fix: bounds-check the toolchange flush-volume and HRC per-filament lookups (#15289)

* fix: bounds-check the toolchange flush-volume and HRC per-filament lookups

GCode::set_extruder's toolchange flush-volume lookup and
GCodeProcessor::update_slice_warnings's HRC check index per-filament and
per-extruder arrays (flush_volumes_matrix, the filament map, the nozzle list)
by filament/extruder id. When a config leaves one of those arrays shorter than
the filament count (partial or legacy multi-extruder projects, minimal
configs), the reads run off the end: silent on a normal STL, a hard abort under
_GLIBCXX_ASSERTIONS.

Route both reads through bounds checks: the flush lookup falls back to no flush,
matching the existing unknown-old-filament branch beside it, and the HRC check
skips an unmapped filament, mirroring the required_nozzle_HRC guard on the line
above. When the arrays are sized to the filament count the values are unchanged,
so correctly-specified configs are unaffected.

* ci: retrigger checks

src/libslic3r/GCode.cpp

@@ -3555,7 +3555,7 @@ void GCode::_do_export(Print& print, GCodeOutputStream &file, ThumbnailsGenerato
 
         auto used_filaments = print.get_slice_used_filaments(false);
         this->placeholder_parser().set("is_all_bbl_filament", std::all_of(used_filaments.begin(), used_filaments.end(), [&](auto idx) {
-            return m_config.filament_vendor.values[idx] == "Bambu Lab";
+            return m_config.filament_vendor.get_at(idx) == "Bambu Lab";
             }));
 
         //add during_print_exhaust_fan_speed
@@ -3572,7 +3572,7 @@ void GCode::_do_export(Print& print, GCodeOutputStream &file, ThumbnailsGenerato
         this->placeholder_parser().set("outer_wall_volumetric_speed", new ConfigOptionFloat(outer_wall_volumetric_speed));
 
         auto first_layer_filaments = print.get_slice_used_filaments(true);
-        bool has_tpu_in_first_layer = std::any_of(first_layer_filaments.begin(), first_layer_filaments.end(), [&](unsigned int idx) { return m_config.filament_type.values[idx] == "TPU"; });
+        bool has_tpu_in_first_layer = std::any_of(first_layer_filaments.begin(), first_layer_filaments.end(), [&](unsigned int idx) { return m_config.filament_type.get_at(idx) == "TPU"; });
         this->placeholder_parser().set("has_tpu_in_first_layer", new ConfigOptionBool(has_tpu_in_first_layer));
 
         if (print.calib_params().mode == CalibMode::Calib_PA_Line) {
@@ -9474,12 +9474,14 @@ std::string GCode::set_extruder(unsigned int new_filament_id, double print_z, bo
             if (old_filament_id_in_new_extruder == -1)
                 wipe_volume = 0;
             else {
-                wipe_volume = flush_matrix[old_filament_id_in_new_extruder * number_of_extruders + new_filament_id];
+                size_t flush_idx = size_t(old_filament_id_in_new_extruder) * number_of_extruders + new_filament_id;
+                wipe_volume = flush_idx < flush_matrix.size() ? flush_matrix[flush_idx] : 0.f;
                 wipe_volume *= m_config.flush_multiplier.get_at(new_extruder_id);
             }
         }
         else {
-            wipe_volume = flush_matrix[old_filament_id * number_of_extruders + new_filament_id];
+            size_t flush_idx = size_t(old_filament_id) * number_of_extruders + new_filament_id;
+            wipe_volume = flush_idx < flush_matrix.size() ? flush_matrix[flush_idx] : 0.f;
             wipe_volume *= m_config.flush_multiplier.get_at(new_extruder_id);  // if is multi_extruder only use the fist extruder matrix
         }
         wipe_volume = std::max(0.f, wipe_volume-grab_purge_volume);

src/libslic3r/GCode/GCodeProcessor.cpp

@@ -7596,8 +7596,8 @@ void GCodeProcessor::update_slice_warnings()
         if (used_filaments[idx] < m_result.required_nozzle_HRC.size())
             filament_hrc = m_result.required_nozzle_HRC[used_filaments[idx]];
 
-        int filament_extruder_id = m_filament_maps[used_filaments[idx]];
+        int filament_extruder_id = used_filaments[idx] < m_filament_maps.size() ? m_filament_maps[used_filaments[idx]] : -1;
-        int extruder_hrc = nozzle_hrc_lists[filament_extruder_id];
+        int extruder_hrc = (filament_extruder_id >= 0 && (size_t) filament_extruder_id < nozzle_hrc_lists.size()) ? nozzle_hrc_lists[filament_extruder_id] : 0;
 
