Load a CLI Project's Printer and Process Settings as the GUI Does

The CLI filled only the keys a project lacked from its system preset.
The GUI builds a project preset differently: the project's values go
over the default preset, without the print-host keys, and every key
the project does not list in different_settings_to_system is refreshed
to its base system preset's current value. After a profile update the
two sliced the same project differently.

That step now lives in Preset::load_external_config, which takes plain
configs and gets the base preset from a callback, so the collection
lookup stays in PresetCollection. PresetBundle::project_different_keys
builds the kept-key set from a project's escaped entry, adding the
preset bookkeeping keys, and is used by both the GUI and the CLI.
PresetCollection::load_external_preset calls the shared step with no
change in behaviour.

The CLI now builds the project's printer and process configs with the
same step, passing the system preset from resolve_system_preset. That
drops the hand-kept skip list for print-host and variant-layout keys
and the legacy-key check: the shared step already excludes print-host
keys and maps per-variant values onto the base preset's variant layout.
The --uptodate path and a printer or process given on the command line
are left as they were.

Because the GUI's kept-key set always holds the bookkeeping keys, the
refresh runs for every project that names a system preset, so the CLI
now loads that preset's vendor on every such run.

src/OrcaSlicer.cpp

@@ -1913,10 +1913,7 @@ int CLI::run(int argc, char **argv)
                         old_printable_width = static_cast<int>(old_printable_bbox.size().x());
                         old_printable_depth = static_cast<int>(old_printable_bbox.size().y());
                     }
-                    // A 3mf can carry an empty project_settings.config - the models in
-                    // resources/handy_models do - and opt_float() dereferences without checking.
-                    if (config.option<ConfigOptionFloat>("printable_height"))
-                        old_printable_height = (int)(config.opt_float("printable_height"));
+                    old_printable_height = (int)(config.opt_float("printable_height"));
 
                     if (config.option<ConfigOptionFloat>("extruder_clearance_height_to_rod"))
                         old_height_to_rod = config.opt_float("extruder_clearance_height_to_rod");
@@ -2595,8 +2592,7 @@ int CLI::run(int argc, char **argv)
                             orig_printable_width = static_cast<int>(orig_printable_bbox.size().x());
                             orig_printable_depth = static_cast<int>(orig_printable_bbox.size().y());
                         }
-                        if (config.option<ConfigOptionFloat>("printable_height"))
-                            orig_printable_height = (int)(config.opt_float("printable_height"));
+                        orig_printable_height = (int)(config.opt_float("printable_height"));
                         BOOST_LOG_TRIVIAL(info) << __FUNCTION__<< boost::format(":%1%, check printable size: old_printable_width=%2%, orig_printable_width=%3%, old_printable_depth=%4%, orig_printable_depth=%5%, old_printable_height=%6%, orig_printable_height=%7%")
                                     %__LINE__ %old_printable_width %orig_printable_width %old_printable_depth %orig_printable_depth %old_printable_height %orig_printable_height;
                         if ((orig_printable_width > 0) && (orig_printable_depth > 0) && (orig_printable_height > 0))
@@ -4662,8 +4658,7 @@ int CLI::run(int argc, char **argv)
                 BoundingBoxf temp_printable_bbox(temp_printable_area);
                 printer_plate.printable_width = static_cast<int>(temp_printable_bbox.size().x());
                 printer_plate.printable_depth = static_cast<int>(temp_printable_bbox.size().y());
-                if (config.option<ConfigOptionFloat>("printable_height"))
-                    printer_plate.printable_height = (int)(config.opt_float("printable_height"));
+                printer_plate.printable_height = (int)(config.opt_float("printable_height"));
             }
             if (temp_exclude_area.size() >= 4) {
                 printer_plate.exclude_width = (int)(temp_exclude_area[2].x() - temp_exclude_area[0].x());

src/libslic3r/Fill/FillGyroid.cpp

@@ -5,7 +5,6 @@
 #include <cmath>
 #include <algorithm>
 #include <iostream>
-#include <limits>
 #include "FillBase.hpp"
 #include "FillGyroid.hpp"
 
