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Tommaso BianchiandClaude Opus 5
faf4406f89
An extrude built a solid the user never drew: three sides of the handle plus the arc
that bulges outside the outline, with the bowl's second arc and the left edge missing.
Two faults met. entities_to_wires added edges in ENTITY-CREATION order, so a partial
wire rejects the next edge even when the sketch closes perfectly; and one joint of the
reported sketch is open by 2.28e-5 mm, wider than OCCT's 1e-7 vertex tolerance and
wider than this function's own EPS of 1e-6, so that edge was refused on geometry too.
Neither showed up, because BRepLib_MakeWire::Add DROPS a disconnected edge
(BRepLib_DisconnectedWire + NotDone) while every successful Add ends with
BRepLib_WireDone + Done() — overwriting the failure. `if (!wm.IsDone()) return {}`
was therefore asking only whether the LAST edge connected. Six edges in, four out,
IsDone() true.
Endpoints now weld into shared nodes at one tolerance (kSketchWeldTol) used by BOTH
the union-find grouping and the wire build — they disagreed before, which is how a
joint gets united into a loop and then refused by the builder. Each node becomes ONE
TopoDS_Vertex, so the builder matches on identity instead of proximity, with the
vertex tolerance widened because BRepLib_MakeEdge::Init projects a vertex onto the
curve within that tolerance and a welded node sits up to the weld gap off its
neighbour's curve. Members are then walked in traversal order. Finally the result is
counted: IsDone() alone is not evidence, edge_count == members.size() is.
Arc geometry is untouched — the midpoint from (start_angle+end_angle)/2 and the
solver's angle reflow both measured correct and were never part of this.
The regression case carries the reported sketch verbatim, open joint included. It
fails 4 == 6 without the fix, which was measured, not assumed. Kernel 66092
assertions / 604 cases green.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_011FbJKJAJxxkhDTs9XdZzKA
OrcaSlicer tests
Building, running and writing tests is documented on the wiki, under How to Test.
Two files here rather than there, because coding agents only read what is in the repository: