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Revolve failed on a sketch whose profile was closed. Decoding the reported 3mf: four
entities forming a proper closed loop (joints open by 4.44e-06 mm, well inside
tolerance) plus one stray 1.82 mm Line at (-24.2, 80.3), inside the shaded region,
touching nothing.
The viewport's region_loops discards open chains ON PURPOSE — it exists to find
EXTRUDABLE regions — so the user saw one clean closed region. entities_to_wires kept
the stray as its own one-edge loop, so it returned two wires, and Revolve goes through
entities_to_wire which demands exactly one. Extrude would have failed one step later in
wires_to_face, because a one-edge open wire bounds no face. Same class as the tolerance
split fixed in 8b568b7b: the viewport and the kernel disagreeing about the sketch — this
time about what BELONGS to the profile.
entities_to_wires/entities_to_wire/build_sketch_wire take closed_only. It is not a
blanket rule: a SurfaceExtrude builds a sheet FROM an open profile and a Sweep PATH is
normally open, so all ten call sites are classified individually — true for the face
fallback, Extrude-taper, Revolve, the Sweep PROFILE and Loft profiles; false for
SurfaceExtrude/Revolve/Loft/Fill and the Sweep path.
A component counts as open when some welded node has DEGREE 1. The first attempt used
"the traversal did not return to its starting node", which regressed the bridged C
profile: a closed loop that also carries a second edge across the same two nodes has no
free endpoint, but its Eulerian walk ends elsewhere. Degree-1 is the property that
actually distinguishes a stray segment from a closed profile; the suite caught the
difference.
Behaviour change decided by Tommaso: a stray is IGNORED, not refused. The test that
required refusal dates from when ignoring meant falling through to a default rectangle —
geometry nobody drew. That fallback is gone, so ignoring now builds the circle the user
actually drew. Its assertion is updated with the reason.
The bridge round-trip test extruded an ENTIRELY open chain and "worked" only because
OCCT will make a face from an open wire. It gets a genuinely closed profile: the test is
about serialization, and deserialize_recipe recomputes, so the document has to be one
that legitimately builds.
Failures now say WHERE. sketch_open_ends reports free endpoints under the same weld
tolerance the wire build uses, and open_loop_message is shared by both throws, because
Extrude fails through build_sketch_face and Revolve through build_sketch_wire — enriching
only one would have left the commoner path the less informative one.
Kernel 66115 assertions / 608 cases green.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_011FbJKJAJxxkhDTs9XdZzKA