Joseph Robertson ac9b5433b7 Belt printer: regression fixes + Belt Printer Brims (#15155) fixes (#15156)
## Summary

Fixes for the `belt-printer` branch ahead of upstreaming, in two groups
(10 commits). Targets `belt-printer` (not `main`) since group 2 fixes
the not-yet-merged Belt Printer Brims feature.

Every fix keeps non-belt (and brim-disabled) output unchanged; belt-only
behavior is corrected. All changed translation units and the two test
files were type-checked (`-fsyntax-only`); a full build + `ctest` still
needs to run in an environment with current deps.

## Group 1 — pre-existing belt-printer regressions

- **[HIGH] BuildVolume belt state not reset when leaving belt mode** —
toggling belt off (or switching belt→normal with matching bed geometry)
left the `BuildVolume` with `m_is_belt_printer=true` and inflated Y
bounds, so out-of-bounds objects were treated as printable on a normal
printer.
- **[HIGH] `GCodeProcessorResult::reset()` didn't clear belt fields**
(`belt_tilt_angle`, `belt_z_origin`, `preslice_remap_*`) — a reused
result corrupted a normal print's start-gcode preview Z.
- **[LOW-MED] `TreeSupport::drop_nodes`** — restored the single critical
section around node invalidation (the two `valid=false` writes had been
moved outside the mutex on the shared tree-support path); removed an
unused local.
- **[LOW] Support overhang hot paths** — avoid unconditional lower-layer
polygon copies when there is no build-plate tilt (`SupportMaterial`,
`TreeSupport3D`); untilted output matches upstream exactly.
- **[LOW] Render loop** — hoisted the frame-invariant slope
`up_direction`/`normal_z` (and their per-volume config lookup) out of
the per-volume loop.
- **[LOW] FDM-support "select by angle"** — restored the exact upstream
threshold when the build plate is untilted (the generalized form
differed for non-uniformly-scaled objects); tilted-gravity form kept
only under tilt.
- **[LOW] Printer tab tilt sync** — only clears the belt-derived
`build_plate_tilt` on a genuine in-place belt→off toggle (tracked,
seeded on preset load), no longer wiping a manually-set tilt.
- **[LOW / opt-in] Axis-remap G-code emission** — always emit full XYZ
under an active `gcode_remap_*`, apply the remap on all base
`travel_to_xyz` destinations, fall back to a linear lift for spiral/arc
under remap, sync `set_axis_remap` each export; fixed belt first-layer
travel speed. Identity/default output unchanged.

## Group 2 — Belt Printer Brims (#15155) fixes

- **[CRITICAL] Dropped brim at first belt contact** — a coincident brim
band on an object layer with no extrusion pass (zero-extrusion leading
slice, or belt support below the Z=0 floor with no coinciding object
extrusion) was never emitted. Now each coincident band's brim filament
is registered in `ToolOrdering`, each band is emitted exactly once in
its brim-filament pass, and an end-of-layer orphan sweep emits any band
whose object layer produced no visit.
- **[Multi-extruder] Wrong tool / double emission** — apron and
coincident bands now print once, in the correct brim-filament pass,
brim-first (were previously emitted with the active tool and could
double-emit per filament plan). Single-extruder / single-object output
is byte-identical apart from the previously-dropped bands now printing.
- **Inner-only predicate** — `has_belt_brim()` no longer reports a brim
(and no longer rejects the prime tower / spiral vase) for `inner_only` +
`brim_width=0` + leading/extra > 0, which produces no inner geometry;
mirrored in `wants_brim`.
- **ToolOrdering raft-gap comment** — clarified why raft-gap synthesis
is suppressed for all belt printers (belt has no rafts;
sub-object-bottom layers are apron / belt-support-below-floor /
lead-in). No behavior change.
- **Tests** — deterministic coverage: brim present at first belt contact
(support on/off), brim-before-perimeters once (no drop/double), single-
and multi-extruder tool selection with no doubling, multi-object
per-filament ordering, inner-only+leading-only not rejecting prime
tower/spiral, and inner-ring / leading-edge-only geometry units.

