mirror of
https://github.com/OrcaSlicer/OrcaSlicer.git
synced 2026-09-17 14:02:35 +00:00
Print unsupported walls last (#15411)
This commit is contained in:
@@ -454,6 +454,10 @@ class ExtrusionLoop : public ExtrusionEntity
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{
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public:
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ExtrusionPaths paths;
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// ORCA: Set on a loop extruded entirely in mid air and out of reach of the layer below: it has
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// nothing to lean on until this layer is bridged, so the G-code writer holds it back until the
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// infill is down. See defer_unsupported_loops() in PerimeterGenerator.cpp.
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bool print_after_infill = false;
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ExtrusionLoop(ExtrusionLoopRole role = elrDefault) : m_loop_role(role) {}
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ExtrusionLoop(const ExtrusionPaths &paths, ExtrusionLoopRole role = elrDefault) : paths(paths), m_loop_role(role) {}
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+21
-1
@@ -6603,6 +6603,8 @@ LayerResult GCode::process_layer(
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}
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// Then print infill
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gcode += this->extrude_infill(print, by_region_specific, false);
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// Then the walls left hanging in mid air, now that the infill can anchor them
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gcode += this->extrude_perimeters(print, by_region_specific, first_layer, false, true);
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// Then print perimeters of regions that has is_infill_first == true
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gcode += this->extrude_perimeters(print, by_region_specific, first_layer, true);
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}
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@@ -6898,6 +6900,7 @@ LayerResult GCode::process_layer(
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has_insert_timelapse_gcode = true;
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}
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gcode += this->extrude_infill(print, by_region_specific, false);
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gcode += this->extrude_perimeters(print, by_region_specific, first_layer, false, true);
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gcode += this->extrude_perimeters(print, by_region_specific, first_layer, true);
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// ironing
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gcode += this->extrude_infill(print, by_region_specific, true);
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@@ -7638,7 +7641,7 @@ std::string GCode::extrude_path(const ExtrusionPath& path, const std::string& de
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}
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// Extrude perimeters: Decide where to put seams (hide or align seams).
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std::string GCode::extrude_perimeters(const Print &print, const std::vector<ObjectByExtruder::Island::Region> &by_region, bool is_first_layer, bool is_infill_first)
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std::string GCode::extrude_perimeters(const Print &print, const std::vector<ObjectByExtruder::Island::Region> &by_region, bool is_first_layer, bool is_infill_first, bool unsupported_loops_only)
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{
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std::string gcode;
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for (const ObjectByExtruder::Island::Region ®ion : by_region)
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@@ -7657,7 +7660,24 @@ std::string GCode::extrude_perimeters(const Print &print, const std::vector<Obje
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m_config.wipe_inward_distance.value > 0. &&
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scale_(FILAMENT_CONFIG(wipe_distance)) > SCALED_EPSILON)
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wipe_support.emplace();
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// ORCA: loops flagged as extruded in mid air, out of reach of the layer below, are held back
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// for a second pass after the infill that anchors them. Infill already precedes infill first walls.
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const bool defer_unsupported = !is_infill_first;
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auto waits_for_infill = [](const ExtrusionEntity *ee) {
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return ee->is_loop() && static_cast<const ExtrusionLoop *>(ee)->print_after_infill;
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};
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// The deferred pass runs after the infill, so the loops the first pass emitted are
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// already down and belong in the prefix an inward wipe may land on.
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if (wipe_support && defer_unsupported && unsupported_loops_only)
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for (const ExtrusionEntity* ee : region.perimeters)
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if (!waits_for_infill(ee))
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wipe_support->append(*ee);
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for (const ExtrusionEntity* ee : region.perimeters) {
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if (defer_unsupported && waits_for_infill(ee) != unsupported_loops_only)
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continue;
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gcode += this->extrude_entity(*ee, "perimeter", -1., region.perimeters,
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wipe_support ? &*wipe_support : nullptr);
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if (wipe_support)
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@@ -534,7 +534,7 @@ private:
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// For sequential print, the instance of the object to be printing has to be defined.
