is byte-identical. GUI screenshots of the preview
on both binaries are in the same comment.

The table was measured on the first commit; none of its fixtures uses a
raft or a zero purge volume, so the second commit does not move them.
G-code equivalence was re-checked on the final tip: `Cube.3mf` sliced by
a `main` build and by this branch is byte-identical.

# Screenshots/Recordings/Graphs
Before:
No Wipe Tower Preview:
<img width="2068" height="871" alt="image"
src="https://github.com/user-attachments/assets/7875a944-b8db-4bbc-b380-e8188a45caa7"
/>

After:
Has Wipe Tower Preview:
<img width="2551" height="882" alt="image"
src="https://github.com/user-attachments/assets/b4413695-4f24-4aa3-bae4-57304e8b7865"
/>

**Per-object layer height reaching the preview.** One object with a 0.1
mm override against a 0.2 mm preset. `main` sizes the previewed tower
from the preset, so it is smaller than the one validation reserves and
the one that prints; this PR sizes it from the object. Captured
headlessly on both builds from the same project, top view:

<img width="1408" height="596" alt="D_per_object_layer_height"
src="https://github.com/user-attachments/assets/989920fc-9f14-4658-8a3d-681c92a7f754"
/>

Measured over the four evidence fixtures on both builds, this is the
only one of the corrected inputs that changes what is drawn: the others
(an object contributing through a non-zero instance, an unused
`wipe_tower_filament`) change the estimate by amounts confirmed through
the CLI bisection above, but leave the rendered tower pixel-identical.
Arrange is unaffected either way — the tower enters the arranger as a
fixed obstacle (`m_unselected`), so it never moves.



## Tests

* `tests/libslic3r/test_wipe_tower_estimate.cpp` (10 cases / 104
assertions): rectangle and rib sizing, stability floor and auto brim,
single-filament cases (timelapse, wrapping, and a raft *not* reserving
one), a tool change reserving the floor when the purge volumes resolve
to zero, both wall types agreeing on tower existence, dual-nozzle
volume, the shipped flush-matrix path, default fallback for a missing
key, and a {rectangle, cone, rib} × {type1, type2} matrix asserting a
preset-shaped `DynamicPrintConfig` and a static `FullPrintConfig` give
the same footprint.
* `tests/fff_print/test_wipe_tower.cpp`: what `Print` feeds the
estimator — thinnest object layer height, effective width reaching
validation, the width staying current through generation, a
single-filament plate reserving a tower only when one is really printed
(raft no, smooth timelapse yes), and a wrapping-detection tower being
bed-validated. The last two fail on `main` and on the first commit of
this PR.
* Full suites green on this branch: `libslic3r_tests` 342 cases / 58325
assertions, `fff_print_tests` 174 cases / 3152 assertions. `--target
all` builds clean (including `OrcaSlicer_profile_validator`, which needs
`-DORCA_TOOLS=ON`). No new warnings.
* CLI evidence run above; its unused-`wipe_tower_filament` fixture is
also the regression check for the adapter under the CLI, which no unit
test can reach (`PartPlate` needs a GL context).

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2026-09-09 17:46:20 +08:00
HanifKoh 8a291f9d56 Confine config import to the preset directory (#15608)
import_presets reduced each zip entry to a basename by stripping only
'/', so on Windows an entry named with '\' separators kept its
directory components and was extracted wherever they pointed. Strip
both separators, and reject any entry whose name still escapes the
extraction folder.

The preset name from the JSON and the bundle id from
bundle_structure.json were joined onto the preset directory unchecked
as well, which let either of them write outside it on every platform.
Both are now validated before anything is written.

The check is the is_path_within_root helper the 3MF importer already
had, moved to Utils so both importers share it. It treats '/' and '\'
as separators on every platform, so a bundle that would escape on one
OS is rejected on all of them.
2026-09-09 15:35:21 +08:00
HanifKohandraistlin7447 4deadc9dce Make Tree-Support Deterministic (#15565)
* Make tree support deterministic without giving up its parallelism

* Break equal-distance ties in the tree support MST by coordinates

* test: cover the determinism this PR fixes

The MST unit tests here cover the tie-break, but the drop_nodes rework
has no test.

Adds two cases to the tree support suite. The thread-scheduling one
slices five configs twice each and compares the support point sequence,
which is what the node ordering moves. The MST tie one pins the branch
diameter and line width that carry Prim's equal-distance ties into the
toolpaths.

slice_with_tree_support takes an optional config list so the second case
can add the tree parameters it needs, and the double-slice comparison is
shared rather than written twice.

Both fail on main without this PR. The first passes from 60d1ceb580, the
second from e148865dd6.

