The 3MF importers read XML entries into a single expat buffer whose size is
an int, while the archive extraction used the entry's 64-bit declared size.
The two could disagree for entries declaring more than INT_MAX bytes.
Reject such entries before allocating, and use one size for the buffer, the
extraction and the parse. This applies to the BBS importer, the PrusaSlicer
importer and the PrusaSlicer fingerprint probe. The load now fails with an
error instead.
* Reject 3MF Plate IDs Below 1 Instead of Indexing Before the Plate List
The plate importer copied each plater_id from model_settings.config into the
1-based plate list after checking only the upper bound, so plater_id="0"
wrote to plate_data_list[-1] and crashed on load. Both copy sites now reject
ids below 1 with the same "invalid plate index" error already used for ids
past the end.
* Drop Malformed 3MF Paint Data Instead of Reading Past the Bitstream
Painted facets are decoded from a bitstream a nibble at a time with no bound
check, so a truncated or corrupt paint string in a 3MF (for example split
codes with no children behind them) read past the end and crashed on load and
slice. A one- or two-side split naming side 3 also indexed past the triangle's
vertices.
Every nibble read now goes through a bounds-checked reader. Loading validates
each triangle's tree and drops a malformed one with a warning, so the stored
data, used extruder states and later decoding all agree. deserialize() also
unwinds and clears any triangle whose tree is incomplete or malformed, and
has_facets() stops at a truncated triangle. Valid streams decode unchanged.
* Sanitize Server-Supplied Download File Names
The URL downloader used the file name from the Content-Disposition header
as given, without the cleaning and unused-name search applied to the
URL-derived name.
Reduce the header name to a sanitized base name with the new
sanitize_file_basename helper, which splits on both path separators and
rejects names made only of dots and spaces. Run the result through the
same unused-name search as the URL-derived name, now shared in
find_unused_filename, and fall back to the URL-derived name when nothing
usable remains.
* Sanitize Download Names Before Choosing an Unused One
The unused-name search probed the name as given and sanitized the
result afterwards, so a name whose special characters are replaced
could be mapped onto a file that already exists.
Move the search into libslic3r as find_unused_filename, sanitize first
and probe the name that is actually written. The download marker path
is shared through download_marker_path. Restore the last tried name in
the error reported when no free name is found, and cover the search
with unit tests.
* Keep Downloads on an Unused Name Until They Complete
When the server supplied the name, the download marker stayed under the
URL-derived name, so the adopted name was not reserved against other
downloads. The final rename also replaced any file that took the name
while the download ran.
Move the marker to the adopted name before any data is written, and
check the name again right before the final rename, picking the next
free name if it is taken by then.
* Sanitize the File Name of Model Import Links
The model import took the file name from the link as given and only
avoided an existing file with a substring match on the folder listing.
Reduce the name to a sanitized base name, falling back to untitled.3mf,
choose the name with the shared unused-name search, and check it again
before the final rename.
* Handle Filesystem Errors When Finishing a Model Import Download
Choosing the final name and moving the downloaded project into place
could throw from inside the download callback. Any such error now removes
the temporary file and reports the existing import failure message.
* Non-crossing infill optimization
* test triangles
* test grid
* cleaning
* Align and clip rectilinear infill paths
Generate infill coverage in the pattern's local frame, rotate triangular patterns by layer, and clip centerlines to the surface vicinity. Start closed outlines outside the surface so clipping splits them cleanly.
* Update test_fill.cpp
* Update multiline-infill.md
---------
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
# Description
Extruder variants (Standard, High Flow, extra high flow) now work on any
printer. Any vendor profile can declare them, and a multi-variant
filament picks up the right variant on every printer. In the sidebar,
users can switch the printer variant and set the nozzle volume type of
each extruder on multi-extruder printers. This also fixes a later
filament printing at the first filament's temperature on a P1S or X1C
with a High Flow nozzle. The profile checks now reject variant arrays of
the wrong size and outdated variant strings. Every shipped vendor
profile passes them, and the orca-profiles skill documents the rules.
Slicing output changes only where the wrong variant was used before.
