Files
OrcaSlicer/tests/libslic3r
Clifford GarwoodandClaude Opus 5 fcfda6c835 Move the IMEX bed-zone geometry into libslic3r
Closes review comment 16, and fixes three defects the move exposed.

PartPlate::calc_imex_zones() was 392 lines deciding where every zone, collision
strip and safety margin sits, in the GUI layer, with no test coverage. The three
wxGetApp() calls that kept it there were all in its first 25 lines, fetching two
configs. The geometry now lives in compute_imex_zone_layout(); the wrapper fetches
the configs, calls it, and clips the returned rects to the bed outline for the
GLModels, which is the only part needing GUI types. libslic3r gained no wx
dependency: it takes DynamicPrintConfig directly, so the option lookups moved
verbatim rather than through a hand-written value struct that could drift.

The move is otherwise exact -- verified by a line-for-line diff of every
arithmetic expression against the original, and by running 15 scenarios through
the extracted code against hand-derived values. The only deletion is a lambda that
was never called.

Three fixes on top, each of which needed the code to be testable:

- An off-grid or absent Primary left pri_col/pri_row at their (0,0) initialisers
  and built a layout from them, reporting the whole bed as the clear primary zone
  and the whole bed as a blocked mirror zone at once; under
  imex_firmware_managed_zones it shifted the slice by the bed centre. Guarding on
  the resolved primary head covers both routes. Reachable only from a hand-edited
  preset or a 3MF authored against another printer -- the editor pins Primary to
  tool 0 -- but that is the same class the unresolved-mode fallback handles.
- imex_nozzle_clearance_x/y fell back to 0.0 where PrintConfig registers 30.0.
  Both strip loops are gated on the value being positive, so the fallback emitted
  no collision strips at all while the preview still drew 30 mm toolhead boxes.
- The collision-strip loop asked each mirror head for its own grid cell, but an
  aggregated gantry's cell is pinned to the primary's column and expanded into a
  full-width row strip. Where the representative's column differed from the
  primary's, no boundary matched and the plate came back with no strips and no
  margin bands -- an object flush against the shared boundary sliced without a
  warning while the far carriage occupied it. Present since Span aggregation was
  added in 4966d0fae8 and carried out of PartPlate verbatim. The flags now come
  from the painted cells; an exhaustive sweep of the reachable grid, role and
  layout space (1,630,720 configurations) shows the only behaviour change is the
  missing strips appearing.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
2026-09-03 00:55:04 -04:00
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