Commit Graph
3545 Commits
Author SHA1 Message Date
Matias Alejandro Yocca abf76490e4 feature: Add granular print time placeholders for days, hours, minutes, and seconds (#13063) 2026-09-21 10:40:08 +08:00
Drew WingfieldandSoftFever 6e4be42a04 UltiMaker S5 Profile + Local API Support (#14062)
* Add Ultimaker S5 Profile - WIP

* Add Ultimaker physical printer base

* Ultimaker API WIP for base update.

* Fix undefined reference error.

* Add UMS5 profile, add placeholders for testAuth stuff.

* Fix non-const func definitions, make func names align with style guide.

* Localization stuff? IDK if this does anything or is required.

* Add cover image

* Auth code cleanup, add UI button for auth cred generation, implement various auth checks and tests.

* Fix auth stuff

* Clean up code

* Get upload code sort-of working, fix typo

* Update printer settings and start/end gcodes

* Add makeGriffinCompatible preprocessor script to prevent machine crash, update machine profile.

* Fix buildplate size, fix time missing bug, add S5 buildplate model

* Correct capitalization to UltiMaker

* Fix display bug, fix capitalization bug

* Implement credential generation button and logic

* Fix generate auth creds button, add todos, fix capitalization.

* Actually fix generate auth credentials.

* Fix generate auth creds message.

* Update UM S5 machine limits

* Revert accidental commit.

* Fix postprocessor, clean up code.

* Update presets for multi-extruder printing.

* Add Single Extruder and Fast profiles.

* Code cleanup

* Register and validate the UltiMaker S5 presets

* Show the Generate API Key button only for UltiMaker print hosts

The PR added it to the Physical Printer dialog for every host type, where pressing it runs an ordinary connection test and reports "API Key created". Gate it on the selected host type instead.

* Drop unused lambda captures in the UltiMaker host code

clang promotes -Wunused-lambda-capture to an error under the project's -Werror, so the file failed to build on macOS; the five callbacks do not touch this.

* Fix the Windows build of the UltiMaker print host

---------

Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-09-21 01:00:55 +08:00
Kris Austin b4b4438a47 fix: custom G-code keyword check uses the wrong list and skips the editor (#14908) 2026-09-20 10:24:55 -03:00
Kiss Lorand caa15491c3 Fix duplicate timelapse G-code on i3 printers (#15734) 2026-09-19 13:19:54 -03:00
SoftFever c168d0c8db Stop estimating a prime tower for a single used filament (#15760)
# Description

A plate using one filament no longer reserves or draws a prime tower in
the plater just because multiple filament slots are configured. The
shared footprint estimate gated "no tower" on the purge volume being
zero, but on non-Bambu printers with the shipped defaults that volume
comes from the SEMM flush matrix, which reads every configured slot and
stays nonzero even when only one filament is used — so the preview
showed a tower the print could never contain. The estimate now decides
from the filament count alone, with wrapping detection and smooth
timelapse staying the only reasons a single-filament plate keeps a
tower, matching `Print::has_wipe_tower()`. The gate also moved above the
flush-volume scan so the lone-filament path no longer pays for it.

No change to slicing output — toolpath generation already omitted the
tower for a single used filament; this removes the phantom preview,
placement reservation, and validation footprint.

# Screenshots/Recordings/Graphs
Before the fix:


https://github.com/user-attachments/assets/c5b0ea61-127d-408e-bafe-f1f76c58b996

After the fix:


https://github.com/user-attachments/assets/ac6632b3-5d44-4013-aca3-73f6cfd1139c



## Tests

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changes made in this PR.
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Added a shipped-defaults single-filament case to
`tests/libslic3r/test_wipe_tower_estimate.cpp`: it estimates a 5.04
mm-deep tower before the fix and zero depth after. `[WipeTowerEstimate]`
and the fff_print `[WipeTower]` suites pass.

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2026-09-19 12:46:00 +08:00
Kris AustinandRodrigo Faselli 213c6569ab cut the GPU load of moving the mouse over the 3D viewport (#15674)
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
2026-09-18 20:19:37 -03:00
packerlschupfer f9e9cff53a calib: defensive guards in find_optimal_PA_speed (fix CLI pa-tower SIGSEGV) (#14414) 2026-09-18 14:26:14 -03:00
Ian Bassi 8a17df4a89 Fix some overhang detection (#15694) 2026-09-18 14:23:38 -03:00
SoftFever 60ebbf7daa Stop estimating a prime tower for a single used filament
The no-tower case was gated on there being no purge volume, but the SEMM flush matrix reads every configured slot and is nonzero even when only one filament is used, so the plater preview drew a tower the print would never contain.
2026-09-19 00:38:22 +08:00
SoftFever 3f001489bf Speed Dial Enhancements (#15562) 2026-09-18 23:21:19 +08:00
Kris Austin 7472b87b67 build: fix the macro redefinition that fails clang Debug builds (#15759)
libslic3r_version.h defines ORCA_CHECK_GCODE_PLACEHOLDERS from the CMake
option, 0 by default, and GCode.hpp then forces it to 1 whenever NDEBUG
is undefined. Clang reports the second definition under
-Wmacro-redefined, which is on by default, so since -Werror (#15660)
every clang Debug build fails at the libslic3r files that include
GCode.hpp. Release and RelWithDebInfo define NDEBUG and never compile
the override, which is why no CI configuration sees it. The override
dates from #3861 and has warned in every Debug build since.

Undefine the macro before overriding it. Debug builds get the same
value the redefinition already produced, so nothing else changes.

