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The 2026-06-21 assessment was written before the persistence work landed and got two load-bearing facts wrong. Both are corrected here against the branch itself rather than from recollection: 1. It called OCCT "a dependency mainline OrcaSlicer has never carried" and built its whole conclusion on that. False: deps/OCCT/ exists at the merge-base, and upstream already links it from Format/STEP.cpp, Format/svg.cpp and Shape/TextShape.cpp. The real dependency diff is one line -- BUILD_MODULE_ModelingAlgorithms OFF -> ON -- costing a measured 3.77 MiB of Windows DLLs (TKFillet + TKOffset; TKBool already arrives transitively via DataExchange). 2. It described the vendored SolveSpace solver as LGPL. False: src/libslic3r/slvs/LICENSE is GPL-3.0. Harmless for us, but a licence must not be misstated in a document aimed at upstream. It also claimed no changes to Model, which stopped being true when 3MF recipe persistence added a std::string there. The rewrite replaces prose estimates with counted figures: 138 new files, 23 modified upstream files at +457/-75, nothing deleted, 99.3 % of the diff in new files. That reframes the ask from "adopt a CAD kernel" to "widen a build flag you already carry", which is the argument that actually has a chance upstream. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
164 lines
7.6 KiB
Markdown
164 lines
7.6 KiB
Markdown
# Design (CAD) tab — upstream integration brief
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**Question:** can the Design tab (sketch-first parametric CAD: sketch → constrain →
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extrude/revolve/fillet/hole/thread/shell, multi-body, undo, 3MF persistence) land in
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mainline OrcaSlicer?
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**Answer: yes, and the ask is far smaller than previously believed.** OCCT is *already*
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an OrcaSlicer dependency. We are not asking upstream to adopt a new library; we are
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asking it to widen one it already builds, at a measured cost of **3.77 MiB on Windows**.
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> ### Corrections to the 2026-06-21 assessment
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> That revision was written before the persistence work landed and got two load-bearing
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> facts wrong. Both are corrected here from direct measurement of the branch:
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>
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> 1. **"The real blocker: OCCT … a dependency mainline OrcaSlicer has never carried."**
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> **False.** `deps/OCCT/` exists at the merge-base and upstream links it from
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> `Format/STEP.cpp`, `Format/svg.cpp`, and `Shape/TextShape.cpp`. Our entire
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> dependency diff is **one line**: `BUILD_MODULE_ModelingAlgorithms=OFF → ON`.
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> 2. **"vendored SolveSpace solver … LGPL."** **False.** `src/libslic3r/slvs/LICENSE` is
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> **GPL-3.0**, not LGPL. This is fine (see Licensing) but must not be misstated.
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>
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> It also claimed "no changes to Model" — no longer true; 3MF recipe persistence adds one
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> `std::string` to `Model`.
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## Measured shape of the change
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Against merge-base `449a4cf9fc` (34 commits ahead):
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| | files | lines |
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|---|---:|---:|
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| **New files** | 138 | +61,720 |
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| **Modified upstream files** | 23 | +457 / −75 |
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| **Deleted upstream files** | 0 | — |
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The 62 kLOC headline is inflated by localization. The feature itself:
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| area | LOC | files |
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|---|---:|---:|
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| kernel (`src/libslic3r/`) | 15,828 | 37 |
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| GUI (`src/slic3r/`) | 19,544 | 14 |
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| tests (Catch2) | 2,567 | 6 |
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| i18n (unrelated; strip from the CAD PR) | 23,438 | 77 |
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**99.3 % of the diff is new files.** The negotiable surface is 457 added lines across 23
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files, and nothing upstream is deleted. The largest single hook is `GLCanvas3D.cpp`
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(+110/−2): an `m_design_sketch_tool` member plus render/mouse/key hooks, **every one
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already null-guarded** — which is why the compile-time gate below is cheap.
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No changes to the slicing pipeline (Print/PrintObject/Layer/GCode), Tab, or the
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printer-profile/config system.
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## The dependency ask, precisely
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Not "adopt OCCT" — **widen the existing OCCT build**:
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```diff
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- -DBUILD_MODULE_ModelingAlgorithms=OFF
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+ -DBUILD_MODULE_ModelingAlgorithms=ON
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```
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Cost, measured from the shipped Windows artifact (42 OCCT DLLs, 45.43 MiB total):
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| toolkit | size | note |
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|---|---:|---|
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| `TKFillet.dll` | 2.02 MiB | only exists with the flag ON |
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| `TKOffset.dll` | 1.75 MiB | only exists with the flag ON |
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| **delta** | **3.77 MiB** | Windows only (OCCT is Shared on Win, Static elsewhere) |
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`TKBool` is *not* part of the delta — upstream's `DataExchange` already pulls it in
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transitively. On macOS/Linux OCCT links statically, so the cost is only the code actually
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referenced, not a 3.77 MiB floor.