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const size_t single_object_instance_idx);
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std::string extrude_perimeters(const Print& print, const std::vector<ObjectByExtruder::Island::Region>& by_region, bool is_first_layer, bool is_infill_first);
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std::string extrude_perimeters(const Print& print, const std::vector<ObjectByExtruder::Island::Region>& by_region, bool is_first_layer, bool is_infill_first, bool unsupported_loops_only = false);
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std::string extrude_infill(const Print& print, const std::vector<ObjectByExtruder::Island::Region>& by_region, bool ironing);
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std::string extrude_support(const ExtrusionEntityCollection& support_fills, const ExtrusionRole support_extrusion_role);
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@@ -153,6 +153,7 @@ bool Layer::is_perimeter_compatible(const Print& print, const PrintRegion& a, co
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&& config.gap_infill_speed.get_at(print.get_extruder_id(config.outer_wall_filament_id)) == other_config.gap_infill_speed.get_at(print.get_extruder_id(config.outer_wall_filament_id))
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&& config.filter_out_gap_fill.value == other_config.filter_out_gap_fill.value
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&& config.detect_overhang_wall == other_config.detect_overhang_wall
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&& config.unsupported_wall_last == other_config.unsupported_wall_last
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&& config.overhang_reverse == other_config.overhang_reverse
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&& config.overhang_reverse_threshold == other_config.overhang_reverse_threshold
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&& config.wall_direction == other_config.wall_direction
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@@ -550,6 +550,7 @@ static ExtrusionEntityCollection traverse_extrusions(const PerimeterGenerator& p
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if (!paths.empty()) {
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if (extrusion->is_closed) {
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ExtrusionLoop extrusion_loop(std::move(paths), pg_extrusion.is_contour ? elrDefault : elrHole);
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extrusion_loop.inset_idx = extrusion->inset_idx;
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if ((perimeter_generator.config->wall_direction == WallDirection::CounterClockwise) ==
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(pg_extrusion.is_contour || pg_extrusions.size() == 2))
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extrusion_loop.make_counter_clockwise();
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@@ -1318,6 +1319,73 @@ static void reorient_perimeters(ExtrusionEntityCollection &entities, bool steep_
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}
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}
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// A loop made of nothing but overhang paths lies entirely off the lower layer.
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static bool is_unsupported_loop(const ExtrusionEntity *entity)
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{
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if (!entity->is_loop())
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return false;
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const ExtrusionPaths &paths = static_cast<const ExtrusionLoop *>(entity)->paths;
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return !paths.empty() && std::all_of(paths.begin(), paths.end(),
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[](const ExtrusionPath &path) { return path.role() == erOverhangPerimeter; });
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}
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// ORCA: A wall loop with nothing under it has nothing to lean on, so whatever the configured wall
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// sequence it is extruded after the loops that anchor it, innermost first. A loop that runs alongside
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// an anchored one belongs to the same wall stack and keeps its place ahead of the infill, which needs
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// it as an anchor; one that touches nothing has only that infill to rest on, so it is flagged for the
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// G-code writer to hold it back until the infill is down.
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static void defer_unsupported_loops(const PerimeterGenerator &perimeter_generator, ExtrusionEntityCollection &entities)
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{
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if (!perimeter_generator.config->unsupported_wall_last)
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return;
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ExtrusionEntitiesPtr &src = entities.entities;
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auto first_deferred = std::stable_partition(src.begin(), src.end(),
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[](const ExtrusionEntity *entity) { return !is_unsupported_loop(entity); });
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if (first_deferred == src.end())
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return;
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std::stable_sort(first_deferred, src.end(),
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[](const ExtrusionEntity *lhs, const ExtrusionEntity *rhs) { return lhs->inset_idx > rhs->inset_idx; });
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auto collect_lines = [](const ExtrusionEntity *entity, Lines &out) {
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Polylines polylines;
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entity->collect_polylines(polylines);
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append(out, to_lines(polylines));
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};
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Lines anchored;
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for (auto it = src.begin(); it != first_deferred; ++it)
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collect_lines(*it, anchored);
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std::vector<ExtrusionLoop *> unattached;
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for (auto it = first_deferred; it != src.end(); ++it)
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unattached.emplace_back(static_cast<ExtrusionLoop *>(*it));
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// A loop leaning on a loop that is itself anchored is anchored as well, so spread outwards from
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// the anchored loops until no unsupported loop is left touching what was reached.