---------

Co-authored-by: raistlin7447 <kris.austin@gmail.com>
2026-09-09 12:33:42 +08:00
HanifKoh 58bf267fdd Scale Min Junction Width to Prevent Fuzzy Skin From Failing Slice (#15566)
* Fix fuzzy skin failing the slice: the minimum junction width was unscaled

* Unit Tests For Fuzzy Fix

* Cover ridged multifractal noise in the fuzzy skin width floor test

Its output is not bounded to [-1, 1], so it scales past the configured
thickness and drives the junction width negative. The floor has to hold
for any noise value, not just an in-range one.
2026-09-08 16:57:33 +08:00
HanifKoh 8e064659ad Fix Non-Deterministic Slicing - Order Per-Layer Intersection Lines Canonically (#15563)
Fix nondeterministic slicing: order per-layer intersection lines canonically

Facet processing in slice_make_lines() is parallel, so the per-layer line
order depended on thread scheduling. make_loops() consumes that order for
island order and loop start vertices, so the same model could slice to
different G-code run to run.

Sort each layer's lines by a topology-based key. edge_type and flags are
appended to the key purely to break ties: two lines can share every id and
endpoint (a Horizontal facet can emit such a pair) and std::sort is not
stable, so without them that pair's order would stay thread-dependent.
2026-09-08 16:33:12 +08:00
HanifKoh c61d2fe5d1 Fix the Folgertech i3 0.6 nozzle printable area (#15577)
The bed was declared as 0x0, 20x0, 200x200, 0x200 - a triangle - where the
0.4 nozzle profile and the printer have the 200 x 200 square. Found by the
profile validator once it placed the prime tower beside the test cube:
no tower fits inside that outline.
2026-09-08 11:11:54 +08:00
HanifKoh 886d43d37a Fix Support Fill Cost Thresholds Being Frozen By The First Call (#15564)
Fix support fill cost thresholds being frozen by the first call
2026-09-07 16:35:36 +08:00
HanifKoh 1170b048e8 [CLI]: Fix Plate Config Reading and BuildVolume Height Checks (#15479)
* Fix incorrect early exit for CLI mode no-support preventing parameters from being read

* Use PartPlate's m_height to allow CLI to perform proper BuildVolume check

* Add safeguard against extruder_pintable_heights and extruder_areas vector size mismatch

* Preserve printable_height precision in PartPlate/PartPlateList

* Fixed multiple BuildVolume warning issue, and keep check_outside diff minimal
2026-09-04 23:24:59 +08:00
HanifKoh df30e22427 [CLI]: CLI Crash Guards (#15477)
# Description

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  > * What issue does this PR address or fix?
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Part 1 of 3 of the CLI-mode bug sweep, split out of #15452 per review
feedback there. This PR contains the crash fixes.

## Fixes

- **`--outputdir`/`--datadir` with a missing parent directory aborted**
via unguarded `create_directory`. Directories are now created
recursively, with a graceful early exit and a specific error message if
creation fails.
- **`--slice` + `--export-3mf` segfaulted on a from-scratch slice**:
`ConfigOptionVector::get_at()` on an empty vector is `.front()` of an
empty vector (UB). Guards added for `filament_color`/`filament_id` at
the CLI call site, and inside `DynamicPrintConfig::get_filament_type`
for `filament_type`/`filament_is_support`/`filament_id`. Only *empty*
vectors are treated as missing — the existing clamp-to-front behavior
for merely out-of-range indices is preserved, so GUI callers are
unaffected.
- **OOB heap write from stale `filament_self_index` on
`--load-filaments`** (fixes #14181): a 3MF carrying more
`filament_self_index` entries than loaded filaments wrote past the end
of `old_variant_counts`. The guard validates both bounds — entries `>
filament_count` *and* non-positive entries (`< 1`), since a single `0`
in an otherwise-valid array indexes `old_variant_counts[-1]`.
- **Wrong printable-area check** for non-rectangular beds: use the
printable area's bounding box instead of a naive vertex calculation
(fixes #15363).
- **`nozzle_height` and `align_center` were not read into the arrange
config** in CLI mode.

# Screenshots/Recordings/Graphs

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## Tests

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changes made in this PR.
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- Repro'd each crash on CLI before the fix; all resolved after.
- `tests/libslic3r` suite passes; full binary builds clean on Linux.
- Added `get_filament_type` unit tests 

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2026-09-04 15:46:03 +08:00
HanifKoh 57ce18d70d [CLI]: CLI Argument Parsing Fixes (#15478)
* Reject invalid CLI argument values instead of silently accepting them

* Add read_cli accept/reject tests

* Update Option Type for LogFile argument

* Add read_cli vector option tests

* Accept common bool spellings on the CLI, cover --logfile in tests

* Add unit tests for truthy bool parsing
2026-09-04 11:31:42 +08:00