The slicing frame of a belt object started at its lowest vertex, but the
belt under the leading end of an overhang lies below that, by the
overhang's length times the tilt's shear. Every support generator works
in layers at z >= 0, so none of them could reach it: normal supports
stopped at the object's own lowest layer, and the two tree generators
each carried a stack of hacks to extend themselves below it (a post-hoc
copy of the lowest base area in TreeSupport, "virtual belt raft layers"
in TreeSupport3D/TreeModelVolumes), sized from the pre-rotation bbox
and capped at global z = 0, which is only right for the trailing half
of the belt.
Start the frame at the lowest belt-floor point under the footprint
instead, less a 10 mm margin along the belt for the base of a support
column (BeltSliceStrategy::apply_preslice_transforms and
BeltTransformPipeline::compute_belt_height_and_floor agree on it). The
layers between it and the first vertex come out empty, which belt
slicing already tolerates, and the generators need no extension at all:
- normal supports: the generator anchors its layer grid at the frame
origin, so run it in the object frame and shift the global belt Z
offset onto the result afterwards, as organic supports already did.
With the offset on the object layers a top contact at negative z
turned the intermediate-layer count negative and the generator
allocated layers until the kernel killed it (any overhang in the
leading half of the belt). Drop the first-layer flange expansion on a
belt: the first support layer is the leading tip of the support, not
a flange, and inflating it put lines in the air ahead of the belt.
- classic tree: a node now keeps dropping until its whole circle is in
the belt, so the branch tapers to a tip on the belt instead of
stopping, a radius above it, when its centre crosses.
- organic: the belt is no longer a support blocker. A blocker is a
collision, and a branch descending onto one slides off it, down the
tilted belt and ahead of the part; the belt is where branches end,
which the per-layer m_belt_floor clipping already does.
The belt brim is generated after the parallel support step instead of
inside it: belt_brim_obstacles() reads every object's layers and support
layers, which another object's support step rebuilds (and, now, shifts)
at the same time. This is the race behind the Windows arm64 segfault
in "Belt brim of each object precedes its perimeters on its own
filament".
Also: the belt tilt axis moves to Developer mode as its own row (a
shared line is shown by its first option's mode), first_layer_plane
band thickness, belt_support_floor_mode, belt_preslice_global and
gcode_back_transform are retired and presumed on, the gravity arrow is
a plain line along the up direction, and the "Show raw G-code (belt
only)" preview toggle is gone.
Regression test: "Belt supports reach the belt under a leading
overhang" slices a cube with a fin whose underside is parallel to the
layers, 20 mm ahead of the cube and up to 41 mm of slicing Z above the
belt, for normal, organic and classic tree supports, and checks that
the lowest support layer sits on the belt beneath its own lines.
Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
* Remove Unused Project Includes and Forward-Declare Where a Type Is Only Referenced
Generated with include-what-you-use and applied conservatively. Only OrcaSlicer's own headers, the ones under src/ and tests/, are removed or forward-declared; standard-library and third-party includes are left alone. An include is removed only when both the Release and the Debug configuration leave it unused, never from inside a conditional block, and never from a file with platform-specific blocks, which only gain includes. Files whose only use of a header sits behind a feature or debug macro (libvgcode's OpenGL ES and marker code, the ARACHNE/TESTS_EXPORT_SVGS debug output) keep their includes.
clonable_ptr.hpp gains #pragma once; it had no include guard and was only safe while Config.hpp was its sole includer.
* Remove Unused Project Includes From Files With Platform-Specific Code
A Linux include-what-you-use run cannot see the code inside _WIN32, __APPLE__ or __linux__ blocks, so its verdict is only taken where nothing the removed header declares, directly or through what it includes, is named inside those blocks. Removals also have to hold in both the Release and Debug configuration and never touch a line inside a conditional block.
* Restore the libslic3r Precompiled Header and Direct Includes Lost in the Platform Pass
The platform-file pass treated pchheader.hpp as an ordinary header and
emptied it, and left GUI_Preview.hpp and 14 other files relying on
headers they no longer reached directly.
* Restore MainFrame.hpp in ParamsDialog.cpp for the Windows-Only Reparent Call
* Include Headers That Files Reached Through Ones the Cleanup Removed
* Drop Includes Duplicated by the Cleanup or by Main's Own Additions
* Leave PreciseSeam.cpp as Main Has It After the Precise Seam Rework
Brings belt-printer up to main 4b4a261787. Resolutions:
- G-code header (#15897, #15915): main moved the header, config and
thumbnail block later in _do_export; write_belt_header() moves with it,
still after the thumbnails and outside the BTT_TFT gate.
- _extrude: first-layer acceleration keeps the per-path first-layer plane
test with main's cached nozzle index (#16028); main's set_speed out-param
form (#16108) everywhere else.
- GCodeWriter (#16108): the arc-to-polyline fallback for machine mappings
that cannot express G2/G3 now runs in the out-param extrude_arc_to_xy,
which is the overload GCode calls, and appends to the caller's string.
- GCodeProcessorResult: the belt fields join main's forwarding assign.
- Clipper2 (#15969): belt arrange helpers take Slic3r::Point; the tree
support join types lose their ClipperLib qualifier.
- CLI arrange (#15837): belt printers still reserve no wipe tower.
- Wipe tower options (#15841): the two new sparse-layer toggles are hidden
for belt printers like the rest of the tower options.
- Keyboard shortcuts (#15706): main's registry replaces the old key switch;
the belt view toggle is re-registered in the next commit.
- Print::process: the belt purge-plan undo runs before main's SliceStarted
event.
- scripts/filament_id_snapshot.json: deleted on main (a77209af8f).
- Includes and appended tests: union of both sides.
* Add Missing Includes Across src/libslic3r
Every libslic3r source and header now directly includes the headers declaring what it uses, rather than relying on the precompiled header or transitive includes. Generated with clang-tidy misc-include-cleaner, with libslic3r headers spelled libslic3r/... so they resolve outside the library's private include paths. MultiMaterialSegmentation.hpp, Support/SupportParameters.hpp and Format/STEP.hpp are made self-contained by hand.
* Make the libslic3r Headers Compile on Their Own
Each now includes, or forward-declares, what it uses instead of relying on what its includers happened to include first. Left out: I18N.hpp, which errors on purpose when included from GUI code, and VoxelizeCSGMesh.hpp and SLA/bicubic.h, which nothing includes and which no longer compile at all.
* Add the Includes Missing From the Hand-Fixed libslic3r Headers
clang-tidy would not edit these headers while they failed to compile on their own, so the first pass skipped them. With the headers now self-contained, a second pass adds the rest.
* Keep Windows Setup Ahead of the Added libslic3r Includes
Print.cpp and Thread.cpp open with a _WIN32 block that has to come first; without the precompiled header, Print.cpp otherwise reaches windows.h through OCCT with NONLS defined and boost/regex fails. OpenVDBUtils.cpp and SLA/SupportTreeBuilder.cpp had includes inside #ifndef NOMINMAX, which libslic3r defines on Windows, so those were skipped there. .clang-tidy also ignores the MSVC STL and UCRT internals, Boost.Multiprecision's fwd.hpp and CPython's Windows include directory.
* Re-Add libslic3r Includes After the Clipper2 2.0.1 Migration
Rebasing onto main took main's version of the files the Clipper2 migration rewrote, so their added includes are restored here, along with includes for main's new code. Clipper2's individual headers are now ignored by clang-tidy: they only build the Z variant through clipper2_z.hpp, which defines USINGZ first, so including clipper.core.h and the like directly broke ClipperZUtils.cpp.
The three support generators each computed lh * tan(tilt), which overflows
coord_t at 90 degrees and flips sign beyond it (belt sync can write up to
180). One helper now returns the tilt slope with the tilt capped at 89 degrees.
Merge origin/main (00429da739) into belt-printer.
Conflicts resolved:
- src/CMakeLists.txt: keep both wxInspector workarounds.
- GCodeProcessor.cpp: keep the belt compare_pos / z_for_height lines.
- PrintObjectSlice.cpp: the belt bbox-Z guard also covers main's
printable_region_ids bookkeeping.
- TreeSupport.cpp: the belt-floor check runs before main's PendingNode
queueing.