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const double touch_distance = 1.5 * std::max(perimeter_generator.ext_perimeter_flow.scaled_spacing(),
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perimeter_generator.perimeter_flow.scaled_spacing());
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while (!anchored.empty()) {
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AABBTreeLines::LinesDistancer<Line> distancer{std::move(anchored)};
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anchored.clear();
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for (ExtrusionLoop *&loop : unattached) {
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if (loop == nullptr)
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continue;
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const Points points = loop->as_polyline().points;
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if (std::any_of(points.begin(), points.end(),
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[&distancer, touch_distance](const Point &point) { return distancer.distance_from_lines<false>(point) < touch_distance; })) {
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collect_lines(loop, anchored);
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loop = nullptr;
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}
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}
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}
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for (ExtrusionLoop *loop : unattached)
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if (loop != nullptr)
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loop->print_after_infill = true;
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}
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void PerimeterGenerator::process_classic()
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{
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group_region_by_fuzzify(*this);
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@@ -1804,6 +1872,8 @@ void PerimeterGenerator::process_classic()
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}
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}
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defer_unsupported_loops(*this, entities);
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// append perimeters for this slice as a collection
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if (! entities.empty())
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this->loops->append(entities);
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@@ -2742,6 +2812,7 @@ void PerimeterGenerator::process_arachne()
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reorient_perimeters(extrusion_coll, steep_overhang_contour, steep_overhang_hole,
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this->config->overhang_reverse_internal_only);
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}
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defer_unsupported_loops(*this, extrusion_coll);
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this->loops->append(extrusion_coll);
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}
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@@ -1058,6 +1058,7 @@ static std::vector<std::string> s_Preset_print_options{
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"reduce_crossing_wall",
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"detect_thin_wall",
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"detect_overhang_wall",
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"unsupported_wall_last",
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"overhang_reverse",
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"overhang_reverse_threshold",
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"overhang_reverse_internal_only",
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@@ -5547,6 +5547,16 @@ void PrintConfigDef::init_fff_params()
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def->mode = comAdvanced;
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def->set_default_value(new ConfigOptionBool(true));
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def = this->add("unsupported_wall_last", coBool);
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def->label = L("Print unsupported walls last");
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def->category = L("Quality");
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def->tooltip = L("Wall loops that lie entirely in mid air are printed once something can hold them:\n"
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"they are extruded after the other walls of their island, innermost first, whatever the wall order is.\n"
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"A loop that only the bridges of this layer can anchor waits until those bridges are printed, while a loop running "
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"alongside a supported wall keeps its place before the infill, which needs it as an anchor.");
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def->mode = comAdvanced;
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def->set_default_value(new ConfigOptionBool(false));
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def = this->add("outer_wall_filament_id", coInt);
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def->gui_type = ConfigOptionDef::GUIType::i_enum_open;
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def->label = L("Outer walls");
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@@ -1353,6 +1353,7 @@ PRINT_CONFIG_CLASS_DEFINE(
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((ConfigOptionFloatsNullable, filament_ironing_speed))
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// Detect bridging perimeters
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((ConfigOptionBool, detect_overhang_wall))
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((ConfigOptionBool, unsupported_wall_last))
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((ConfigOptionInt, outer_wall_filament_id))
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((ConfigOptionInt, inner_wall_filament_id))
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((ConfigOptionFloatOrPercent, inner_wall_line_width))
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@@ -1501,6 +1501,7 @@ bool PrintObject::invalidate_state_by_config_options(
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|| opt_key == "fuzzy_skin_octaves"
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|| opt_key == "fuzzy_skin_persistence"
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|| opt_key == "detect_overhang_wall"
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|| opt_key == "unsupported_wall_last"
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|| opt_key == "overhang_reverse"
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|| opt_key == "overhang_reverse_internal_only"
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|| opt_key == "overhang_reverse_threshold"
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@@ -1134,6 +1134,7 @@ void ConfigManipulation::toggle_print_fff_options(DynamicPrintConfig *config, in
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bool has_detect_overhang_wall = config->opt_bool("detect_overhang_wall");
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bool has_overhang_reverse = config->opt_bool("overhang_reverse");
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bool allow_overhang_reverse = !has_spiral_vase;
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toggle_line("unsupported_wall_last", has_detect_overhang_wall);
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toggle_line("overhang_reverse", allow_overhang_reverse);
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toggle_line("overhang_reverse_internal_only", allow_overhang_reverse && has_overhang_reverse);