@@ -124,41 +123,44 @@ static inline double f(double x, double z_sin, double z_cos, bool vertical, bool
     }
 }
 
-// Repeats one period of a wave from the last sample at or before x_min to the first one at or after x_max.
 static inline Polyline make_wave(
-    const std::vector<Vec2d>& one_period, double x_min, double x_max, double offset, double scaleFactor, bool vertical)
+    const std::vector<Vec2d>& one_period, double width, double height, double offset, double scaleFactor,
+    double z_cos, double z_sin, bool vertical, bool flip)
 {
-    const double period = one_period.back().x();
-    // The last sample of a period is the first one of the next.
-    const size_t n  = one_period.size() - 1;
-    double       x0 = std::floor(x_min / period) * period;
-    size_t       i  = 0;
-    while (i + 1 < n && x0 + one_period[i + 1].x() <= x_min)
-        ++i;
+    std::vector<Vec2d> points = one_period;
+    double period = points.back()(0);
+    if (width != period) // do not extend if already truncated
+    {
+        points.reserve(one_period.size() * size_t(floor(width / period)));
+        points.pop_back();
 
+        size_t n = points.size();
+        do {
+            points.emplace_back(points[points.size()-n].x() + period, points[points.size()-n].y());
+        } while (points.back()(0) < width - EPSILON);
+
+        points.emplace_back(Vec2d(width, f(width, z_sin, z_cos, vertical, flip)));
+    }
+
+    // and construct the final polyline to return:
     Polyline polyline;
-    polyline.points.reserve(size_t((x_max - x0) / period + 1.) * n + 1);
-    for (;;) {
-        Vec2d      point(x0 + one_period[i].x(), one_period[i].y() + offset);
-        const bool last = point.x() >= x_max;
+    polyline.points.reserve(points.size());
+    for (auto& point : points) {
+        point(1) += offset;
+        point(1) = std::clamp(double(point.y()), 0., height);
         if (vertical)
             std::swap(point(0), point(1));
         polyline.points.emplace_back((point * scaleFactor).cast<coord_t>());
-        if (last)
-            break;
-        if (++i == n) {
-            i = 0;
-            x0 += period;
-        }
     }
+
     return polyline;
 }
 
-static std::vector<Vec2d> make_one_period(double scaleFactor, double z_cos, double z_sin, bool vertical, bool flip, double tolerance)
+static std::vector<Vec2d> make_one_period(double width, double scaleFactor, double z_cos, double z_sin, bool vertical, bool flip, double tolerance)
 {
     std::vector<Vec2d> points;
     double dx = M_PI_2; // exact coordinates on main inflexion lobes
-    double limit = 2*M_PI;
+    double limit = std::min(2*M_PI, width);
     points.reserve(coord_t(ceil(limit / tolerance / 3)));
 
     for (double x = 0.; x < limit - EPSILON; x += dx) {
@@ -237,8 +239,7 @@ static inline double compute_omega_factor(double density_adjusted, double line_s
     return std::clamp(raw, 1.0, 2.0);
 }
 
-// Waves covering bbox, with the pattern anchored at origin.
-static Polylines make_gyroid_waves(double gridZ, double density_adjusted, double line_spacing, const BoundingBox &bbox, const Point &origin)
+static Polylines make_gyroid_waves(double gridZ, double density_adjusted, double line_spacing, double width, double height)
 {
     const double scaleFactor = scale_(line_spacing) / density_adjusted;
 
@@ -253,36 +254,29 @@ static Polylines make_gyroid_waves(double gridZ, double density_adjusted, double
     const double z_cos = cos(z);
 
     bool vertical = (std::abs(z_sin) <= std::abs(z_cos));
-    // Range to cover in pattern units, with the waves running along x.
-    Vec2d lo = (bbox.min - origin).cast<double>() / scaleFactor;
-    Vec2d hi = (bbox.max - origin).cast<double>() / scaleFactor;
     double lower_bound = 0.;
+    double upper_bound = height;
     bool flip = true;
     if (vertical) {
         flip = false;
         lower_bound = -M_PI;
-        std::swap(lo(0), lo(1));
-        std::swap(hi(0), hi(1));
+        upper_bound = width - M_PI_2;
+        std::swap(width,height);
     }
 