         BOOST_LOG_TRIVIAL(debug) << __FUNCTION__ << boost::format(": Check HRC: filament:%1%, hrc=%2%, extruder:%3%, hrc:%4%") % used_filaments[idx] % filament_hrc % filament_extruder_id % extruder_hrc;
 

src/libslic3r/GCode/ToolOrdering.cpp

@@ -1488,10 +1488,10 @@ static FilamentGroupContext build_filament_group_context(
 
     auto machine_filament_info = build_machine_filaments(print->get_extruder_filament_info(), extruder_ams_counts, ignore_ext_filament);
 
-    std::vector<std::string>   filament_types      = print_config.filament_type.values;
+    // The grouping code walks filament_ids and indexes filament_info by the same position.
-    std::vector<std::string>   filament_colours    = print_config.filament_colour.values;
+    std::vector<std::string> filament_ids = print_config.filament_ids.values;
-    std::vector<unsigned char> filament_is_support = print_config.filament_is_support.values;
+    if (filament_ids.size() > filament_nums)
-    std::vector<std::string>   filament_ids        = print_config.filament_ids.values;
+        filament_ids.resize(filament_nums);
 
     FGMode fg_mode = mode == FilamentMapMode::fmmAutoForMatch ? FGMode::MatchMode : FGMode::FlushMode;
     context.model_info.flush_matrix          = std::move(nozzle_flush_mtx);
@@ -1500,11 +1500,14 @@ static FilamentGroupContext build_filament_group_context(
     context.model_info.filament_ids          = filament_ids;
     context.model_info.unprintable_volumes   = unprintable_volumes;
 
-    for (size_t idx = 0; idx < filament_types.size(); ++idx) {
+    // Consumers index filament_info by filament id, so it must span the filament count: a partial
+    // or legacy config can leave any of these arrays short, and get_at clamps.
+    context.model_info.filament_info.reserve(filament_nums);
+    for (size_t idx = 0; idx < filament_nums; ++idx) {
         FilamentGroupUtils::FilamentInfo info;
-        info.color      = filament_colours[idx];
+        info.color      = print_config.filament_colour.get_at(idx);
-        info.type       = filament_types[idx];
+        info.type       = print_config.filament_type.get_at(idx);
-        info.is_support = filament_is_support[idx];
+        info.is_support = print_config.filament_is_support.get_at(idx);
         context.model_info.filament_info.emplace_back(std::move(info));
     }
 

src/libslic3r/GCode/WipeTower.cpp

@@ -1349,7 +1349,7 @@ public:
             // flavor it reaches understands, not the zero dwell the other flavors flush with.
             buffer += "M400\n";
         buffer += "M104";
-        if (target_extruder != -1)
+        if (target_extruder != -1 && target_extruder < int(m_physical_extruder_map.size()))
             buffer += (" T" + std::to_string(m_physical_extruder_map[target_extruder]));
         buffer += " S" + std::to_string(target_temp) + " N0"; // N0 means the gcode is generated by slicer
         if (!comment.empty()) buffer += " ;" + comment;
@@ -1361,7 +1361,7 @@ public:
     WipeTowerWriter &format_line_M109(int target_temp, int target_extruder, const std::string &comment = std::string())
     {
         std::string buffer = "M109";
-        if (target_extruder != -1)
+        if (target_extruder != -1 && target_extruder < int(m_physical_extruder_map.size()))
             buffer += (" T" + std::to_string(m_physical_extruder_map[target_extruder]));
         buffer += " S" + std::to_string(target_temp) + " N0"; // N0 means the gcode is generated by slicer
         if (!comment.empty()) buffer += " ;" + comment;
@@ -3309,7 +3309,7 @@ void WipeTower::get_wall_skip_points(const WipeTowerInfo &layer, int layer_id)
         if (!cur_block_depth.count(m_filpar[new_filament].category)) cur_block_depth[m_filpar[new_filament].category] = block->start_depth;
         process_depth = cur_block_depth[m_filpar[new_filament].category];
         if (is_need_ramming(new_filament, old_filament, layer_id)) {
-            if (m_filament_categories[new_filament] == m_filament_categories[old_filament])
+            if (get_filament_category(new_filament) == get_filament_category(old_filament))
                 process_depth += nozzle_change_depth;
             else {
                 if (!cur_block_depth.count(m_filpar[old_filament].category)) {
@@ -4783,7 +4783,7 @@ int WipeTower::get_wall_filament_for_all_layer()
     int filament_id    = -1;
     int filament_count = 0;
     for (auto iter = filament_counts.begin(); iter != filament_counts.end(); ++iter) {
-        if (m_filament_categories[iter->first] == selected_category && iter->second > filament_count) {
+        if (get_filament_category(iter->first) == selected_category && iter->second > filament_count) {
             filament_id    = iter->first;
             filament_count = iter->second;
         }