Follow-up to #15749, refs #15748.
2026-09-18 11:56:44 -03:00
Lam Wei Lun 8f4e3dde55 Merge main 2026-09-18 15:59:00 +08:00
SoftFever f1f68ffc3f Merge branch 'main' into cad-mainline 2026-09-18 14:01:23 +08:00
Ian Bassi c833ccdf6f Update localizations and improve strings (#15739) 2026-09-17 14:27:53 -03:00
SoftFever f520e9221f Repair shipped default materials and obsolete settings, and validate them (#15741)
* add orca profile skill

* add default material check

Improve validation for default materials and filament profiles

* Fix default materials and obsolete keys

* clarifying orca-profiles skill
2026-09-18 00:39:46 +08:00
Ian Bassi 59e40a2c2e Print unsupported walls last (#15411) 2026-09-17 09:14:20 -03:00
Ian Bassi 82e91bd472 Port wipe tower BBS improvements (#15485) 2026-09-17 09:08:50 -03:00
packerlschupfer ca668a3bc9 CLI: --inspect-paint — dump per-facet paint state as JSON (#14608)
* CLI: --inspect-paint — dump per-facet paint state as JSON

Reads the per-facet enforcer/blocker/extruder/fuzzy-skin state stored
on every ModelVolume (supported_facets / seam_facets /
mmu_segmentation_facets / fuzzy_skin_facets) and emits a structured
JSON summary to stdout. Machine-readable alternative to opening the
paint gizmos.

Per (object, volume, layer, state): facet count, surface area in
mm², and mesh-local bounding box. Empty layers collapse to
{"empty": true}. Summary at the top level rolls up totals.

One correctness detail worth calling out: FacetsAnnotation::
get_facets_strict returns an indexed_triangle_set whose `vertices`
array is the whole source mesh — only `indices` are filtered to the
painted triangles. A naive bounding_box(its) would report the whole
mesh's bbox even when only a few facets are painted. The helper
its_referenced_bbox() walks only the vertices actually indexed by
the painted triangles, so `bbox` correctly localizes the painted
region.

Rationale: every paint-driven workflow — GUI-painted .3mf verified
in CI, AI agents planning support enforcers, MMU color layout checks
— needs to know what's already painted on a model. Today that's a
GUI-only read. --inspect-paint closes that loop for scripted callers.

New file src/slic3r/Utils/PaintCLI.{hpp,cpp} (~215 lines). Depends
only on Model, TriangleMesh, TriangleSelector, FacetsAnnotation, and
nlohmann::json — all already in tree. No new dependencies, no
signature changes, no behavior change when the flag is absent.

Registered as an action (parallel to --info) so it satisfies the
"needs an action" check and bypasses the GUI fallback; control falls
through the normal post-action path to a clean exit 0.

Verification:
  unpainted STL:     every layer {"empty": true}, summary zero
  GUI-painted .3mf:  enforcer count / area / bbox match painter
  clean JSON:        parseable via jq

* CLI --inspect-paint: exit after printing, reject conflicting actions

- Finish like the end of CLI::run once the JSON is written, as the
  tooltip says. The callback manager is Linux-only, so its use is
  guarded.
- Reject actions that would otherwise be skipped without notice
  (--slice, --export-3mf, ...) before loading. Load-time options such as
  --uptodate are still accepted.
- Replace invalid UTF-8 in object names and paths instead of throwing.
- Report every input file as sources; inputs are merged into one model
  before actions run.

* CLI --inspect-paint: reject a run without input

Without an input file or --load-assemble-list there is nothing to
inspect, and the run printed nothing and exited 0. Reject it up front
with CLI_INVALID_PARAMS, next to the other invalid-parameter checks.
2026-09-17 12:01:49 +08:00
Ian BassiandRodrigo Faselli 72774e5398 Toolchange Cyclic Order (#14868)
* Toolchange Cyclic Order

* Apply cyclic order to first layer

* Unit test

* Copilot fixes

---------

Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
2026-09-16 12:19:03 -03:00
SoftFever ade9e77b6b Run every profile maintenance job from one tool (#15726)
* Run every profile maintenance job from one tool

orca_id_tool.py becomes orca_profile_tool.py, and orca_extra_profile_check.py
and orca_filament_lib.py fold into it as subcommands: check, generate-id, fix,
trim, update-index and update-snapshot. The three scripts already overlapped --
the checker imported half of its rules from the id tool, which in turn kept a
copy-pasted set of output helpers to avoid the resulting import cycle -- while
disagreeing on how a vendor is enumerated, how a JSON file is read and what the
exit code means. One file settles all three.

check, normalize, trim and update-index reproduce their predecessors exactly; normalize and
update-index were diffed byte-for-byte against the old scripts over a copy of
the whole tree. Deliberate changes: the compatible-printers check no longer
switches itself off when --check-materials is passed, an error exits 1 rather
than -1, update-index honours --profile-type and reports a profile it cannot
place instead of dropping it from the index, fix and update-index gained
--dry-run, trim keeps an unindexed file some surviving profile still inherits
from, and vendors are enumerated as directories with an index -- which is why
blacklist.json, a data file that an unscoped index rebuild once wrote four empty
list sections into, loses them here and will not collect them again. The dead
rename_filament_system() helper is gone.

The suite under scripts/tests now covers the maintenance commands too, and CI
runs it; nothing there ran in CI before. No shipped profile data changes apart
from those four keys.

* update vendor index files with "python3 ./scripts/orca_profile_tool.py update-index" and "python3 ./scripts/orca_profile_tool.py normalize"
2026-09-16 19:53:23 +08:00
packerlschupfer 93c8b3f2b0 CLI: --ground-* orientation from the Lay on Face planes, and --inspect-mesh (#15073)
* CLI: --ground-face-* / --lay-flat / --center-on-bed orientation primitives

Adds the CLI counterparts to the GUI's lay-flat / face-pick gizmos.
Scripted / CI / AI pipelines can now set orientation without rendering
a wxWidgets frame; today the only way is a GUI round-trip.

New CLI actions (all operate in the mesh-local frame so they compose
with prior --rotate-* / --orient flags):

  --ground-largest-face 1     Auto-detect the largest planar-face
   or  --lay-flat 1           cluster (area-weighted), rotate so its
                              normal points -Z. Covers "this part has
                              one obvious flat side" cases.