-    std::vector<Vec2d> one_period_odd = make_one_period(scaleFactor, z_cos, z_sin, vertical, flip, tolerance); // creates one period of the waves, so it doesn't have to be recalculated all the time
+    std::vector<Vec2d> one_period_odd = make_one_period(width, scaleFactor, z_cos, z_sin, vertical, flip, tolerance); // creates one period of the waves, so it doesn't have to be recalculated all the time
     flip = !flip;                                                                   // even polylines are a bit shifted
-    std::vector<Vec2d> one_period_even = make_one_period(scaleFactor, z_cos, z_sin, vertical, flip, tolerance);
-
-    // Every wave spans [offset + f_min, offset + f_max] across.
-    double f_min = std::numeric_limits<double>::max();
-    double f_max = std::numeric_limits<double>::lowest();
-    for (const std::vector<Vec2d> *one_period : { &one_period_odd, &one_period_even })
-        for (const Vec2d &point : *one_period) {
-            f_min = std::min(f_min, point.y());
-            f_max = std::max(f_max, point.y());
-        }
-
+    std::vector<Vec2d> one_period_even = make_one_period(width, scaleFactor, z_cos, z_sin, vertical, flip, tolerance);
     Polylines result;
-    for (int i = int(std::ceil((lo.y() - f_max - lower_bound) / M_PI)); lower_bound + i * M_PI + f_min <= hi.y(); ++i) {
-        Polyline &wave = result.emplace_back(make_wave(i % 2 == 0 ? one_period_odd : one_period_even, lo.x(), hi.x(),
-                                                       lower_bound + i * M_PI, scaleFactor, vertical));
-        wave.translate(origin);
+
+    for (double y0 = lower_bound; y0 < upper_bound + EPSILON; y0 += M_PI) {
+        // creates odd polylines
+        result.emplace_back(make_wave(one_period_odd, width, height, y0, scaleFactor, z_cos, z_sin, vertical, flip));
+        // creates even polylines
+        y0 += M_PI;
+        if (y0 < upper_bound + EPSILON) {
+            result.emplace_back(make_wave(one_period_even, width, height, y0, scaleFactor, z_cos, z_sin, vertical, flip));
+        }
     }
 
     return result;
@@ -308,12 +302,12 @@ void FillGyroid::_fill_surface_single(
     // Distance between the gyroid waves in scaled coordinates.
     coord_t     distance = coord_t(scale_(this->spacing) / density_adjusted);
 
-    // Anchor the pattern to our grid module; the 10-line shift keeps its established phase.
-    const coord_t shift  = coord_t(10 * scale_(this->spacing));
-    const Point   origin = align_to_grid(bb.min, Point(2*M_PI*distance, 2*M_PI*distance)) - Point(shift, shift);
+    // align bounding box to a multiple of our grid module
+    bb.merge(align_to_grid(bb.min, Point(2*M_PI*distance, 2*M_PI*distance)));
 
-    // Keep the pattern ends and the multiline copies outside the contour.
-    bb.offset(scale_(this->spacing * params.multiline));
+    // Expand the bounding box to avoid artifacts at the edges
+    coord_t expand = 10 * (scale_(this->spacing));
+    bb.offset(expand); 
 
     // generate pattern
     Polylines polylines;
@@ -333,14 +327,23 @@ void FillGyroid::_fill_surface_single(
         const float density_factor = std::max(0.001f, float(params.density * DensityAdjust / params.multiline));
         const float period         = float(2.0 * M_PI) * float(this->spacing) / density_factor;
 