- Tab.hpp: keep the belt fields, drop the removed upload description
fields.
- tests/libslic3r/CMakeLists.txt: keep both test files.
Also included:
- eSUN PLA belt presets declare their own filament_id (OFkrxQC4) and
scripts/filament_id_snapshot.json is regenerated, as main's filament_id
check requires.
- Custom.json version bumped to 02.04.00.05 so the belt entries reach
existing installs.
- Fix the ambiguous WithinRel call in the belt apron width test, which
otherwise breaks the fff_print build.
* build: enable /Zc:lambda for MSVC
MSVC keeps its legacy lambda processor under /std:c++17, which rejects
reading a constexpr constant inside a lambda that does not capture it
(C3493). No other compiler requires that capture, and clang reports it as
an unused one, so the two cannot both be satisfied without the flag.
/Zc:lambda selects the conforming lambda parser that clang and GCC
already use. It is implied by /std:c++20 and /permissive-, so it is only
needed while we are on C++17. clang-cl is conforming already and does not
take the flag.
It requires VS2019 16.8, so build_release_vs.bat now says 16.8+.
* build: clear 237 unused lambda capture warnings
236 captures across 81 files, 142 of them `this`. Removing an unused
capture changes no behavior; clang does not report a capture whose type
has a non-trivial destructor, so nothing held only to extend an object's
lifetime is in this set.
Nine of them are the second half of the warning, "is not required to be
captured for this use", where the capture is a const or constexpr value
the body does read. Those depend on the /Zc:lambda change in the previous
commit. One of them, in FillRectilinear.cpp, had been worked around with
an #ifndef __APPLE__ guard around the capture list, which is now gone.
GUI_ObjectTableSettings.cpp captured its reset button only to read it
inside #ifdef __WXOSX_MAC__. That branch now takes the button from the
event it is already handling.
* build: fail configure on MSVC older than 19.28 instead of dropping /Zc:lambda
cl.exe answers an unrecognized /Zc: sub-option with warning D9002 and keeps
going, so on VS2019 before 16.8 the flag is silently ignored and the build
instead dies with C3493 in FillRectilinear.cpp, nowhere near the cause.
* fix: delete three locals that are now unused
Their only remaining use was the lambda capture this branch removed. The
Clang builds set -Wno-unused-variable, so the build never flagged them.
---------
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
A belt printer slices in a rotated frame, so the belt surface is a tilted
plane rather than the Z=0 bed plane. Each slicing layer touches the belt
only along a narrow strip at its leading edge - about 0.2mm at 45 degrees -
so a part's first layer is really a first line, with almost no contact patch
to hold it down while the belt drags it forward. Brim was hard-disabled on
belt printers, leaving no remedy at all.
Generate the brim on the belt plane instead. The object's belt footprint is
the union over layers of each slice clipped to that layer's contact band; the
brim is offset from it in a "flattened" frame where the shear axis is
stretched by 1/cos(tilt), so ordinary Clipper offsets measure true on-belt
distance. It is emitted as cross-belt lines, one per layer band, anchored to
a fixed fraction of the band so every line shares a nozzle-to-belt clearance
and therefore comes out the same width; flow is matched to the resulting band
pitch, keeping the sheet uniform and gap-free.
Three new controls, all belt-only:
* Leading brim length - extends the brim ahead of the part along the belt,
on every downhill-facing edge of its contact area. This apron necessarily
prints BELOW the object's first layer, since layer 0 is the part's leading
contact, so it needs brim-only bands of its own.
* Extra brim width - widens the brim sideways across the belt only.
* Brim type "Leading edge only" - brim at the part's first belt contact and
nothing after it. Appended last in BrimType so no existing value shifts;
degrades to an outer brim off belt printers, with a warning.
The apron bands are lightweight records rather than a Layer subclass, so no
fabricated Layer::id() can leak into initial-layer temperature selection, the
spiral vase probe, cooling or gradual interpolation. They are generated in
posSupportMaterial because their print_z values must exist before ToolOrdering
is built at psWipeTower, and they are emitted from a short dedicated branch in
process_layer that runs before any layer pointer is dereferenced.