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bool has_overhang_reverse_internal_only = config->opt_bool("overhang_reverse_internal_only");
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@@ -2794,6 +2794,7 @@ void TabPrint::build()
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optgroup = page->new_optgroup(L("Overhangs"), L"param_overhang");
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optgroup->append_single_option_line("detect_overhang_wall", "quality_settings_overhangs#detect-overhang-wall");
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optgroup->append_single_option_line("unsupported_wall_last", "quality_settings_overhangs#unsupported-wall-last");
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optgroup->append_single_option_line("make_overhang_printable", "quality_settings_overhangs#make-overhang-printable");
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optgroup->append_single_option_line("make_overhang_printable_angle", "quality_settings_overhangs#maximum-angle");
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optgroup->append_single_option_line("make_overhang_printable_hole_size", "quality_settings_overhangs#hole-area");
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@@ -4,9 +4,14 @@
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#include "libslic3r/ExtrusionEntityCollection.hpp"
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#include "libslic3r/Layer.hpp"
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#include "libslic3r/Print.hpp"
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#include "libslic3r/GCodeReader.hpp"
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#include "libslic3r/Model.hpp"
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#include "libslic3r/TriangleMesh.hpp"
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#include <algorithm>
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#include <cmath>
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#include <limits>
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#include <string>
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#include <vector>
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#include "test_helpers.hpp"
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@@ -255,3 +260,238 @@ TEST_CASE("Only one wall on the first layer needs a bottom shell", "[Perimeters]
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// No bottom shell: the option is inert, down to the same walls an unchecked box gives.
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CHECK_THAT(one_wall_no_shell, Catch::Matchers::WithinAbs(plain_no_shell, 1.0));
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}
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namespace {
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// The layer that closes the cavity of box_over_cavity(), the first one printed over air.
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const double cavity_ceiling_z = 6.2;
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// A cone standing on its tip, flaring by 5mm of radius per mm of height: at a layer height of 0.2 every
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// wall of a layer lands a full millimetre outside the one below, entirely off the layer below but right
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// alongside the walls printed with it.
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TriangleMesh flared_cone()
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{
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TriangleMesh cone = make_cone(20., 4.);
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cone.mirror(Z);
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cone.translate(0., 0., 4.);
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return cone;
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}
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// A 30mm box holding a 20mm cavity from z=2 to z=6, with a 4mm hole punched down through the ceiling
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// of that cavity. The layer at cavity_ceiling_z bridges the cavity, and the walls of the hole sit in
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// the middle of that bridge, 15mm clear of anything the layer below supports.
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Print &box_over_cavity(Print &print, Model &model, const DynamicPrintConfig &config)
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{
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ModelObject *object = model.add_object();
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object->name = "box_over_cavity.stl";
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object->add_volume(make_cube(30., 30., 8.), ModelVolumeType::MODEL_PART, false);
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TriangleMesh cavity = make_cube(20., 20., 4.);
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cavity.translate(5.f, 5.f, 2.f);
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object->add_volume(std::move(cavity), ModelVolumeType::NEGATIVE_VOLUME, false);
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TriangleMesh hole = make_cube(4., 4., 6.);
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hole.translate(13.f, 13.f, 5.f);
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object->add_volume(std::move(hole), ModelVolumeType::NEGATIVE_VOLUME, false);
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object->add_instance();
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object->ensure_on_bed();
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print.auto_assign_extruders(object);
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print.apply(model, config);
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print.validate();
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print.set_status_silent();
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return print;
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}
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// Every setting the assertions below depend on, so none of them rests on a default.
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DynamicPrintConfig unsupported_walls_config(const char *wall_generator, bool unsupported_wall_last)
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{
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DynamicPrintConfig config = DynamicPrintConfig::full_print_config();
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config.set_deserialize_strict({
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{ "wall_generator", wall_generator },
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{ "layer_height", 0.2 },
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{ "initial_layer_print_height", 0.2 },
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{ "wall_loops", 3 },
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{ "detect_overhang_wall", true },
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// Outer wall first, so an unsupported loop only ends up last if the feature puts it there.
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{ "wall_sequence", "outer wall/inner wall" },
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{ "is_infill_first", false },
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{ "sparse_infill_density", "15%" },
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{ "unsupported_wall_last", unsupported_wall_last },
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{ "gcode_comments", true },
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});
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return config;
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}
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// A loop extruded entirely in mid air: every one of its paths is an overhang.