## Testing

- `-fsyntax-only` passes for all 16 changed source TUs + 2 test TUs
against this branch.
- Please run the full build and `ctest -R 'SkirtBrim|BeltBrim'` before
merging.

## Known follow-up (out of scope)

`extrude_arc_to_xy` does not remap its I-J center, so arc-fitted
*extrusions* under standalone axis-remap would be geometrically wrong —
a separate fix if that combination is supported.

Opened as **draft**.
2026-08-06 17:38:11 -05:00
2025-11-23 20:47:07 +08:00
2026-07-24 00:56:56 +08:00
2026-07-02 17:49:36 +08:00
2024-12-12 22:21:17 +08:00
2024-03-17 23:14:43 +08:00
2025-08-22 20:02:26 +08:00
2026-06-14 18:35:56 +08:00
2023-08-20 20:02:54 +08:00
2026-07-19 00:33:53 +08:00

OrcaSlicer logo

OrcaSlicer%2FOrcaSlicer | Trendshift

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OrcaSlicer: an open source Next-Gen Slicing Software for Precision 3D Prints.
Optimize your prints with ultra-fast slicing, intelligent support generation, and seamless printer compatibility—engineered for perfection.

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Main features

  • Advanced Calibration Tools
    Comprehensive suite: temperature towers, flow rate, retraction & more for optimal performance.
  • Precise Wall and Seam Control
    Adjust outer wall spacing and apply scarf seams to enhance print accuracy.
  • Sandwich Mode and Polyholes Support
    Use varied infill patterns and accurate hole shapes for improved clarity.
  • Overhang and Support Optimization
    Modify geometry for printable overhangs with precise support placement.
  • Granular Controls and Customization
    Fine-tune print speed, layer height, pressure, and temperature with precision.
  • Network Printer Support
    Seamless integration with Klipper, PrusaLink, and OctoPrint for remote control.
  • Mouse Ear Brims & Adaptive Bed Mesh
    Automatic brims and adaptive mesh calibration ensure consistent adhesion.
  • User-Friendly Interface
    Intuitive drag-and-drop design with pre-made profiles for popular printers.
  • Open-Source & Community Driven
    Regular updates fueled by continuous community contributions.
  • Wide Printer Compatibility
    Supports a broad range of printers: Bambu Lab, Prusa, Creality, Voron, and more.
  • Additional features can be found in the change notes.

Wiki

The wiki aims to provide a detailed explanation of the slicer settings, including how to maximize their use and how to calibrate and set up your printer.

Download

Stable Release

📥 Download the Latest Stable Release
Visit our GitHub Releases page for the latest stable version of OrcaSlicer, recommended for most users.

Nightly Builds

🌙 Download the Latest Nightly Build
Explore the latest developments in OrcaSlicer with our nightly builds. Feedback on these versions is highly appreciated.

Belt Printer Builds

The nightly release ships two parallel builds: the standard build and a belt-printer build. Both are attached to the same release — tell them apart by the filename suffix:

  • Standard — no suffix (e.g. OrcaSlicer_Windows_Installer_x64_nightly.exe)
  • Belt_belt suffix (e.g. OrcaSlicer_Windows_Installer_x64_nightly_belt.exe)

The _belt builds add experimental support for belt / conveyor (infinite-Z) printers, where the model is sliced against a tilted belt surface instead of a flat horizontal bed. They include ready-to-use belt printer profiles, the full belt slicing pipeline (mesh rotation and G-code transforms), belt-aware support generation, and a tilted-bed preview.

⚠️ Belt printer support is under active development and is not yet merged into main — it currently ships only in these parallel _belt builds, produced from the belt-printer branch. See tracking PR #14394 and the original documentation in #12998.

How to install

Windows

Download the Windows Installer exe for your preferred version from the releases page. Both x64 and arm64 installers are published — pick the one matching your CPU.

Microsoft Store

Install from the Microsoft Store when you prefer a Store-signed package (helps on Windows 11 Smart App Control).