  --ground-face-normal NX,NY,NZ    Pick the face whose mesh-local
                                   normal best matches the given
                                   vector; ground it. e.g.
                                   `--ground-face-normal 1,0,0`
                                   stands a part on its +X side.

  --ground-face-point X,Y,Z        Find the triangle containing the
                                   given mesh-local point; ground its
                                   face. Disambiguates when several
                                   faces share a normal (largest
                                   containing triangle wins).

  --center-on-bed 1                Translate so the XY bounding-box
                                   centroid lands at the bed center
                                   (derived from printable_area).

New file `src/slic3r/Utils/MeshOrient.{hpp,cpp}`:
- collect_triangles_object / compute_face_clusters — quantize
  per-triangle normals (0.001, ~0.06°) and area-weighted-average
  within clusters. Same clustering logic used by lay-flat.
- apply_ground_rotation — same math as Selection::flattening_rotate
  in the GUI (Selection.cpp:1432): world-space quaternion from the
  transformed normal to -Z, applied as offset * new_rot * old_no_offset
  on every instance of every object, then a per-instance Z-lift so the
  grounded face lands at exactly 0 (avoids "No layers were detected"
  from FP-error z≈-1e-9).
- ground_face_point uses a top-N cluster search + point-in-triangle
  test in local space; largest-area triangle wins on ambiguity.

Rationale: without these, any CLI pipeline that needs a specific
face on the bed must either encode custom rotation math per part or
break out of the pipeline into the GUI. Both are bad for
reproducibility. The --ground-face-* triple + the largest-face
auto-mode cover essentially every orientation intent expressible
in a slicing wizard.

Scope:
- `src/slic3r/Utils/MeshOrient.{hpp,cpp}` — new, ~420 lines
- `src/slic3r/CMakeLists.txt` — 2-line registration
- `src/libslic3r/PrintConfig.cpp` — 5 new CLIMiscConfigDef entries
- `src/OrcaSlicer.cpp` — 58-line handler block + 1 include

No behaviour change when the flags are absent.

(cherry picked from commit c45a9795e1)

* CLI grounding: choose among the Lay on Face planes, per object

Addresses review:
- Move the geometry of GLGizmoFlatten::update_planes() into
  libslic3r/LayOnFace and use it from the gizmo and the CLI, so the
  --ground-* options pick convex-hull faces per object and instance,
  with part transformations (--rotate-x/y) applied.
- Drop --center-on-bed, the --lay-flat alias and MeshOrient; make
  --ground-largest-face a coBool.
- Parse --ground-face-normal and --ground-face-point strictly. A point
  that only some objects contain grounds those and leaves the others.
- Fold in --inspect-mesh from #14603, reporting the same planes.
- Tests in tests/libslic3r/test_lay_on_face.cpp: bounding boxes before
  and after, rotate then ground, two objects, and a ribbed part whose
  parallel inner faces outsum its base.

* CLI --inspect-mesh, --ground-face-*: reject missing input and empty values

- Without an input file or --load-assemble-list, --inspect-mesh printed
  nothing and exited 0. Reject it up front with CLI_INVALID_PARAMS.
- An explicit empty --ground-face-normal or --ground-face-point was
  silently ignored. Only options given on the command line reach the
  transforms loop, so an empty value now fails the strict parse like any
  other malformed value.
2026-09-16 12:56:46 +08:00
packerlschupfer 9321f24959 CLI: --strict, and a warnings array in result.json (#14601)
# Description

Add `--strict` for CI and scripted pipelines, and a structured
`warnings`
array in `result.json`.

## `--strict`

A NON_CRITICAL slicing warning is logged and the slice succeeds: return
code
`0`, G-code written. That suits interactive use, but a pipeline then
ships a
slice with a warning nobody saw. With `--strict`, such a warning fails
the run
with `CLI_SLICING_ERROR` before the G-code is exported. Without the
flag,
nothing changes.

In FFF the warning that reaches this path is "support needed but
disabled"
(`PrintObject::generate_support_material`). `--no-check` skips that
check, so
`--strict --no-check` is rejected with `CLI_INVALID_PARAMS`.

`--strict` is read before any work, so it doesn't depend on argument
order and
`result.json` reports it for early failures as well.

## `result.json`

Two new top-level fields:

- `warnings`: `[{"class", ...details}]`. One class is wired:
`slicing_warning_non_critical` with `plate_id` and `text`, recorded
whenever
such a warning fires, with or without `--strict`. The array also fills
on
  runs that succeed, so `return_code` stays the verdict.
- `strict_mode`: whether `--strict` was on.

`record_exit_reson` writes `result.json` on Linux only, so both fields
exist
only there. The non-zero exit works on every platform.

## Tests

- `tests/fff_print/test_support_material.cpp` (all platforms): an
overhang
sliced with support off raises the NON_CRITICAL support-needed status,
and
  the no-check flag suppresses it.
- `tests/cli/test_cli_strict.sh` (Linux only): runs `orca-slicer`
without
flags, with `--strict`, and with `--strict --no-check`, and checks the
shell
status and `result.json` of each. It runs the built binary, so it
carries the
`RequiresApp` label, which `scripts/run_unit_tests.sh` excludes because
the
  unit-test job only receives `build/tests`. Run it with
  `ctest --test-dir build/tests -C Release -L RequiresApp`.
- CI: `unit_tests.yml` now passes `Release` on Linux too.
`build_linux.sh`
configures Ninja Multi-Config, and without a config ctest drops the
labels of
plain `add_test()` tests, so this test ran as "Not Run" instead of being
excluded. The docs that assumed Linux was single-config are corrected
too.

Built and run locally on Linux (GCC 14) on current `main`: both tests
pass,
and the touched files compile clean under Clang with `-Werror`.
2026-09-16 12:54:48 +08:00
Lam Wei Lun 435336a3cf Merge branch 'main' into weilun/speed_dial 2026-09-16 10:20:13 +08:00
Valerii Bokhan 3e1daccd7c Feature: Add inward wipe for external perimeters (#15407) 2026-09-15 20:01:39 -03:00
Kris Austin ac3997c0d1 fix: bounds-check the toolchange flush-volume and HRC per-filament lookups (#15289)
* fix: bounds-check the toolchange flush-volume and HRC per-filament lookups

GCode::set_extruder's toolchange flush-volume lookup and
GCodeProcessor::update_slice_warnings's HRC check index per-filament and
per-extruder arrays (flush_volumes_matrix, the filament map, the nozzle list)
by filament/extruder id. When a config leaves one of those arrays shorter than
the filament count (partial or legacy multi-extruder projects, minimal
configs), the reads run off the end: silent on a normal STL, a hard abort under
_GLIBCXX_ASSERTIONS.

Route both reads through bounds checks: the flush lookup falls back to no flush,
matching the existing unknown-old-filament branch beside it, and the HRC check
skips an unmapped filament, mirroring the required_nozzle_HRC guard on the line
above. When the arrays are sized to the filament count the values are unchanged,
so correctly-specified configs are unaffected.

* ci: retrigger checks
2026-09-15 09:46:31 -03:00
Kris Austin bd1304443c fix: guard per-filament array reads against short config arrays (#14789)
* fix: guard H2C per-filament array reads against short config arrays

The H2C tool-ordering, wipe-tower, and g-code export paths index per-filament
config arrays by filament/tool id. A config with fewer entries than the filament
count (partial or legacy projects, minimal test configs) makes these reads run
past the end of the vector: silent under a normal STL, but UB that aborts under
the flatpak build's bounds-checked STL (_GLIBCXX_ASSERTIONS).

Route the reads through the existing clamping accessors (get_at,
get_filament_category, is_in_same_extruder) and add a small clamp helper for
filament_change_length. The guards are no-ops when the arrays are sized to the
filament count, so correctly specified configs are unaffected.

* fix: size the grouping context's filament_info to the filament count

build_filament_group_context built model_info.filament_info by walking
filament_type, so a config whose filament_type is shorter than the filament
count produced a short vector. FilamentGroup indexes filament_info by filament
id, so clamping the individual reads only moved the out-of-bounds access
downstream. Loop to filament_nums and read all three fields through get_at,
and drop filament_ids entries past the filament count, since the grouping code
pairs filament_ids and filament_info by position.

Adds a regression test with four filaments and one-entry filament_type /
filament_is_support. Without the fix it throws bad_alloc from copying a garbage
std::string read past the end.

* fix: guard the carousel nozzle-change length reads too

The carousel branch added in b90ac13d86/b0dddb4648 reads
m_filaments_change_length by tool id without a bounds check, the same
pattern this branch already routed through filament_change_length_at
a few lines above in both plan_toolchange and plan_tower_new.

* fix: guard WipeTower per-filament array reads against short config arrays

The BambuStudio WipeTower sync reintroduced raw per-filament array
indexing that reads out of bounds when a config leaves an array shorter
than the filament count: m_physical_extruder_map in format_line_M104/M109
(indexed even when empty), and m_filament_categories in get_wall_skip_points
and get_wall_filament_for_all_layer. Silent on a normal STL, a hard abort
under the bounds-checked STL the Flatpak build uses.

Bounds-check the physical extruder map before indexing (omitting the T
token, as the existing -1 path already does), and route the two raw
m_filament_categories reads through the clamping get_filament_category()
accessor the surrounding code already uses. No change for correctly-sized
configs.
2026-09-15 09:03:20 -03:00
HanifKoh 5514559feb Load Each Vendor Tree Once When the CLI Resolves System Presets (#15693)
# Description

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  > * What issue does this PR address or fix?
  > * What new features or enhancements does this PR introduce?
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considered?
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Since #15438, every CLI run that loads a system preset spends about a
second per preset file re-parsing that vendor's entire profile tree. A
slice with a machine, process and filament preset got roughly 2.5 s
slower, and a four-filament slice roughly 4 s slower. This PR loads each
vendor tree once per run instead. Resolved presets and G-code are
unchanged.

The GUI never takes this path, and no release contains #15438, so the
regression only affects CLI runs on current dev and nightly builds. That
includes print farms, slicing services and plugins that call
`orca-slicer --slice`, and CI suites.

## Changes

### Why it was slow

`PresetBundle::resolve_preset_config` resolves a system preset through
its vendor manifest by loading the whole OrcaFilamentLibrary bundle and
the whole vendor tree from JSON, then picking the one preset out. The
CLI did that separately for every `--load-settings` and
`--load-filaments` file, on a fresh `PresetBundle` each time. With BBL
presets, a machine + process + filament run opened `BBL.json` three
times and read BBL's 2,879 profile files and the library's 512 three
times over.

### Load each vendor tree once

- `PresetBundle` keeps every vendor bundle its manifest path loads,
keyed by source root, vendor and substitution rule, and reuses them for
later resolutions on the same bundle.
- OrcaFilamentLibrary is cached the same way, so vendors under one root
share a single library load and the library's own presets resolve from
that same instance. A vendor bundle only reads from its base while
loading, so sharing it is safe.
- A failed or throwing load is not kept, so error reporting is
unchanged.
- The key includes the source root, so presets from two different
profile roots still resolve separately.
- The CLI resolves every system preset through one `PresetBundle` for
the whole run, instead of creating one per file.

The resolved configurations still come from the same canonical vendor
loader, so what a preset resolves to does not change. Only the CLI calls
`resolve_preset_config`, so a long-lived GUI bundle cannot end up
holding profile trees that later change on disk.

# Screenshots/Recordings/Graphs

<!--
> Please attach relevant screenshots to showcase the UI changes.
> Please attach images that can help explain the changes.
-->

CLI slice of a 20 mm cube with X1 Carbon system presets. Both builds get
the same datadir, best of 3, Linux. "Before" is this PR's base from CI.

| System presets loaded | Before | After |
|---|---|---|
| machine | 0.95 s | 0.87 s |
| machine + process | 1.67 s | 0.92 s |
| machine + process + 1 filament | 2.51 s | 0.97 s |
| machine + process + 4 filaments | 5.00 s | 0.99 s |

Files opened during the machine + process + filament run (`strace -e
openat`):

| | Before | After |
|---|---|---|
| `BBL.json` | 3 | 1 |
| `OrcaFilamentLibrary.json` | 3 | 1 |
| `system/BBL/**/*.json` | 8,634 | 2,880 |
| `system/OrcaFilamentLibrary/**/*.json` | 1,536 | 512 |

Peak memory did not rise: max RSS 306 MB → 286 MB for the three-preset
run, and 305 MB → 285 MB for four filaments. The "before" figure is an
AppImage, so part of that gap is probably packaging.

## Tests

<!--
> Please describe the tests that you have conducted to verify the
changes made in this PR.
-->

- New test "Manifest-backed resolution reuses the vendor tree it already
loaded" in `tests/libslic3r/test_preset_bundle_loading.cpp`. It resolves
one preset, changes the parent profile on disk, then resolves a sibling.
The same bundle returns the value it already loaded, and a fresh bundle
picks up the change.
- New test "Manifest-backed resolution shares the library between
vendors under one root". It resolves through one vendor, changes a
library profile on disk, then resolves through a second vendor and a
library preset on the same bundle. Both return the value already loaded,
and a fresh bundle picks up the change.
- All `[Preset][Bundle]` tests pass (87 test cases, 1,069 assertions),
including the existing manifest-backed resolution cases for source-root
scoping, malformed vendor loads, missing parents and type mismatches.
- G-code of the three-preset slice is identical before and after, header
lines excluded.
- The external CLI regression suite passes. Two cases report as
unexpectedly passing because #15639 fixed their bug. They pass the same
way on this PR's base without the change.
- A GUI-vs-CLI parity run over 10 fixtures shows no new differences.
- Builds clean on Linux (Release, with tests).

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Testing](https://www.orcaslicer.com/wiki/how_to_download_pr_artifacts)
2026-09-15 15:01:24 +08:00
Hanif Koh d5cf1502c4 Share One Library Load Between Vendors in the CLI Preset Resolver
The manifest resolver loaded OrcaFilamentLibrary once per vendor it
resolved through, so a run that mixes vendors parsed the library tree
again for each of them. The library is now cached like any other vendor
tree, keyed on its root and substitution rule, and doubles as the base
every vendor under that root loads against. A vendor bundle only reads
from its base while loading, so sharing the instance is safe.

The cache key carries the substitution rule as its enum, and the lookup
lambdas take a const bundle since they only read.
2026-09-15 13:31:30 +08:00
HanifKoh 37e2b6c928 CLI: let --export-settings - write the merged config JSON to stdout (#15698)
`--export-settings` already writes the merged config as JSON at the
right point in the CLI flow. Passing `-` now writes that same document
to stdout, so scripts can inspect the effective config without a temp
file. This replaces #14605.

- `ConfigBase::save_to_json` gains a stream overload. The file overload
serializes through it before opening the file, so the output format is
unchanged, and a config that cannot be serialized (invalid UTF-8) now
leaves the existing file untouched instead of truncating it.
- On stdout, invalid UTF-8 in string values is written as U+FFFD instead
of ending the process with an uncaught `type_error`. Files keep the
strict behaviour.
- To keep stdout pure JSON, `-` is rejected up front (stderr message,
`CLI_INVALID_PARAMS`, shell status 254) when combined with an action or
transform that can write to stdout or does real work: `--info`,
`--help`, `--orient`, slicing and exporting. Options that do nothing
without a slice (`--uptodate`, `--min-save`, `--pipe`, ...) are still
accepted.
- The one unconditional stdout write on a success path, "skip locked
instance" during arrange, now goes to the log.
- Every other value, including the default `output.json`, behaves as
before.

Tests in `tests/libslic3r/test_config.cpp`: the stream output equals the
file output and keeps the tab-indented format; invalid UTF-8 throws on
the strict path and is replaced when asked; a failed save leaves the
previous file intact.
2026-09-15 13:16:22 +08:00
Kris Austin efc9f253ee fix: resolve relative input paths given on the command line (#14803)
Opening a model with a relative path, for example `orca-slicer ./some.3mf`,
failed with "Loading of a model file failed." and "The file does not contain
any geometry data.", while the same file opened by an absolute path or by
drag and drop worked.

GUI_App::init_app_config() changes the working directory to <data_dir>/log,
and it runs from the GUI_App constructor because the app config is needed
early for instance checking. The input files are opened much later, in
post_init(), so a path still relative at that point resolved against the log
directory instead of the directory OrcaSlicer was started from, and the 3MF
reader failed to open it.

Resolve the input paths in CLI::setup(), which runs before GUI_App is
constructed and therefore before the working directory moves. Absolute paths
are returned unchanged, so the forms that open today are unaffected, and
custom open protocol URLs are passed through since post_init() hands those to
the downloader rather than the file loader.

The working directory change is left alone. It was added in #3248 so the TUTK
logs land in the data directory instead of the working directory (#3209).
2026-09-15 12:47:01 +08:00
packerlschupfer 31eb8a2bd1 CLI: let --export-settings - write the merged config to stdout
--export-settings already writes the merged config as JSON at the right
point in the CLI flow. Passing - writes the same document to stdout.

- ConfigBase::save_to_json gains a stream overload. The file overload
  serializes through it before opening the file, so the format is
  unchanged and a config that cannot be serialized leaves an existing
  file untouched instead of truncating it.
- On stdout, invalid UTF-8 in string values is written as U+FFFD instead
  of ending the process with an uncaught type_error; files keep the
  strict behaviour.
- - is rejected up front when combined with an action or transform that
  can write to stdout or does real work, so stdout carries only the
  JSON.
- The unconditional "skip locked instance" stdout write during arrange
  now goes to the log.
- Tests in tests/libslic3r/test_config.cpp.
2026-09-14 19:35:29 +02:00
Daniel Williams 70247ad298 Extract Layer::choose_ironing_extruder for unit-testable ironing routing (#13467)
* Extract Layer::choose_ironing_extruder for unit-testable ironing routing

The ironing extruder selection in make_ironing() was a 5-line nested
conditional inlined at the top of the loop, with no isolated test
coverage. Pull the gating into a static helper so the routing decision
is unit-testable without spinning up the slicing pipeline.

Pure refactor: the helper preserves the original logic bit-for-bit
(NoIroning -> -1; AllSolid always enabled; TopSurfaces and TopmostOnly
require some top shells or, in spiral mode, more than one bottom shell;
TopmostOnly additionally requires being on the topmost layer; enabled
ironing routes to solid_infill_filament).

Add tests/fff_print/test_choose_ironing_extruder.cpp covering:
- AllSolid regardless of layer position
- TopSurfaces with top_shell_layers > 0
- TopSurfaces with top_shell_layers=0 + spiral mode + bottom_shell_layers>1
- TopmostOnly + topmost layer
- NoIroning short-circuit
- TopSurfaces with top_shell_layers=0 (and not spiral) -> disabled
- TopSurfaces, spiral, but bottom_shell_layers=1 -> disabled
- TopmostOnly on a non-topmost layer -> disabled

* Move ironing routing test into the Fill subsystem file

Rename the test to tests/libslic3r/test_fill.cpp and tag it [Fill] to
match the subsystem it covers, use flat behavioral test cases with
GENERATE for the parameterized ones, and drop the history narration from
the code comments.

* tests: move ironing routing tests into fff_print/test_fill.cpp

Keeps the Fill tests in one file, alongside the existing ironing
rotation-template test.
2026-09-14 09:37:04 -03:00
Hanif Koh 5f01f21661 Load Each Vendor Tree Once When the CLI Resolves System Presets
Resolving a system preset through its vendor manifest loaded the whole vendor tree and the filament library from JSON, and the CLI did that separately for every --load-settings and --load-filaments file. A run with machine, process and filament presets parsed BBL's 2,879 profile files and the library's 512 three times over, about a second each.

Keep the library and vendor bundles loaded by the manifest path on the PresetBundle that resolved them, keyed by source root, vendor and substitution rule, and have the CLI resolve every system preset through one bundle for the whole run. A failed load is not kept, so errors are reported as before.

On a cube slice with X1C machine, process and PLA presets: 2.42 s -> 0.93 s, BBL.json opened once instead of three times, identical G-code.
2026-09-14 17:44:17 +08:00
Lam Wei Lun f070f493e1 Merge branch 'main' into weilun/speed_dial 2026-09-14 16:35:48 +08:00
HanifKoh 00429da739 Apply the GUI's Mixed Filament Rules on the CLI (#15636)
A valid mixed filament already slices the same on the CLI as in the GUI;
these are the places where the CLI still skipped a rule the GUI applies.

- Keep the prime tower when a mixed filament is used, even if every
  --load-filaments preset is the same. A mixed filament swaps between its
  components every layer, so turning the tower off left the swaps with
  nothing to purge on.
- Leave a mixed slot's row and column of the flush matrix at zero when
  --filament-colour triggers a recompute, as the GUI does; a mixed slot
  never reaches a nozzle.
- Refuse a mixed slot that has no filament of its own. Feature filament
  ids aimed at it were past the filament count, got reset to filament 1
  and the model silently printed in one colour.
- Refuse a plate that uses a mixed filament whose components are
  different filament types, the type half of the GUI's
  Sidebar::has_broken_mixed_filament. Missing or out-of-range components
  are already rejected for the whole project by validate().
  get_extruders_under_cli gains an expand_mixed_slots flag so the gate
  can see mixed slots rather than their components; existing callers
  keep the expanded list.

Both refusals exit with the new CLI_MIXED_FILAMENT_INVALID (-69).
2026-09-14 14:28:08 +08:00
HanifKoh 31f6eb2718 Keep the First Value When a Per-Filament Variant Option Is Too Short (#15639)
update_values_to_printer_extruders_for_multiple_filaments picks each
filament's value from the flattened (filament x variant) columns of every
per-filament variant option. When a column index fell past the end of the
option's values, it skipped that filament and left the zero the output
vector was created with.

The GUI always hands this function full columns, but the CLI does not:

- a CLI override of a single value, such as --nozzle-temperature=211 on a
  four-filament project, came out as 211,0,0,0, so three filaments would
  print at 0 C;
- loading fewer filament presets than the project has filaments left the
  remaining filaments' columns missing, so filament_cooling_before_tower
  came out as 10,10,0,0 and filament_ramming_volumetric_speed as -1,-1,0,0.

An out-of-range column now keeps the option's first value, the fallback
get_at() and the sibling gather step already use. The seven per-type copies
of the loop are replaced by that same gather_option_values helper, moved
above the function; it now takes its caller's name for its log lines. An
empty option, which has no first value, is given one registered default per
filament first; it used to be replaced with zeros.

On a partial load a filament whose preset was not loaded takes the first
filament's value rather than its own preset's, which the CLI does not load;
for the options seen in practice those agree.
2026-09-14 14:26:32 +08:00
Lam Wei Lun 1d4b920b30 Merge branch 'main' into weilun/speed_dial
# Conflicts:
#	src/slic3r/GUI/Tab.cpp
2026-09-14 10:37:16 +08:00
Kiss Lorand aef9ca2efb Fix label object error for toolchanges without object instances (#15666) 2026-09-13 19:42:49 -03:00
Kris Austin d643b10ac4 build: expand PrintConfig.hpp option lists twice per class instead of five times (#15658) 2026-09-13 17:46:03 -03:00
Kiss Lorand c5965fa4d9 Fix: clear stale paths when merging perimeter regions (#15662) 2026-09-12 14:31:28 -03:00
packerlschupfer ccd6086787 CLI: evaluate compatible_printers_condition in the compat checks (#15449)
* CLI: evaluate compatible_printers_condition in the compat checks

Slicing from the CLI with --load-settings exits with
CLI_PROCESS_NOT_COMPATIBLE (-17), "The selected printer is not compatible
with the process preset in the 3mf.", for process/printer pairs the GUI
accepts. Reproducible with stock, unmodified Prusa system profiles:

  orca-slicer --datadir <datadir> \
    --load-settings "<datadir>/system/Prusa/process/0.20mm SPEED @CORE One HF 0.4.json;<datadir>/system/Prusa/machine/Prusa CORE One HF 0.4 nozzle.json" \
    --load-filaments "<datadir>/system/Prusa/filament/Prusament PETG @CORE One HF 0.4.json" \
    --slice 0 --outputdir /tmp/out model.stl

The four compat checks in CLI::run did a literal name match against the
`compatible_printers` list only:

    for (index ...) if (new_print_compatible_printers[index] == new_printer_system_name)
        process_compatible = true;

Process profiles that declare compatibility through
`compatible_printers_condition` and leave `compatible_printers` empty are
therefore always reported incompatible -- the condition is never consulted.
For 0.20mm SPEED @CORE One HF 0.4 that condition is:

    printer_notes=~/.*PRINTER_MODEL_COREONE[^_a-zA-Z0-9].*/ and
    nozzle_diameter[0]==0.4 and printer_notes=~/.*HF_NOZZLE.*/

The GUI does not have this bug: is_compatible_with_printer() in Preset.cpp
treats an empty list as "no explicit constraint" and evaluates the
condition in that case.

Fix: replace the four loops with a check_compat lambda that calls
is_compatible_with_printer() -- the same helper the GUI uses -- wrapping
the already-loaded DynamicPrintConfigs in lightweight Preset /
PresetWithVendorProfile shells. The 3MF-embedded process/printer full
configs are kept in current_process_full_config /
current_printer_full_config so the condition can be evaluated for the
reprocess paths too; those fall back to the previous literal match when
the full config was not preserved.

Behaviour is unchanged where an explicit compatible_printers list exists:
is_compatible_with_printer() performs the same name match, and returns
true when both list and condition are empty, matching the existing
"old 3mf, no compatible printers, set to compatible" path.

Split out of #13731 (section 1) as a standalone, single-purpose change.
Orthogonal to the inherits-chain resolution work in #14718 / #15302 /
#15438; those decide which values a preset resolves to, this decides
whether the resulting pair is considered compatible.

* CLI: translate the 3MF's renamed compatibility keys before the compat check

The 3MF fallback fed the project config to is_compatible_with_printer() as-is,
but a project config does not carry compatible_printers or
compatible_printers_condition. PresetBundle::construct_full_config() erases both
and re-emits them as print_compatible_printers and
compatible_machine_expression_group; they are renamed back only on the
PresetBundle load path, which the CLI does not take. The check therefore saw no
list and no condition, read that as 'no constraint' and accepted every printer.

That is not just a wrong accept. An early true skips the !process_compatible
block that sets machine_switch, so the new printer is never appended to
print_compatible_printers and the exported 3MF stays marked compatible only with
the printer it came from -- which is exactly what that block exists to prevent.

Translate the two keys back before the check. Index 0 of the expression group is
the print preset; the group is filled print, filaments, printer.

Also note in the comment that profiles/BBL/{process,machine}_full/ are gitignored
and generated by nothing in-tree, so current_*_full_config is always empty and
this fallback is the only live path -- not the rare non-BBL case the original
comment implied.

Reported with measurements by HanifKoh in review of #15449.

Preset: add a config-level is_compatible_with_printer() overload

The CLI holds resolved DynamicPrintConfigs, not Presets, so it wrapped them in
throwaway Preset shells at the call site. Moving that into Preset.cpp puts the
compatibility policy -- including the documented fail-open on a malformed
compatible_printers_condition -- in one place for the GUI and the CLI, rather
than leaving a second copy of the plumbing in OrcaSlicer.cpp to drift.

Purely additive: neither existing overload changes, so no GUI behaviour moves.

Requested by HanifKoh in review of #15449.

(cherry picked from commit 14ca1972ef4d3c7d90935d159423013a40a6bd70)

* CLI: never overwrite a real compat key with an empty renamed one

7e7f0e3 translated compatible_machine_expression_group[0] into
compatible_printers_condition whenever the group vector was non-empty. A project
the CLI exported itself carries the real compatible_printers_condition AND an
all-empty group, ["", "", ""], so the valid condition was overwritten with
"", the check saw no constraint, and every printer was accepted.

That fixed GUI-shaped projects and broke CLI-shaped ones. Bisected across six
builds re-slicing one CLI-exported CORE One project with an MK4S: every build
before 7e7f0e3 gives 'compatible 0' and takes the machine-switch path; with it,
'compatible 1' and no switch.

The raw keys now win whenever they carry something; the renamed ones are only a
fallback, and an empty value is never written over a real one. Same for the list:
print_compatible_printers is used only when compatible_printers is absent or
empty and it itself is not.

Found by a peer session re-testing the installed build.
2026-09-12 11:17:10 +08:00
Kris AustinandRaoul Rubien 081bb9a703 build: clear 41 -Woverloaded-virtual warnings, the last of the category (#15637)
Co-authored-by: Raoul Rubien <rubienr@sbox.tugraz.at>
2026-09-11 21:27:30 -03:00
Kris Austin 75f5fe22e8 build: clear 12 platform-gated warnings the x64 census could not see (#15633) 2026-09-11 21:24:37 -03:00
Lam Wei Lun 81458dae86 Add category headers. Alphabetical sorting when no search query. Recent count adjustments 2026-09-11 14:56:59 +08:00
Hanif Koh a6cf5cc1e3 Add the includes the precompiled header was supplying on macOS
A build without SLIC3R_PCH had never been tried on macOS. Three files
used what pchheader.hpp happened to include: LocalesUtils.cpp needs
<sstream> and <iomanip>, and the two dialogs need <wx/tooltip.h>. The
GTK port's headers and libstdc++ pull these in transitively, the Cocoa
port's headers and libc++ do not.
2026-09-11 13:02:57 +08:00
Kiss Lorand a49b892708 Fix bridge flow invalidation for zero-gap supports (#15626) 2026-09-10 18:23:31 -03:00
Kris Austin d127db4d99 build: clear 5 warning categories across 19 sites (#15628) 2026-09-10 18:15:39 -03:00
Kris Austin d97dea2c41 build: clear 10 driver warnings from CGAL's fp flag pair under clang-cl (#15629) 2026-09-10 18:08:54 -03:00
Valerii Bokhan e8d35fadd4 Fix internal bridges over Hilbert Curve/Octagram Spiral sparse infill (#15206)
* Fix internal bridges over Hilbert Curve/Octagram Spiral sparse infill

For patterns with curved/turning anchor lines (Hilbert Curve, Octagram
Spiral), the bridge_over_infill algorithm produced incorrect results:

1. determine_bridging_angle: sampling curved anchor orientations
   produced noise across all turning directions (0/90/180/270°)
   instead of a single dominant one, yielding unstable bridge angles
   with 180° spread. Fix: use the configured infill_direction + 90°
   directly, bypassing the noisy sampling. The old blind +0.25*PI
   (Hilbert) and +1/16*PI (Octagram) offsets are removed.

2. construct_anchored_polygon: curved Hilbert/Octagram anchors
   intersected each vertical scan line many times at wildly different
   Y positions, producing chaotic polygon sections — holes in random
   places, bridges over air, rotated bridges. Fix: replace the curved
   infill polylines with synthetic straight lines parallel to
   infill_direction, spaced at the real infill line spacing
   (flow_spacing / density). Lines are centered on the limiting_area
   bbox center so that after rotation they span the full bridged_area.
   Anchors are left at full bbox length (not clipped) to guarantee
   every scan line finds an anchor.

Rectilinear and other straight-line patterns are unaffected.

Known limitation: some bridge edges may still terminate over air in
edge cases where the nearest synthetic anchor line is more than one
infill spacing away from the bridge boundary. This will be addressed
in a follow-up.

* fix: anchor internal bridges to actual sparse infill

Preserve real anchors across regions and align plane-path anchor origins with printed infill. Respect lower-layer rotation templates and model alignment, and sample curved bridge boundaries more finely.

Add regression coverage for anchor alignment, bridge angles and region isolation, with Orca comments explaining the geometry constraints. Verified 175 FFF tests before the comment-only follow-up; preserve CRLF in modified files.

* Fix internal bridge support contacts and separated infill origins

Restore anchor contact after bridge smoothing and share per-body pattern origins between anchors and printed infill. Recompute origins when preparation settings change.

Cover multiline counts 1, 2 and 3 and add regressions for printed bridge support, separated infill alignment and reslicing.

* Add explicit standard headers to PrintObject tests

* test: cover surface centering when infill settings change

Verify top and bottom Archimedean Chords and Octagram Spiral paths after switching centering modes or toggling separated infills. Compare reslicing against fresh slicing and document dependent infill invalidation.

* test: preserve directional surface infill when settings change

* perf: index layer islands for connected-body detection

* test: use public print pipeline for body centering checks
2026-09-10 08:03:50 -03:00
Kris Austin 7888452666 build: clear 7 warning categories across 26 sites (#15615)
* build: clear 2 warnings - cast the NSTextField the class check already proved

mainframe_text_field is NSTextField* and was assigned a bare NSView*, which
Clang reports as -Wincompatible-pointer-types. Both assignments sit inside
if ([viewObject class] == [NSTextField self]), so the runtime type is already
guaranteed, and the line above the second one casts the same variable the same
way to call setTextColor. macOS only, since nothing else compiles this file.

* build: clear 6 warning categories from the clang-cl inventory

-Wmissing-braces (9). Aggregates whose first member is itself an aggregate.
GUID's fourth member is BYTE[8], so the trailing eight bytes take their own
braces. The others were reaching for zero-initialization with {0} and say {}
now. bbs_3mf's backup Task ends in an anonymous union, which needs braces of
its own; those braces initialize the union's first member rather than the one
named at the call site, so the RemoveBackup site says so in a comment.

-Wmacro-redefined (11). SendMultiMachinePage.hpp defines five names that
Preferences.hpp, PresetBundleDialog.hpp, ExportPresetBundleDialog.hpp and
TroubleshootDialog.hpp also define with different values, so the value in
force depended on include order. All nine of this file's DESIGN_ macros take
the SEND_ prefix it already uses for its own macros, values unchanged, so a
DESIGN_ name added elsewhere later cannot collide with it again. They read as
one page-local palette, a 900 to 400 gray ramp plus sizes, so the four with
no current readers stay: dropping them would leave gaps in a named scale. test_marchingsquares.cpp defines NOMINMAX,
which libslic3r already passes as a PUBLIC compile definition, so it takes
the #ifndef guard the other suites use.

-Wbraced-scalar-init (3). Two PushStyleVar calls resolve to the float
overload, so the braces were initializing a scalar. ConfigOptionFloatsNullable
already takes an initializer_list, so the inner braces did the same thing.

-Wmicrosoft-goto (2). Both gotos in copy_file_gui jump forward over the
initialization of size, dwRead and dwWrite, which only MSVC accepts. Those
declarations move up to join the others at the top of the function.

-Wunused-private-field (3). Every use of ColourPicker's m_clrData and
m_picker_widget is behind !defined(__linux__), so on Linux they are written
and never read; the members now carry the same guard. ParamsPanel's
m_size_move is read nowhere. Tab has its own, which is the one Tab.cpp uses.

-Wnonportable-include-path (2). BaseException.h asked for "stackwalker.h"
and the file on disk is StackWalker.h.
2026-09-10 07:39:14 -03:00