The footprint is closed before offsetting outwards: a belt contact patch is
often a broken-up strip, and the merged offset rings of two islands closer
than 2 x brim_width would otherwise fill the space between them - space that
lies under the part.
Also fixes a pre-existing bug where PrintObject::get_first_layer_bbox()
overwrote a valid bbox with an unassigned one on any belt printer with a brim
configured, because has_brim() was true while make_brim() returned early.
Belt brim is refused alongside the prime tower and spiral vase, and requires
one instance per PrintObject - translating an instance along the belt axis
changes its physical belt-floor Z. Untilted belt printers are unchanged: they
still get no brim, since the plate brim is emitted out of skirt_brim_groups(),
which _make_skirt() never builds for a belt printer.
Brings the belt-printer work up to date with 591 upstream commits.
Conflict resolutions (12 files, 42 hunks):
- GCode.cpp: adopted upstream's per-filament/per-nozzle config refactor
(get_filament_config_index, NOZZLE_CONFIG), the extracted
generate_timelapse_gcode + farthest-point timelapse, and the
ConfigOptionFloatsNullable calibration options. Re-applied the belt
hooks on top: init_belt_writer / axis remap / FirstLayerPlane setup,
on_set_origin, the belt-corrected calib_z for the volumetric speed
tower, and path_on_first_layer (belt's per-path first-layer test) in
place of upstream's layer-index on_first_layer() in the acceleration,
jerk and overhang-detection paths. Swept upstream's new m_writer.
uses to m_writer-> since belt holds the writer by unique_ptr.
- interpolate_value_across_layers: kept upstream's banded stepping and
belt's object-Z-span ratio; dropped upstream's duplicate ratio decl.
- Plater.cpp: took upstream's guarded add_model(...) early-returns and
the VFA vfa_layer_height plumbing; kept the belt temp-tower path,
_calib_apply_belt_mode and belt_calib_flip_ringing_tower. Dropped the
VFA "cut upper" block, superseded upstream by model scaling.
- Brim.cpp: upstream's ObjectInstanceID-keyed brimAreaMap, keeping the
belt early-return.
- 3DScene.cpp: kept both the belt build-plate tilt up_direction and
upstream's per-extruder printable-height shading.
- GCodeViewer.cpp: kept upstream's dim-previous-layers setup and belt's
exemption from the same-result early return.
- TreeSupport.cpp: upstream's >= 0 roof-layer fix inside belt's
belt-floor branch.
- calib.cpp / GCode.hpp / GCodeWriter.{cpp,hpp} / Print.hpp: upstream's
additions adapted to belt's pointer-held writer and helpers.
- Custom.json: kept profile version 02.04.00.03 (belt) over upstream's
02.04.00.01; both bumped from 02.04.00.00.
Building this tree needs the wxInspector dependency, which upstream
added in the interim (python3 and wxWidgets 3.3.2 were already present
in the shared deps prefix).
* fix tree support brim
* treesupport3d part 1: more diagnostic logging. (todo once things are fixed: remove this / gate it properly)
* make area under Z=0 in rotated slice pipeline not solid
* fix solid Z=0 layer for belt printers
* fix renderer
* clean up logging
* final review pass
* Fix support interface semantics and gap handling
Fix zero-gap interface detection and gap initialization for supports and raft.
Ensures correct top/bottom contact semantics and avoids relying on default zero gaps.
* Additional fixes and robustness improvements
Fix incorrect coupling between top and bottom support interface spacing and density, ensuring bottom interfaces use their own parameters for smoothing and toolpath generation.
Restore correct bottom interface generation for organic (tree) supports when a non-zero bottom Z gap is used, and preserve contacts even when base polygons are empty.
Improve robustness of organic support slicing by fixing layer index drift and guarding against degenerate polygon boolean operations.
* Typo and semantics fix
differnt_support_interface_filament -> different_support_interface_filament
soluble -> zero_top_z_gap
* Fix non organic tree bottom support interface generation
Slim tree bottom interface layer numbers were capped by the object's layer number beneath it.
Fixed by refactoring the generation algorithm.
* Fix non organic tree interlaced support generation
Deterministic local interlaced support layers generation for non-organic tree support
* Enable support interface multimaterial for non organic tree
Enables mixed-material support interface behavior for non organic tree support type.
