Six issues found by reviewing the previous commit against belt-printer, two of
them release-blocking.
Data race (high). Print::process() runs generate_support_material() for all
objects in a tbb::parallel_for, and make_belt_brim() runs at its tail, but
belt_brim_obstacles() read every OTHER object's support_layers() - which a
concurrent task may be inside clear_support_layers() deleting. That is a
use-after-free, and even when it survives, the obstacle set depends on which
object finishes first. Only this object's own supports are consulted now; they
are complete at that point. Foreign objects still contribute their slices,
which are finished and immutable before the support phase.
Apron bands dropped (high), two separate causes. An apron band prints below
its own object's first layer, but another object can already be printing at
that print_z, in which case process_layer() takes the ordinary path and never
emitted the band - the emission is now shared by both paths. Separately, a
band whose print_z matched a support layer of the SAME object was overwritten
in the print-wide merge, which keeps one record per object per z and could not
detect the collision because LayerToPrint::layer() is null for a band. The
per-object pairing loop is now a three-way merge over object, support and apron
streams, so each object contributes at most one record per z.
Multi-instance was far too strict (medium). It refused belt brim for every
multi-instance object, killing plain brim width and inner brim too, and only
warned when a leading length was set. Only movement ALONG the belt changes an
instance's belt-floor Z, so copies side by side ACROSS the belt share one set of
bands perfectly well; belt_brim_instances_compatible() now tests just that, and
the warning fires whenever the brim is actually suppressed.
Apron layer bookkeeping (medium). Apron layers count toward m_layer_count and
advance m_layer_index, but emitted no Z/height tags, left m_last_layer_z,
m_max_layer_z and m_last_height stale - so the first object layer computed its
height against a pre-apron Z - and skipped before_layer_change_gcode and
layer_change_gcode entirely. All of that now matches the ordinary path.
Obstacle cost (low). belt_brim_obstacles() ran a full-plate union per band.
A bounding-box pre-filter drops non-overlapping objects before materialising any
polygon, and the union is skipped for trivial inputs.
Deliberately unchanged: every apron band still reports cooling layer_id 0.
CoolingBuffer uses it for the initial_layer_fan_speed override and the
close_fan_the_first_x_layers gate, and every band lies on the belt plane itself,
so it is all first-layer material by the only definition that means anything on
a belt. Numbering the bands would ramp the fan up while still printing on the
belt. Now documented at the assignment rather than left implicit.
A belt printer slices in a rotated frame, so the belt surface is a tilted
plane rather than the Z=0 bed plane. Each slicing layer touches the belt
only along a narrow strip at its leading edge - about 0.2mm at 45 degrees -
so a part's first layer is really a first line, with almost no contact patch
to hold it down while the belt drags it forward. Brim was hard-disabled on
belt printers, leaving no remedy at all.
Generate the brim on the belt plane instead. The object's belt footprint is
the union over layers of each slice clipped to that layer's contact band; the
brim is offset from it in a "flattened" frame where the shear axis is
stretched by 1/cos(tilt), so ordinary Clipper offsets measure true on-belt
distance. It is emitted as cross-belt lines, one per layer band, anchored to
a fixed fraction of the band so every line shares a nozzle-to-belt clearance
and therefore comes out the same width; flow is matched to the resulting band
pitch, keeping the sheet uniform and gap-free.
Three new controls, all belt-only:
* Leading brim length - extends the brim ahead of the part along the belt,
on every downhill-facing edge of its contact area. This apron necessarily
prints BELOW the object's first layer, since layer 0 is the part's leading
contact, so it needs brim-only bands of its own.
* Extra brim width - widens the brim sideways across the belt only.
* Brim type "Leading edge only" - brim at the part's first belt contact and
nothing after it. Appended last in BrimType so no existing value shifts;
degrades to an outer brim off belt printers, with a warning.