-        // A cell of margin for the rings closed along the raster border, and a fixed sampling grid for every region.
-        const coord_t cell = scaled(marchsq::GyroidField::gsizef);
-        bb.offset(cell);
-        bb.merge(align_to_grid(bb.min, Point(cell, cell)));
+        // bb is already expanded above by 10 * scale_(spacing) for edge artifacts;
+        // skip a second offset here to avoid raster-area bloat in the marching squares pass.
         marchsq::GyroidField sf(bb, this->z, period, float(omega));
         polylines = marchsq::get_gyroid_polylines(sf, SCALED_SPARSE_INFILL_RESOLUTION);
     } else {
-        polylines = make_gyroid_waves(scale_(this->z), density_adjusted, this->spacing, bb, origin);
+        polylines = make_gyroid_waves(
+            scale_(this->z),
+            density_adjusted,
+            this->spacing,
+            ceil(bb.size()(0) / distance) + 1.,
+            ceil(bb.size()(1) / distance) + 1.);
+
+        // The parametric generator produces wave coords relative to the grid origin;
+        // shift them into absolute layer coords. The marching-squares branch above
+        // already emits absolute coords via GyroidField::to_Point, so it skips this.
+        for (Polyline &pl : polylines)
+            pl.translate(bb.min);
     }
 
     // Apply multiline offset if needed

tests/cli/CMakeLists.txt

@@ -11,13 +11,6 @@ endif ()
 
 add_test(NAME cli_strict_mode
     COMMAND bash ${CMAKE_CURRENT_SOURCE_DIR}/test_cli_strict.sh $<TARGET_FILE:OrcaSlicer> ${ORCA_CLI_TEST_PYTHON})
-add_test(NAME cli_empty_project_config
-    COMMAND bash ${CMAKE_CURRENT_SOURCE_DIR}/test_cli_empty_project_config.sh $<TARGET_FILE:OrcaSlicer> ${ORCA_CLI_TEST_PYTHON} ${CMAKE_SOURCE_DIR})
-set_tests_properties(cli_empty_project_config PROPERTIES
-    LABELS "CLI;RequiresApp"
-    SKIP_RETURN_CODE 77
-    TIMEOUT 300)
-
 set_tests_properties(cli_strict_mode PROPERTIES
     LABELS "CLI;RequiresApp"
     SKIP_RETURN_CODE 77

tests/cli/test_cli_empty_project_config.sh

@@ -1,52 +0,0 @@
-#!/usr/bin/env bash
-# Regression check: a 3mf whose Metadata/project_settings.config carries no settings must load.
-#
-# The CLI reads printable_height out of the project config with opt_float(), which dereferences
-# what option<>() returns. With create = false that is null when the key is absent, so a project
-# saved without settings used to take the CLI down with a segfault. Both models in
-# resources/handy_models are such files.
-#
-# usage: test_cli_empty_project_config.sh <orca-slicer binary> <python3> <source dir>
-set -u
-
-BIN="${1:-}"
-PY="${2:-python3}"
-SRC="${3:-}"
-# 77 is the test's SKIP_RETURN_CODE.
-[ -x "$BIN" ] || { echo "SKIP: orca-slicer binary not found: $BIN"; exit 77; }
-[ -f "$SRC/resources/handy_models/OrcaBadge.3mf" ] || { echo "SKIP: handy model not found"; exit 77; }
-
-WORK="$(mktemp -d "${TMPDIR:-/tmp}/orca-cli-emptycfg.XXXXXX")"
-trap 'rm -rf "$WORK"' EXIT
-mkdir -p "$WORK/datadir"
-
-# Rewrite the project settings to an empty object, so the test holds no matter what the shipped
-# models carry later on.
-cp "$SRC/resources/handy_models/OrcaBadge.3mf" "$WORK/empty_config.3mf"
-"$PY" - "$WORK/empty_config.3mf" <<'PYEOF'
-import shutil, sys, zipfile
-
-path = sys.argv[1]
-entry = "Metadata/project_settings.config"
-with zipfile.ZipFile(path) as src:
-    items = [(i, src.read(i.filename)) for i in src.infolist()]
-with zipfile.ZipFile(path + ".new", "w", zipfile.ZIP_DEFLATED) as dst:
-    seen = False
-    for info, data in items:
-        if info.filename == entry:
-            data, seen = b"{\n}\n", True
-        dst.writestr(info, data)
-    if not seen:
-        dst.writestr(entry, b"{\n}\n")
-shutil.move(path + ".new", path)
-PYEOF
-
-"$BIN" --datadir "$WORK/datadir" --info "$WORK/empty_config.3mf" > "$WORK/info.txt" 2>&1
-rc=$?
-if [ $rc -ne 0 ]; then
-    echo "FAIL: --info on a project with empty settings exited $rc"
-    tail -20 "$WORK/info.txt"
-    exit 1
-fi
-grep -q "size_x" "$WORK/info.txt" || { echo "FAIL: --info printed no geometry"; cat "$WORK/info.txt"; exit 1; }
-echo "PASS: a project with empty settings loads"