* Fix tree support interface layer counts and contact handling
- Correct non‑organic tree top interface layer budgeting so gaps don’t consume a layer (N stays N).
- Remove the extra roof interface pass that was duplicating the 2nd layer.
- Organic tree: use only the lowest contact footprint and avoid extra bottom‑contact extrusion so interface count matches the user setting.
* Bugfixes (a lot)
Many, many bugs fixed, majority edge-case but still not playing by the rule.
Some of them:
- on multilevel base, on very small level variations the support was capped to the topmost level height
- non-organic tree had gaps for supports in a multilevel base situiation
- independent support layer height had issues with support interfaces (base support beneath bottom interface, top contact layer sometimes missing)
- organic tree had issues with small variation multi-level base
- organic tree support with zero top Z distance could overlap support-material and interface-material paths when separate materials were used
- many, many others (I lost track of them)
* Add Rectilinear Support for Normal support type. Fix issue #9508.
* Remove duplicate the rotation logic, use raft_interface_angle function.
---------
Co-authored-by: SoftFever <softfeverever@gmail.com>
Port Z Anti-Aliasing from BambuStudio-ZAA (https://github.com/adob/BambuStudio-ZAA)
to OrcaSlicer. ZAA eliminates stair-stepping on curved and sloped top surfaces
by raycasting each extrusion point against the original 3D mesh and micro-adjusting
Z height to follow the actual surface geometry.
Key changes:
- Add ContourZ.cpp raycasting algorithm (~330 lines)
- Extend geometry with 3D support (Point3, Line3, Polyline3, MultiPoint3)
- Template arc fitting for 2D/3D compatibility
- Change ExtrusionPath::polyline from Polyline to Polyline3
- Add 5 ZAA config options (zaa_enabled, zaa_min_z, etc.)
- Add posContouring pipeline step in PrintObject
- Update GCode writer for 3D coordinate output
- Add ZAA settings UI in Print Settings > Quality
- Add docs/ZAA.md with usage and implementation details
ZAA is opt-in and disabled by default. When disabled, the slicing pipeline
is unchanged.
* Generate support interface iron extrusion
* Always ironing last
* Add options
* Move ironing speed to speed tab
* Don't iron places that are covered by upper support layers
* Disable support interface spacing settings when support ironing is enabled
* Update text
1. speedup organic tree support by using parallel for intersection of bed area
jira: STUDIO-8451
2. add extra wall for hybrid tree support's tall branches
3. disable circle fitting for tree support. This feature produces inconsistent
circles for tree supports.
4. expose the option tree_support_branch_diameter_angle. Tree supports'
strength can be improved by increasing this value.
Change-Id: If3688ca895df98a77f6ca538077daf8fe94e53f1
(cherry picked from commit 7697eb3dc8f87204d28e6be9adaf55dfcdadbc74)
* A *lot* of import fixes for flatpak
Aside, thank you @hadess for the majority of these fixes. You are the
base point for a lot of issues fixed during the creation of this
flatpak.
* Use slic3r::load_string_file
Boost 1.84 removed `boost::fs::load_string_file` so use the func located
in Utils.hpp
* Organic supports: Added check for variable layer height, with which
Organic supports are not compatible.
Fixes prusa3d/PrusaSlicer#9528 and similar.
Check the object max Z against build volume Z in Print::validate().
Cherry-picked from prusa3d/PrusaSlicer@5b94971
* Fix crash with default tree support
* Show "support_critical_regions_only" only when using auto normal tree supports (#2195)
* Fix organic tree check
---------
Co-authored-by: Vojtech Bubnik <bubnikv@gmail.com>
* Initial port of organic tree support from PrusaSlicer
* Port missing Organic support parameters from PrusaSlicer
* Update parameter naming
* Reorganize the `raft_first_layer_expansion` and `raft_first_layer_density` parameters as they are not only used by rafts
* Reset support style only in simple mode
* Sync latest update from PrusaSlicer & copyrights
* Fix organic tree support crash with invalid parameters
---------
Co-authored-by: Vojtech Bubnik <bubnikv@gmail.com>