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**Unmeasured, and we should measure before the call:** clean-deps build-time delta with
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the flag ON vs OFF, and the resulting CI runner-minute cost. Do not guess these at him.
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## Licensing
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- Vendored solver `src/libslic3r/slvs/` — **GPL-3.0**, 9,339 LOC, © Jonathan Westhues,
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a self-contained subset of SolveSpace (`libslvs`). No external dependencies.
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- OrcaSlicer — **AGPL-3.0** (`LICENSE.txt`).
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GPLv3 §13 expressly permits combining a GPLv3 work with an AGPLv3 work; AGPLv3 §13 grants
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the converse. The combined work is distributable under AGPL-3.0 with the solver's GPLv3
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terms preserved. This is a favourable direction (GPLv3 → into an AGPLv3 project), but it
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is a point to **confirm explicitly with upstream**, not to assert unilaterally.
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Open question for SoftFever: keep the solver **vendored** (current: pinned, no submodule,
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no external build) or move it to `deps/` as a fetched external? Vendoring costs us
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upstream-sync burden; `deps/` costs build complexity.
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## The one irreversible decision: the 3MF format
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Persistence adds an **optional** archive entry and one field:
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```cpp
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// Model.hpp
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std::string cad_recipe; // empty for non-CAD projects
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```
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```
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Metadata/SnapOrca_cad.bin // written only when cad_recipe is non-empty
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```
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Readers that do not know the entry ignore it; writers skip it entirely when empty. So
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existing projects are bit-identical and old readers are unaffected. Good.
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**But the moment upstream ships this, it owns forward-compatibility forever.** Three
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things should be settled *before* the first release, because none can be changed after:
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1. **Name.** `SnapOrca_cad.bin` is fork-branded in an upstream project file. Rename to a
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neutral path (e.g. `Metadata/cad_recipe.bin`).
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2. **Encoding.** The recipe is an opaque **cereal `PortableBinaryArchive`** blob whose
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layout is the field order of `CadFeature::serialize`. Portable across endianness and
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word size — *not* across a field reorder. Append-only is currently a convention held by
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discipline, not by any check.
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3. **Embedded BRep.** `Import` features embed OCCT's ASCII BRep for the imported solid,
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which couples saved project files to an OCCT BRep revision. Alternative: re-import from
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the source STEP and store only a reference. Worth deciding deliberately.
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**Concrete gap we should close before the call.** `test_caddocument.cpp` covers the
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in-memory round-trip and correctly refuses a version-999 blob — but there is **no
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checked-in v1 fixture on disk**. A reordered field in `CadFeature::serialize` would pass
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the entire suite while silently breaking every previously-saved project. Ship a golden
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`.bin` fixture generated today plus a test that loads it; that is the only thing that will
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hold the format still once real users have files.
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## Proposed PR decomposition
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35 kLOC in one PR is not reviewable. Behind the flag, slices 1–4 are behaviour-neutral for
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existing users:
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1. **Build gate + OCCT flag + Windows packaging guard.** `-DSLIC3R_CAD=ON/OFF`, default
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**OFF**. Flips `ModelingAlgorithms=ON`. Includes the guard that asserts every linked
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OCCT toolkit has a shipped DLL (already on both forks: `546cef5f42`). ← *this is what
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makes SoftFever's "parallel build" a one-line CI matrix entry.*
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2. **Vendored `slvs` solver** + its Catch2 tests. No GUI, no OCCT.
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3. **CAD kernel** (`CadDocument`, `SketchEngine`, `GeometryEngine`, `Sketch*`) + kernel
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tests. Headless, no GUI.
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4. **3MF recipe persistence** + golden-fixture regression test.
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5. **GUI Design tab** (`DesignPanel`, `DesignCanvas`, `DesignSketchTool`, `GLGizmoSketch`)
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+ the 23 upstream hooks.
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## Agenda for the call
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Questions only SoftFever can answer:
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- Does OrcaSlicer *want* to be a CAD-integrated slicer? (Strategic; everything else is mechanical.)
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- Default of `SLIC3R_CAD` at merge time, and when it flips ON.
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- Vendored solver vs `deps/` external; and confirmation of the GPLv3/AGPLv3 combination.
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- Project-file format: neutral name, encoding, embedded-BRep policy, and who owns v1 forward-compat.
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- Undo/redo: the Design tab has its own stack; integrate with Orca's snapshot system or keep separate?
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- Does he want the i18n work (Romanian, +23 kLOC) as a wholly separate PR? (Yes, almost certainly.)
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## Verdict
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Portability **high**. The prior "does upstream want OCCT" framing was wrong — OCCT is
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already there. What remains is a 3.77 MiB dependency widening, a compile-time gate that
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the existing null-guards make cheap, and one file-format decision that must be made before
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the first release rather than after.
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---
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*Revised 2026-07-10 from direct measurement of `cad-mainline` @ `546cef5f42` vs upstream
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merge-base `449a4cf9fc`. Supersedes the 2026-06-21 read-only assessment.*
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