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bool unsupported_loop(const ExtrusionEntity *entity)
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{
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if (! entity->is_loop())
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return false;
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const ExtrusionPaths &paths = static_cast<const ExtrusionLoop *>(entity)->paths;
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return ! paths.empty() && std::all_of(paths.begin(), paths.end(),
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[](const ExtrusionPath &path) { return path.role() == erOverhangPerimeter; });
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}
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// The loops of every wall island of the print, island by island, in extrusion order.
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std::vector<std::vector<const ExtrusionLoop*>> wall_islands(const Print &print)
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{
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std::vector<std::vector<const ExtrusionLoop*>> islands;
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for (const Layer *layer : print.objects().front()->layers())
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for (const LayerRegion *region : layer->regions())
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for (const ExtrusionEntity *island : region->perimeters.entities) {
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std::vector<const ExtrusionLoop*> loops;
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for (const ExtrusionEntity *entity : static_cast<const ExtrusionEntityCollection*>(island)->entities)
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if (entity->is_loop())
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loops.push_back(static_cast<const ExtrusionLoop*>(entity));
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islands.push_back(std::move(loops));
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}
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return islands;
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}
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// Islands where a loop that is anchored is extruded after one that is not.
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int islands_with_a_supported_loop_last(const Print &print)
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{
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int count = 0;
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for (const std::vector<const ExtrusionLoop*> &loops : wall_islands(print)) {
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bool seen_unsupported = false;
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for (const ExtrusionLoop *loop : loops) {
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if (unsupported_loop(loop))
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seen_unsupported = true;
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else if (seen_unsupported) {
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++ count;
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break;
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}
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}
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}
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return count;
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}
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|
||||
// The unsupported loops of the print, and those of them held back for the infill.
|
||||
std::vector<const ExtrusionLoop*> unsupported_loops(const Print &print, double print_z = -1.)
|
||||
{
|
||||
std::vector<const ExtrusionLoop*> loops;
|
||||
for (const Layer *layer : print.objects().front()->layers()) {
|
||||
if (print_z >= 0. && std::abs(layer->print_z - print_z) > EPSILON)
|
||||
continue;
|
||||
for (const LayerRegion *region : layer->regions())
|
||||
for (const ExtrusionEntity *island : region->perimeters.entities)
|
||||
for (const ExtrusionEntity *entity : static_cast<const ExtrusionEntityCollection*>(island)->entities)
|
||||
if (unsupported_loop(entity))
|
||||
loops.push_back(static_cast<const ExtrusionLoop*>(entity));
|
||||
}
|
||||
return loops;
|
||||
}
|
||||
|
||||
int loops_held_back_for_infill(const std::vector<const ExtrusionLoop*> &loops)
|
||||
{
|
||||
return int(std::count_if(loops.begin(), loops.end(), [](const ExtrusionLoop *loop) { return loop->print_after_infill; }));
|
||||
}
|
||||
|
||||
// The G-code emitted at `print_z`, so the order of one layer can be read on its own.
|
||||
std::string layer_gcode(const std::string &gcode, double print_z)
|
||||
{
|
||||
std::string out;
|
||||
GCodeReader reader;
|
||||
reader.parse_buffer(gcode, [&out, print_z](GCodeReader &self, const GCodeReader::GCodeLine &line) {
|
||||
if (std::abs(self.z() - print_z) < EPSILON)
|
||||
out += line.raw() + "\n";
|
||||
});
|
||||
return out;
|
||||
}
|
||||
|
||||
} // namespace
|
||||
|
||||
// Whatever the wall order asks for, a loop with nothing under it cannot be extruded before the loops it
|
||||
// leans on. The flared cone gives every layer an outer wall that lands completely off the one below, and
|
||||
// the outer wall first sequence would otherwise put it down before any of them.
|
||||
TEST_CASE("Unsupported wall loops are extruded after the walls that anchor them", "[Perimeters]")
|
||||
{
|
||||
const char *wall_generator = GENERATE("classic", "arachne");
|
||||
CAPTURE(wall_generator);
|
||||
|
||||
auto slice_cone = [wall_generator](bool unsupported_wall_last, Print &print) {
|
||||
init_and_process_print({ flared_cone() }, print, unsupported_walls_config(wall_generator, unsupported_wall_last));
|
||||
REQUIRE_FALSE(print.objects().empty());
|
||||
};
|
||||
|
||||
Print on;
|
||||
slice_cone(true, on);
|
||||
// Without unsupported loops to reorder the rest of the test would pass on an empty print.
