Files
OrcaSlicer/tests/libslic3r/CMakeLists.txt
Alexander 1bbf8b64f4 Fix Arachne duplicate extrusion caused by bead count mismatch (#14031)
* Add test for Arachne duplicate wall segment detection

Add test cases that reproduce an issue where Arachne generates
duplicate/coinciding extrusion segments at certain min_bead_width settings.

Test configuration:
- Profile: 0.28mm Extra Draft @BBL X1C (0.4mm nozzle, 0.28mm layer)
- outer_wall_line_width: 0.42mm, inner_wall_line_width: 0.45mm
- wall_loops: 2, precise_outer_wall: enabled
- Test polygon: outer rectangle (0,0)-(20,20) with inner cutout (0.5,0.5)-(19.5,19.5)
  This creates a 0.5mm wide frame around the perimeter.

Results:
- 50% min_bead_width (0.20mm): FAILS - detects 4 duplicate segments (all 4 sides)
- 60% min_bead_width (0.24mm): PASSES - no duplicates

At 50%, Arachne generates two separate closed loops that share all 4 edges
of the inner square. At 60%, Arachne generates a single closed loop.

SVG output is exported to /tmp/opencode/ for visual debugging.

* Fix Arachne duplicate extrusion caused by bead count mismatch

WideningBeadingStrategy::compute() used optimal_width (inner wall width)
to determine if a thin wall should produce a single bead. However,
getOptimalBeadCount() uses optimal_width_outer (outer wall width) via
RedistributeBeadingStrategy to decide the bead count.

This inconsistency caused situations where getOptimalBeadCount() returned
2 beads, but compute() produced only 1 bead at full thickness. The single
bead was then generated for both inner and outer contours, resulting in
duplicate extrusion paths.

Fix: Use getTransitionThickness(1) instead of optimal_width. This method
returns the exact threshold for the 1-to-2 bead transition, ensuring
consistency between bead count calculation and bead generation.

Reproduces with: 50% min_bead_width, 0.42mm outer wall, 0.45mm inner wall,
0.5mm polygon inset creating ~0.38mm wall thickness.

Fixes #13917

---------

Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-06-06 22:55:37 +08:00

42 lines
1.2 KiB
CMake

get_filename_component(_TEST_NAME ${CMAKE_CURRENT_LIST_DIR} NAME)
add_executable(${_TEST_NAME}_tests
${_TEST_NAME}_tests.cpp
test_3mf.cpp
test_aabbindirect.cpp
test_appconfig.cpp
test_arachne_walls.cpp
test_bambu_networking.cpp
test_clipper_offset.cpp
test_clipper_utils.cpp
test_config.cpp
test_preset_bundle_loading.cpp
test_elephant_foot_compensation.cpp
test_geometry.cpp
test_placeholder_parser.cpp
test_polygon.cpp
test_mutable_polygon.cpp
test_mutable_priority_queue.cpp
test_stl.cpp
test_meshboolean.cpp
test_marchingsquares.cpp
test_timeutils.cpp
test_voronoi.cpp
test_optimizers.cpp
# test_png_io.cpp
test_indexed_triangle_set.cpp
../libnest2d/printer_parts.cpp
)
if (TARGET OpenVDB::openvdb)
target_sources(${_TEST_NAME}_tests PRIVATE test_hollowing.cpp)
endif()
target_link_libraries(${_TEST_NAME}_tests test_common libslic3r Catch2::Catch2WithMain)
target_include_directories(${_TEST_NAME}_tests PRIVATE ${CMAKE_SOURCE_DIR}/src)
set_property(TARGET ${_TEST_NAME}_tests PROPERTY FOLDER "tests")
orcaslicer_copy_test_dlls()
catch_discover_tests(${_TEST_NAME}_tests)