# Screenshots/Recordings/Graphs
<img width="393" height="218" alt="Screenshot 2026-09-28 at 11 28 07 PM"
src="https://github.com/user-attachments/assets/8bee4b0e-c38c-4039-8c11-096ace6fbad0"
/>
<img width="448" height="267" alt="Screenshot 2026-09-28 at 11 28 37 PM"
src="https://github.com/user-attachments/assets/e767cd97-a5d0-4728-b010-c8ea2bc94ca7"
/>
<img width="746" height="603" alt="Screenshot 2026-09-28 at 11 28 54 PM"
src="https://github.com/user-attachments/assets/23c8af3b-c679-46e5-9fd0-2e43df0449b3"
/>
https://github.com/user-attachments/assets/10d75d72-86a3-42e8-8a95-b1627bd58e91
## Tests
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# Description
This brings back the Bambu Lab profile sync with BambuStudio, reverted
from main, along with its bed-model offset fix. The synced printers and
filaments share their start and end G-code and dual-nozzle settings
through template files that Orca did not read, so those printers had no
machine G-code. Orca now loads these templates the same way BambuStudio
does, so every synced preset comes in complete. `profile_include_dump`,
a new developer tool, compares the result with BambuStudio's.
Other vendors' profiles are unaffected. Bambu Lab profiles move to
version 02.08.00.10, so installs that took the earlier sync update too.
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# Screenshots/Recordings/Graphs
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## Tests
Unit tests cover how template settings combine with inherited and preset
settings, loaded from JSON and from the preset cache. The profile
validator passes on every shipped vendor, and every Bambu Lab preset
gets the same template values in Orca as in BambuStudio.
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A scarf joint split the loop at exactly the scarf length, so the remainder
of the segment the split landed in became the first flat segment, often a
fraction of a millimetre. The seam insertion also leaves segments of a few
micrometres at both ends of the loop, which a scarf extrudes through where a
plain loop would start or stop. With junction deviation the planner treats
such short moves as tight corners, limited by the Z axis acceleration at the
end of the ramp, and slows to a third of the wall speed or nearly halts at
the seam.
Extend the ramp to the next vertex when the remainder would be shorter than
half a scarf step, capped at a millimetre, beyond which planners treat a move
as ordinary; the scarf only grows, never shrinks. Drop the vertex next to the
seam point at either end when that segment is shorter than an eighth of a
common line width, so the loop still starts and ends at the seam; a trimmed
path loses its arc fitting and prints as line segments. Clamp the scarf
length to the trimmed loop so a scarf covering a whole loop still ends at
full flow. The descending pass reuses the same path, so both wedges stay
consistent, and a flat part that would collapse to a single point is dropped.
G-code generation collects errors raised per object, such as an empty
first layer, into one SlicingErrors exception whose own message is just
"Errors". The CLI's generic handler printed that word and recorded the
generic slicing error text, so a headless caller had nothing to act on.
Let Print render the per-object messages with each object's name, and have
the CLI catch SlicingErrors ahead of the generic handler, print that text
and record it as the result's error string. The exit code is unchanged. A
unit test lifts a cube off the bed and checks the message names the object.
# Description
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A Python printer agent plugin could take the host down, and one of its
operations could never report its result. This PR fixes both in
`PrinterAgentPluginCapabilityTrampoline.hpp`.
## Changes
### A faulty printer agent no longer throws into the GUI
`IPrinterAgent` reports failure through return values, and none of its
callers catch. A Python `raise`, a missing override or a wrongly typed
return from a printer agent plugin therefore escaped the trampoline as a
C++ exception.
Every trampoline operation now catches, logs `Printer agent plugin
'<key>': <operation> failed: <error>`, and answers with what
`NetworkAgent` returns when no printer agent is set. `BBLPrinterAgent`
returns the same values when the Bambu plug-in is unavailable:
- `-1` for every `int` status code
- `false` for `start_discovery` and `fetch_filament_info`
- `""` for `get_user_selected_machine`
- an empty `AgentInfo` for `get_agent_info` (registration already
rejects an empty agent ID)
- `FilamentSyncMode::none` for `get_filament_sync_mode`
`ORCA_PY_AGENT_OVERRIDE(ret, name, ...)` derives the fallback from the
return type through `printer_agent_failure<ret>()`, so the call sites
carry no fallback values of their own.