tests/fff_print/test_fill.cpp

@@ -13,7 +13,6 @@
 #include "libslic3r/AABBTreeLines.hpp"
 #include "libslic3r/Fill/Fill.hpp"
 #include "libslic3r/Fill/FillAdaptive.hpp"
-#include "libslic3r/Fill/FillGyroid.hpp"
 #include "libslic3r/Flow.hpp"
 #include "libslic3r/Geometry.hpp"
 #include "libslic3r/IntersectionPoints.hpp"
@@ -1258,61 +1257,6 @@ TEST_CASE("Multiline infill of an object matches the infill of a larger object w
     }
 }
 
-TEST_CASE("Gyroid infill of an object matches the infill of a larger object with the same center", "[Fill]")
-{
-    const bool   optimized = GENERATE(false, true);
-    const int    multiline = GENERATE(1, 2);
-    const float  density   = GENERATE(0.05f, 0.2f);
-    const double spacing   = 0.45;
-    CAPTURE(optimized, multiline, density);
-
-    auto circle = [](double radius) {
-        Polygon contour = make_circle_num_segments(scale_(radius), 120);
-        contour.translate(Point::new_scale(100., 60.));
-        return ExPolygon(std::move(contour));
-    };
-    const ExPolygon object = circle(20.);
-    const ExPolygon larger = circle(30.);
-    auto fill = [optimized, multiline, density, spacing](const ExPolygon &region, double z) {
-        std::unique_ptr<Fill> filler(Fill::new_from_type(ipGyroid));
-        filler->spacing = spacing;
-        filler->angle   = float(M_PI / 7.);
-        filler->z       = z;
-
-        FillParams params;
-        params.density          = density;
-        params.multiline        = multiline;
-        params.gyroid_optimized = optimized;
-        params.dont_adjust      = true;
-        Surface surface(stInternal, region);
-        return filler->fill_surface(&surface, params);
-    };
-    // Away from the boundary of the object, where both are clipped and connected the same way.
-    const Polygons inner = shrink(to_polygons(object), scale_(1.));
-    auto farthest = [&inner](const Polylines &from, const Polylines &to) {
-        const AABBTreeLines::LinesDistancer<Line> tree(to_lines(to));
-        double distance = 0.;
-        for (const Polyline &path : intersection_pl(from, inner))
-            for (const Point &point : path.equally_spaced_points(scale_(0.2)))
-                distance = std::max(distance, tree.distance_from_lines<false>(point));
-        return unscale<double>(distance);
-    };
-
-    // Marching squares simplifies rings that start elsewhere in each object.
-    const double tolerance = optimized ? SPARSE_INFILL_RESOLUTION + 0.01 : 0.01;
-    // Half a z period of the waves, through both switches between horizontal and vertical waves.
-    const double wave_distance = spacing * multiline / (density * FillGyroid::DensityAdjust);
-    for (int step = 0; step <= 8; ++step) {
-        const double z = wave_distance * M_PI * step / 8.;
-        CAPTURE(z);
-        const Polylines paths = fill(object, z);
-        REQUIRE_FALSE(paths.empty());
-        const Polylines reference = fill(larger, z);
-        CHECK(farthest(reference, paths) < tolerance);
-        CHECK(farthest(paths, reference) < tolerance);
-    }
-}
-
 TEST_CASE("Multiline cubic infill follows the cubic lines without crossing itself", "[Fill]")
 {
     const int    multiline = GENERATE(2, 3);