The apron bands are lightweight records rather than a Layer subclass, so no
fabricated Layer::id() can leak into initial-layer temperature selection, the
spiral vase probe, cooling or gradual interpolation. They are generated in
posSupportMaterial because their print_z values must exist before ToolOrdering
is built at psWipeTower, and they are emitted from a short dedicated branch in
process_layer that runs before any layer pointer is dereferenced.
The footprint is closed before offsetting outwards: a belt contact patch is
often a broken-up strip, and the merged offset rings of two islands closer
than 2 x brim_width would otherwise fill the space between them - space that
lies under the part.
Also fixes a pre-existing bug where PrintObject::get_first_layer_bbox()
overwrote a valid bbox with an unassigned one on any belt printer with a brim
configured, because has_brim() was true while make_brim() returned early.
Belt brim is refused alongside the prime tower and spiral vase, and requires
one instance per PrintObject - translating an instance along the belt axis
changes its physical belt-floor Z. Untilted belt printers are unchanged: they
still get no brim, since the plate brim is emitted out of skirt_brim_groups(),
which _make_skirt() never builds for a belt printer.
* fix: initialize Print::m_isBBLPrinter
Built outside the GUI/CLI (headless tests, embedded use) the member was read
uninitialized: is_BBL_printer()/wipe_tower_type() feed it into ToolOrdering,
which then non-deterministically dropped per-feature filament assignments.
Default it to false, the value the GUI and CLI already assign for non-Bambu
printers.
* docs(test): add the fff_print testing contract
tests/fff_print/README.md codifies how the suite is organized: one file per
subsystem (each owning both in-memory and emitted-G-code assertions), flat
behavioral test names with a single [Subsystem] tag, a robust-tests guide,
the shared helpers, and an add-a-test checklist. Linked from tests/CLAUDE.md.
* test(fff_print): reorganize the suite to the contract and add coverage
Bring every subsystem into one file per the README: rename the test_data
harness to test_helpers; consolidate skirt/brim; split multi-filament and
cooling into their own files; disperse the test_printgcode grab-bag and the
end-to-end smoke scenario into focused tests; fold test_gcode into
test_gcodewriter. Standardize names and tags, align cube tests on the cube()
helper, and de-qualify the flagship files.
New coverage: multi-filament per-feature and per-object routing; a skirt/brim
behavior matrix (the #14333 rework, including brim ears, with regression
coverage for #14319 and #14366); resolved extrusion-width and config
comments; custom-G-code placeholders; fan control and speed-marker
consumption.
Re-enable three slice tests previously tagged [NotWorking]: the clipper
"Coordinate outside allowed range" error that disabled them was specific to a
past CI runner environment and no longer reproduces.
* test(fff_print): tag arm64-flaky skirt/brim tests NotWorking
Four skirt/brim slice tests intermittently throw ClipperLib's "Coordinate
outside allowed range" on the macOS and Windows arm64 CI toolchains (an FP
divergence, not a slicing bug; see PR #14207). Linux x86_64 and aarch64 are
unaffected. Tag them [NotWorking] so ctest -LE NotWorking skips them.
* test(fff_print): re-enable the arm64 skirt/brim tests
These were tagged [NotWorking] as a stopgap when myfork's daily-driver build
combined them with the cross-platform CI on a base that predated upstream's
m_origin fix (99dea01cc3). With upstream merged in, Print::m_origin is
initialized and the "Coordinate outside allowed range" throw is gone, so the
tests pass on macOS/Windows arm64. Drop the tags.
PR #13712 fixed the uninitialized Print::m_origin (commit 99dea01cc3, "Fix coord
out-of-range exception caused by m_origin memory not initialized to 0") that made
headless slice() intermittently throw ClipperLib's "Coordinate outside allowed
range". With that root cause fixed, the three tests disabled for it pass again,
so drop their [NotWorking] tags.
* Disable fff_print tests that fail only in CI
Skirt height is honored, Scenario: Skirt and brim generation, and
Scenario: PrintGCode basic functionality slice geometry that makes clipper's
coordinate range check throw "Coordinate outside allowed range" in the Linux
CI environment, while the same tests pass in local builds. Tag them
[NotWorking] so the Unit Tests job (ctest -LE NotWorking) excludes them until
the underlying slicing issue is fixed in a follow-up PR.