An exception is the safety net for plugin bugs, not an error channel. A
plugin reports an expected failure by returning a code, as the Bambu
plug-in does. A raise is logged as a failure and collapses to the
generic `-1`, so the GUI shows the generic message instead of the
specific one (`-18` cancelled, `-4020` FTP upload failed, …).
### `bind_detect` results now reach the host
`detect` is an out-parameter (`detectResult&`). pybind11 casts a
reference argument to an override with a copy, so a plugin that filled
in `detect` wrote to a throwaway object and the host always saw an empty
`detectResult`. It is now passed so that Python edits the caller's
struct. Plugins see the same `DetectResult` argument as before.
## TODO
- Expose the `BAMBU_NETWORK_*` return codes to Python (the
`orca.printer_agent` binding and the generated stub from
`scripts/generate_orca_python_stubs.py`). Plugins can already return
them, but only as hard-coded numbers.
# Screenshots/Recordings/Graphs
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## Tests
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- New `tests/slic3rutils/test_plugin_printer_agent.cpp`: an agent whose
operations raise, one that omits them, and one that returns the wrong
type all answer like a missing agent, and the interpreter stays usable.
A working agent's answers reach the host unchanged, including
`request_bind_ticket`'s out-param and the fields a plugin writes into
`bind_detect`'s `detect`.
- The `bind_detect` check failed before the fix (`"" == "192.168.0.2"`)
and passes after.
- `slic3rutils` passes under `ctest` (144/144); full Release build clean
on Linux.
- End to end on Linux with a test plugin whose chosen operations raise
(`start_discovery`, `get_filament_sync_mode`, `disconnect_printer`):
selecting the plugin's agent in the printer preset and switching back
logged each raise as a `Printer agent plugin '…': <operation> failed`
line, and the app kept running and closed cleanly (exit 0). Without the
guard, the first raise (`start_discovery`, on selecting the agent) ended
the app with `Uncaught exception` and SIGABRT (exit 134); that run used
a build whose printer-agent files are identical to `main`.
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pybind11 copies a reference argument to an override, so a Python
printer agent that filled in detect wrote to a throwaway object and the
host always saw an empty detectResult. Pass it as a pointer so Python
edits the caller's struct.
orca.host.ui.create_dock_panel(html, title, width, height, on_message,
on_close, dock) hosts plugin HTML in a pane of the Plater's dock manager,
next to the sidebar, and returns a UiDockPanel handle
(post/show/hide/close/is_open). The arguments follow create_window(). The
panel uses the window.orca bridge of plugin windows, restores its position
and size from the saved window layout, hides with the Plater off the Prepare
and Preview tabs when floating, and is closed with its plugin; plugin panes
are removed in MainFrame::shutdown().
The web view hosting moves out of PluginPage into a shared WebPanel base:
bootstrap page and swap to the plugin HTML, theme, element-default and
bridge scripts, window.orca message parsing, delivery to the page, and live
re-theming, also re-applied on every load after the swap. Pages tabs and
docked panels both derive from it. Pages tabs now re-theme in place on a
theme change instead of being reloaded, and a window.orca call a host does
not support is logged.
What the hosts share no longer lives in one of them: the bootstrap page, the
base URL and the plugin-window bridge move to Widgets/WebHosting, used by
WebDialog and WebPanel alike. The Plater restores plugin panes with a new
saved-layout parser, GUI/AuiPaneLayout, kept in its own small header so
slic3rutils can test it without pulling in the Plater.
The web hosting classes carry no plugin name, so other hosts can reuse them:
PluginWebDialog becomes WebDialog (its bootstrap page moves to
resources/web/dialog/WebDialog), and destroy_for_plugin(),
load_plugin_content() and plugin_defaults_user_script() become
destroy_silently(), load_page_html() and element_defaults_user_script().
Includes a sample plugin (sandboxes/orca_dock_panel_plugin_any.py) and
binding and layout-helper tests in slic3rutils.
IPrinterAgent callers do not catch, so a Python raise, a missing
override or a wrongly typed return from a printer agent plugin escaped
into the GUI. Each trampoline operation now logs the failure and
answers with NetworkAgent's no-agent value: -1 for status codes, the
empty value otherwise.