src/slic3r/GUI/PublishSettingsDialog.cpp

@@ -665,7 +665,7 @@ PublishSettingsDialog::PublishSettingsDialog(wxWindow* parent,
     };
     wxBoxSizer* links_sizer = new wxBoxSizer(wxVERTICAL);
     links_sizer->Add(make_link(_L("Publish 3MF Wiki"), "https://www.orcaslicer.com/wiki/publishing_3mf/publish_3mf.html"), 0, wxALIGN_LEFT);
-    links_sizer->Add(make_link(_L("Publish 3MF Video Guide"), "https://www.youtube.com/@OfficialOrcaSlicer/videos"), 0,
+    links_sizer->Add(make_link(_L("Publish 3MF Video Guide"), "https://www.youtube.com/watch?v=-xt1N29UIOg"), 0,
                      wxTOP | wxALIGN_LEFT, FromDIP(4));
 
     wxBoxSizer* footer = new wxBoxSizer(wxHORIZONTAL);

tests/libslic3r/test_toolordering_nozzle_group.cpp

@@ -163,6 +163,50 @@ TEST_CASE("H2C multi-nozzle: filaments get distinct nozzles on the 6-nozzle extr
     }
 }
 
+TEST_CASE("Grouping context spans the filament count with mis-sized config arrays", "[ToolOrdering][H2C]")
+{
+    // FilamentGroup indexes the grouping context's filament_info by filament id, so a short
+    // per-filament array must not shorten it: the reads run off the end.
+    DynamicPrintConfig config = DynamicPrintConfig::full_print_config();
+    // Single 6-nozzle extruder: opens the grouping engine without needing a BBL multi-extruder.
+    config.option<ConfigOptionFloats>("nozzle_diameter", true)->values = {0.4};
+    config.option<ConfigOptionIntsNullable>("extruder_max_nozzle_count", true)->values = {6};
+    config.option<ConfigOptionStrings>("extruder_nozzle_stats", true)->values = {"Standard#6"};
+
+    // Four filaments, with filament_type / filament_is_support left short on purpose.
+    config.option<ConfigOptionStrings>("filament_colour", true)->values = {"#FF0000", "#00FF00", "#0000FF", "#FFFF00"};
+    config.option<ConfigOptionStrings>("filament_type", true)->values = {"PLA"};
+    config.option<ConfigOptionBools>("filament_is_support", true)->values = {0};
+    config.option<ConfigOptionFloats>("filament_diameter", true)->values = {1.75, 1.75, 1.75, 1.75};
+    config.option<ConfigOptionInts>("filament_map", true)->values = {1, 1, 1, 1};
+    config.option<ConfigOptionFloats>("flush_volumes_matrix", true)->values = std::vector<double>(16, 140.);
+    config.option<ConfigOptionFloats>("flush_multiplier", true)->values = {1.};
+
+    Model model;
+    model.add_object("cube", "", make_cube(20, 20, 20))->add_instance();
+
+    Print print;
+    print.apply(model, config);
+    // apply() does not pad the per-filament arrays, so the mis-sizing survives into the engine.
+    REQUIRE(print.config().filament_type.values.size() < print.config().filament_colour.values.size());
+
+    std::vector<std::vector<unsigned int>> layer_filaments = {{0, 1}, {1, 2}, {2, 3}};
+
+    SECTION("short per-filament arrays still yield one entry per filament") {
+        auto result = ToolOrdering::get_recommended_filament_maps(layer_filaments, &print, FilamentMapMode::fmmAutoForFlush, {}, {});
+        REQUIRE(result.get_extruder_map(false).size() == 4);
+        for (int f = 0; f < 4; ++f)
+            REQUIRE(result.get_extruder_id(f) == 0);
+    }
+
+    SECTION("filament_ids longer than the filament count is truncated, not paired past the end") {
+        config.option<ConfigOptionStrings>("filament_ids", true)->values = {"a", "b", "c", "d", "e", "f"};
+        print.apply(model, config);
+        auto result = ToolOrdering::get_recommended_filament_maps(layer_filaments, &print, FilamentMapMode::fmmAutoForFlush, {}, {});
+        REQUIRE(result.get_extruder_map(false).size() == 4);
+    }
+}
+
 TEST_CASE("H2C dynamic selector: per-layer nozzle ids reach the g-code surface", "[ToolOrdering][H2C][Dynamic]")
 {
     // The per-layer regroup engine