* Trigger Build all workflow on tests/** changes
The push and pull_request path filters did not include tests/**, so a
test-only change never started the build and the Unit Tests job never ran.
Add tests/** to both filters so changes to the test suite are built and
exercised by CI.
* Fix null-deref and arranger bugs that gate headless slicing tests
export_gcode dereferenced a null result out-param, enum serialization
dereferenced a null keys_map, and get_arrange_polys left bed_idx unseeded so
the arranger dropped items. All only affect the headless test/CLI path.
* Fix the headless test harness and add G-code test helpers
Use the real arranger, fix temp-file handling with an RAII guard, and add
layers_with_role / max_z for inspecting sliced G-code.
* Re-enable the Model construction test
* Re-enable SupportMaterial tests and add an enforced-support test
* Re-enable and extend PrintObject layer-height and perimeter tests
* Re-enable Print skirt, brim, and solid-surface tests
* Re-enable and extend PrintGCode tests
Un-hide the basic scenario (dead-key fixes, reframes, trimmed trivia) and add
initial-layer-height, sequential-order, and null-result export tests.
* Re-enable and reframe the skirt/brim tests
Detect skirt/brim by G-code role comment instead of a sentinel speed, and
resolve the previously-unfinished skirt-enclosure test.
* Replace the stale lift()/unlift() test with a z_hop test
* Delete the stub and broken Flow tests
* Get libslic3r tests closer to passing
I can't get geometry tests to do anything useful. I've added extra
output, but it hasn't helped me figure out why they don't work
yet. That's also probably the last broken 3mf test doesn't work.
The config tests were mostly broken because of config name changes.
The placeholder_parser tests have some things that may-or-may-not
still apply to Orca.
* Vendor a 3.x version of Catch2
Everything is surely broken at this point.
* Allow building tests separately from Orca with build_linux.sh
* Remove unnecessary log message screwing up ctest
Same solution as Prusaslicer
* Make 2 TriangleMesh methods const
Since they can be.
* Move method comment to the header where it belongsc
* Add indirectly-included header directly
Transform3d IIRC
* libslic3r tests converted to Catch2 v3
Still has 3 failing tests, but builds and runs.
* Disable 2D convex hull test and comment what I've learned
Not sure the best way to solve this yet.
* Add diff compare method for DynamicConfig
Help the unit test report errors better.
* Perl no longer used, remove comment line
* Clang-format Config.?pp
So difficult to work with ATM
* Remove cpp17 unit tests
Who gives a shit
* Don't need explicit "example" test
We have lots of tests to serve as examples.
* Leave breadcrumb to enable sla_print tests
* Fix serialization of DynamicConfig
Add comments to test, because these code paths might not be even used
anymore.
* Update run_unit_tests to run all the tests
By the time I'm done with the PR all tests will either excluded by
default or passing, so just do all.
* Update how-to-test now that build_linux.sh builds tests separately
* Update cmake regenerate instructions
Read this online; hopefully works.
* Enable slic3rutils test with Catch2 v3
* Port libnest2d and fff_print to Catch2 v3
They build. Many failing.
* Add slightly more info to Objects not fit on bed exception
* Disable failing fff_print tests from running
They're mostly failing for "objects don't fit on bed" for an
infinite-sized bed. Given infinite bed is probably only used in tests,
it probably was incidentally broken long ago.
* Must checkout tests directory in GH Actions
So we get the test data
* Missed a failing fff_print test
* Disable (most/all) broken libnest2d tests
Trying all, not checking yet though
* Fix Polygon convex/concave detection tests
Document the implementation too. Reorganize the tests to be cleaner.
* Update the test script to run tests in parallel
* Get sla_print tests to build
Probably not passing
* Don't cause full project rebuild when updating test CMakeLists.txts
* Revert "Clang-format Config.?pp"
This reverts commit 771e4c0ad2.
---------
Co-authored-by: SoftFever <softfeverever@gmail.com>