# Description
A plate using one filament no longer reserves or draws a prime tower in
the plater just because multiple filament slots are configured. The
shared footprint estimate gated "no tower" on the purge volume being
zero, but on non-Bambu printers with the shipped defaults that volume
comes from the SEMM flush matrix, which reads every configured slot and
stays nonzero even when only one filament is used — so the preview
showed a tower the print could never contain. The estimate now decides
from the filament count alone, with wrapping detection and smooth
timelapse staying the only reasons a single-filament plate keeps a
tower, matching `Print::has_wipe_tower()`. The gate also moved above the
flush-volume scan so the lone-filament path no longer pays for it.
No change to slicing output — toolpath generation already omitted the
tower for a single used filament; this removes the phantom preview,
placement reservation, and validation footprint.
# Screenshots/Recordings/Graphs
Before the fix:
https://github.com/user-attachments/assets/c5b0ea61-127d-408e-bafe-f1f76c58b996
After the fix:
https://github.com/user-attachments/assets/ac6632b3-5d44-4013-aca3-73f6cfd1139c
## Tests
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Added a shipped-defaults single-filament case to
`tests/libslic3r/test_wipe_tower_estimate.cpp`: it estimates a 5.04
mm-deep tower before the fix and zero depth after. `[WipeTowerEstimate]`
and the fff_print `[WipeTower]` suites pass.
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The no-tower case was gated on there being no purge volume, but the SEMM flush matrix reads every configured slot and is nonzero even when only one filament is used, so the plater preview drew a tower the print would never contain.
* Toolchange Cyclic Order
* Apply cyclic order to first layer
* Unit test
* Copilot fixes
---------
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
* ci: build Windows with build_win.bat and drop the old scripts
The deps and slicer jobs called build_release_vs.bat; they now call
build_win.bat. --deps-dir and --build-dir name the build/build-arm64
directories the cache keys and later steps already use, and the
script's own VsDevCmd call replaces the Enter-VsDevShell blocks.
With both stages configured each way into the same directory, the deps
superbuild is byte-identical and the slicer build files are
byte-identical apart from CMakeCache.txt recording how DEP_BUILD_DIR
was set.
Two changes beyond the script swap:
- The compiler is the clang-cl bundled with Visual Studio, the script's
default. The old script's bare "clang-cl" resolved to the LLVM on the
runner image's PATH, 20.1.8 on x64 and 22.1.8 on arm64; both arches
now build with the 22.1.3 VS 18.9 ships. Cached dependencies are only
rebuilt when deps/ changes, so they stay on the LLVM they were built
with; the arm64 leg already links deps built with Clang 19 into a
Clang 22 slicer.
- The deps job no longer zips the dependencies afterwards. The zip was
never uploaded and was not in the cached path.
A failed cmake --build now fails the job. The old script returned 0, so
the arm64 failure fixed in #15719 was reported as success and the
half-built dependencies were saved to the cache.
build_release.bat, build_release_vs.bat and build_release_vs2022.bat are
removed; nothing referenced them any more.
* ci: run Build all when the Windows build script changes; tests doc builds the deps
The push filter of build_all.yml never listed a build script, and CI
now depends on build_win.bat, so it and its test suite join the list
the pull_request filter already has.
tests/AGENTS.md told Windows to run build_win.bat --run-tests, which
only implies -s and stops at the dependency check on a clean checkout.
The old build_release_vs.bat tests built the dependencies first, so
the line now says -ds --run-tests.
* Run every profile maintenance job from one tool
orca_id_tool.py becomes orca_profile_tool.py, and orca_extra_profile_check.py
and orca_filament_lib.py fold into it as subcommands: check, generate-id, fix,
trim, update-index and update-snapshot. The three scripts already overlapped --
the checker imported half of its rules from the id tool, which in turn kept a
copy-pasted set of output helpers to avoid the resulting import cycle -- while
disagreeing on how a vendor is enumerated, how a JSON file is read and what the
exit code means. One file settles all three.
check, normalize, trim and update-index reproduce their predecessors exactly; normalize and
update-index were diffed byte-for-byte against the old scripts over a copy of
the whole tree. Deliberate changes: the compatible-printers check no longer
switches itself off when --check-materials is passed, an error exits 1 rather
than -1, update-index honours --profile-type and reports a profile it cannot
place instead of dropping it from the index, fix and update-index gained
--dry-run, trim keeps an unindexed file some surviving profile still inherits
from, and vendors are enumerated as directories with an index -- which is why
blacklist.json, a data file that an unscoped index rebuild once wrote four empty
list sections into, loses them here and will not collect them again. The dead
rename_filament_system() helper is gone.