|
||||
REQUIRE(unsupported_loops(on).size() > 0);
|
||||
CHECK(islands_with_a_supported_loop_last(on) == 0);
|
||||
|
||||
SECTION("the held back loops run innermost first") {
|
||||
for (const std::vector<const ExtrusionLoop*> &loops : wall_islands(on)) {
|
||||
int previous_inset = std::numeric_limits<int>::max();
|
||||
for (const ExtrusionLoop *loop : loops)
|
||||
if (unsupported_loop(loop)) {
|
||||
CHECK(loop->inset_idx <= previous_inset);
|
||||
previous_inset = loop->inset_idx;
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
SECTION("switched off, the configured wall order is left alone") {
|
||||
Print off;
|
||||
slice_cone(false, off);
|
||||
REQUIRE(unsupported_loops(off).size() == unsupported_loops(on).size());
|
||||
// Outer wall first puts the unsupported outer wall ahead of the walls behind it.
|
||||
CHECK(islands_with_a_supported_loop_last(off) > 0);
|
||||
}
|
||||
}
|
||||
|
||||
// A loop the walls cannot reach is a different case: only the bridges of its own layer will ever hold it,
|
||||
// so it has to wait for them - while a loop that runs alongside a wall keeps its place, because the
|
||||
// bridges anchor on it instead.
|
||||
TEST_CASE("A wall loop out of reach of the layer below waits for the infill", "[Perimeters]")
|
||||
{
|
||||
const char *wall_generator = GENERATE("classic", "arachne");
|
||||
CAPTURE(wall_generator);
|
||||
|
||||
Print print;
|
||||
Model model;
|
||||
box_over_cavity(print, model, unsupported_walls_config(wall_generator, true));
|
||||
print.process();
|
||||
|
||||
const std::vector<const ExtrusionLoop*> hole_loops = unsupported_loops(print, cavity_ceiling_z);
|
||||
REQUIRE(hole_loops.size() > 0);
|
||||
CHECK(loops_held_back_for_infill(hole_loops) == int(hole_loops.size()));
|
||||
|
||||
SECTION("a loop alongside a supported wall is not held back") {
|
||||
Print cone;
|
||||
init_and_process_print({ flared_cone() }, cone, unsupported_walls_config(wall_generator, true));
|
||||
const std::vector<const ExtrusionLoop*> loops = unsupported_loops(cone);
|
||||
REQUIRE(loops.size() > 0);
|
||||
CHECK(loops_held_back_for_infill(loops) == 0);
|
||||
}
|
||||
|
||||
SECTION("switched off, no loop is held back") {
|
||||
Print off;
|
||||
Model off_model;
|
||||
box_over_cavity(off, off_model, unsupported_walls_config(wall_generator, false));
|
||||
off.process();
|
||||
const std::vector<const ExtrusionLoop*> loops = unsupported_loops(off, cavity_ceiling_z);
|
||||
REQUIRE(loops.size() == hole_loops.size());
|
||||
CHECK(loops_held_back_for_infill(loops) == 0);
|
||||
}
|
||||
}
|
||||
|
||||
// The held back loops reach the G-code in a second pass, after the infill of their layer: on the layer
|
||||
// that closes the cavity the walls of the hole are extruded once the bridge is down, so the layer emits
|
||||
// perimeters, then infill, then the perimeters that were waiting for it.
|
||||
TEST_CASE("Loops waiting for the infill are extruded after it", "[Perimeters]")
|
||||
{
|
||||
const char *wall_generator = GENERATE("classic", "arachne");
|
||||
CAPTURE(wall_generator);
|
||||
|
||||
auto ceiling_roles = [wall_generator](bool unsupported_wall_last) {
|
||||
Print print;
|
||||
Model model;
|
||||
box_over_cavity(print, model, unsupported_walls_config(wall_generator, unsupported_wall_last));
|
||||
const std::string layer = layer_gcode(gcode(print), cavity_ceiling_z);
|
||||
REQUIRE_FALSE(layer.empty());
|
||||
return role_sequence(layer, { "perimeter", "infill" });
|
||||
};
|
||||
|
||||
CHECK(ceiling_roles(true) == std::vector<std::string>{ "perimeter", "infill", "perimeter" });
|
||||
CHECK(ceiling_roles(false) == std::vector<std::string>{ "perimeter", "infill" });
|
||||
}
|
||||
|
||||
Reference in New Issue
Block a user