Windows Package Manager

winget install --id=SoftFever.OrcaSlicer -e

Mac

  1. Download the universal DMG, which runs on both Apple Silicon and Intel Macs.

  2. Drag OrcaSlicer.app to Application folder.

  3. If you want to run a build from a PR, you also need to follow the instructions below:

    Quarantine
    • Option 1 (You only need to do this once. After that the app can be opened normally.):

      • Step 1: Hold cmd and right click the app, from the context menu choose Open.
      • Step 2: A warning window will pop up, click Open
    • Option 2: Execute this command in terminal:

      xattr -dr com.apple.quarantine /Applications/OrcaSlicer.app
      
    • Option 3:

      • Step 1: open the app, a warning window will pop up
        mac_cant_open
      • Step 2: in System Settings -> Privacy & Security, click Open Anyway:
        mac_security_setting

Homebrew Cask

brew install --cask orcaslicer

The Homebrew cask installs the official macOS DMG from GitHub Releases.

Linux

OrcaSlicer is available through FlatHub:

Download on Flathub

Install from the command line:

flatpak install flathub com.orcaslicer.OrcaSlicer
flatpak run com.orcaslicer.OrcaSlicer

It can also be installed through graphical software managers (KDE Discover, GNOME Software, etc.) when Flathub is enabled. Search for OrcaSlicer in your software center.

AppImage

AppImages are published for both x86_64 and aarch64 (ARM64). Pick the file matching your CPU — the ARM64 build has aarch64 in its name (e.g. OrcaSlicer_Linux_AppImage_Ubuntu2404_aarch64_*.AppImage).

  1. Download App image from the releases page.

  2. Double click the downloaded file to run it.

  3. If you run into trouble executing it, try this command in the terminal: chmod +x /path_to_appimage/OrcaSlicer_Linux.AppImage

How to Compile

All updated build instructions for Windows, macOS, and Linux are now available on the official OrcaSlicer Wiki - How to build page.

Please refer to the wiki to ensure you're following the latest and most accurate steps for your platform.

Klipper Note

If you're running Klipper, it's recommended to add the following configuration to your printer.cfg file.

# Enable object exclusion
[exclude_object]

# Enable arcs support
[gcode_arcs]
resolution: 0.1

Supports

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Their generous support helps fund filaments and other essential 3D printing materials for the project.
Thank you! :)

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Some Background

Open-source slicing has always been built on a tradition of collaboration and attribution. Slic3r, created by Alessandro Ranellucci and the RepRap community, laid the foundation. PrusaSlicer by Prusa Research built on Slic3r and acknowledged that heritage. Bambu Studio in turn forked from PrusaSlicer, and SuperSlicer by @supermerill extended PrusaSlicer with community-driven enhancements. Each project carried the work of its predecessors forward, crediting those who came before.

OrcaSlicer began in that same spirit, drawing from BambuStudio, PrusaSlicer, and ideas inspired by CuraSlicer and SuperSlicer. But it has since grown far beyond its origins. Through relentless innovation — introducing advanced calibration tools, precise wall and seam control, tree supports, adaptive slicing, and hundreds of other features — OrcaSlicer has become the most widely used and actively developed open-source slicer in the 3D printing community. Many of its innovations have been adopted by other slicers, making it a driving force for the entire industry.

The OrcaSlicer logo was designed by community member Justin Levine.

License

  • OrcaSlicer is licensed under the GNU Affero General Public License, version 3.
  • The GNU Affero General Public License, version 3 ensures that if you use any part of this software in any way (even behind a web server), your software must be released under the same license.
  • OrcaSlicer includes a pressure advance calibration pattern test adapted from Andrew Ellis' generator, which is licensed under GNU General Public License, version 3. Ellis' generator is itself adapted from a generator developed by Sineos for Marlin, which is licensed under GNU General Public License, version 3.
  • The Bambu networking plugin is based on non-free libraries from BambuLab. It is optional to the OrcaSlicer and provides extended functionalities for Bambulab printer users.
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