The suite under scripts/tests now covers the maintenance commands too, and CI
runs it; nothing there ran in CI before. No shipped profile data changes apart
from those four keys.
* update vendor index files with "python3 ./scripts/orca_profile_tool.py update-index" and "python3 ./scripts/orca_profile_tool.py normalize"
* CLI: --ground-face-* / --lay-flat / --center-on-bed orientation primitives
Adds the CLI counterparts to the GUI's lay-flat / face-pick gizmos.
Scripted / CI / AI pipelines can now set orientation without rendering
a wxWidgets frame; today the only way is a GUI round-trip.
New CLI actions (all operate in the mesh-local frame so they compose
with prior --rotate-* / --orient flags):
--ground-largest-face 1 Auto-detect the largest planar-face
or --lay-flat 1 cluster (area-weighted), rotate so its
normal points -Z. Covers "this part has
one obvious flat side" cases.
--ground-face-normal NX,NY,NZ Pick the face whose mesh-local
normal best matches the given
vector; ground it. e.g.
`--ground-face-normal 1,0,0`
stands a part on its +X side.
--ground-face-point X,Y,Z Find the triangle containing the
given mesh-local point; ground its
face. Disambiguates when several
faces share a normal (largest
containing triangle wins).
--center-on-bed 1 Translate so the XY bounding-box
centroid lands at the bed center
(derived from printable_area).
New file `src/slic3r/Utils/MeshOrient.{hpp,cpp}`:
- collect_triangles_object / compute_face_clusters — quantize
per-triangle normals (0.001, ~0.06°) and area-weighted-average
within clusters. Same clustering logic used by lay-flat.
- apply_ground_rotation — same math as Selection::flattening_rotate
in the GUI (Selection.cpp:1432): world-space quaternion from the
transformed normal to -Z, applied as offset * new_rot * old_no_offset
on every instance of every object, then a per-instance Z-lift so the
grounded face lands at exactly 0 (avoids "No layers were detected"
from FP-error z≈-1e-9).
- ground_face_point uses a top-N cluster search + point-in-triangle
test in local space; largest-area triangle wins on ambiguity.
Rationale: without these, any CLI pipeline that needs a specific
face on the bed must either encode custom rotation math per part or
break out of the pipeline into the GUI. Both are bad for
reproducibility. The --ground-face-* triple + the largest-face
auto-mode cover essentially every orientation intent expressible
in a slicing wizard.
Scope:
- `src/slic3r/Utils/MeshOrient.{hpp,cpp}` — new, ~420 lines
- `src/slic3r/CMakeLists.txt` — 2-line registration
- `src/libslic3r/PrintConfig.cpp` — 5 new CLIMiscConfigDef entries
- `src/OrcaSlicer.cpp` — 58-line handler block + 1 include
No behaviour change when the flags are absent.
(cherry picked from commit c45a9795e1)
* CLI grounding: choose among the Lay on Face planes, per object
Addresses review:
- Move the geometry of GLGizmoFlatten::update_planes() into
libslic3r/LayOnFace and use it from the gizmo and the CLI, so the
--ground-* options pick convex-hull faces per object and instance,
with part transformations (--rotate-x/y) applied.
- Drop --center-on-bed, the --lay-flat alias and MeshOrient; make
--ground-largest-face a coBool.
- Parse --ground-face-normal and --ground-face-point strictly. A point
that only some objects contain grounds those and leaves the others.
- Fold in --inspect-mesh from #14603, reporting the same planes.
- Tests in tests/libslic3r/test_lay_on_face.cpp: bounding boxes before
and after, rotate then ground, two objects, and a ribbed part whose
parallel inner faces outsum its base.
* CLI --inspect-mesh, --ground-face-*: reject missing input and empty values
- Without an input file or --load-assemble-list, --inspect-mesh printed
nothing and exited 0. Reject it up front with CLI_INVALID_PARAMS.
- An explicit empty --ground-face-normal or --ground-face-point was
silently ignored. Only options given on the command line reach the
transforms loop, so an empty value now fails the strict parse like any
other malformed value.
HanifKoh