* Add Optimized Gyroid infill (auto-tuned wavelength + amplitude)
New infill geometry derived from FillGyroid. Two parameters are
auto-computed per-region from density, line spacing, and layer height
(no user inputs):
omega = sqrt(density_adj) / sqrt(1 + layer_height/spacing)
clamped to [0.5, 2.0]
-- Euler-Bernoulli buckling: critical load ~ 1/L^2,
so shorter wavelength under higher load (denser infill)
raises buckling resistance.
amplitude = 0.55 / omega^2, clamped to [0.20, 0.65]
-- Curved-beam bending stress: peak stress ~ A * omega^2,
so amplitude is reduced as omega rises to keep peak
fiber stress bounded while preserving stiffness.
Files:
- src/libslic3r/Fill/FillOptimizedGyroid.{hpp,cpp} (new)
- src/libslic3r/Fill/FillBase.cpp (factory case)
- src/libslic3r/Fill/Fill.cpp (switch case)
- src/libslic3r/Layer.cpp (switch case)
- src/libslic3r/PrintConfig.{hpp,cpp} (enum + label)
- src/libslic3r/CMakeLists.txt (build sources)
User-facing: appears as "Optimized Gyroid" in the Fill Pattern dropdown.
Density still chosen by user; omega/amplitude are internal.
* Fix build: layer_height is in FillParams, not Fill base
* Add ipOptimizedGyroid to multiline infill list in ConfigManipulation
* Refactor: replace ipOptimizedGyroid enum with gyroid_optimized boolean
Per @RF47's review feedback, fold the optimized wave math into FillGyroid
itself behind a per-region boolean instead of a separate infill enum.
What changes:
- New ConfigOptionBool "gyroid_optimized" on PrintRegionConfig (default
false). When unchecked, gyroid behavior is byte-identical to before.
- Optimized wave math (compute_omega_factor, compute_amplitude_factor,
f_opt, make_*_opt, make_optimized_gyroid_waves) lives inside
FillGyroid.cpp. _fill_surface_single branches on params.gyroid_optimized.
- FillParams gains a bool gyroid_optimized field, populated in Fill.cpp
from region_config alongside fill_multiline.
- UI checkbox added under Strength > Infill in Tab.cpp, label
"Optimize gyroid wave (experimental)". Toggle is hidden by
ConfigManipulation when sparse_infill_pattern != ipGyroid.
- "gyroid_optimized" added to s_Preset_print_options for preset I/O.
What goes away:
- ipOptimizedGyroid enum value, factory case, switch cases, dropdown
label, string key.
- FillOptimizedGyroid.cpp / FillOptimizedGyroid.hpp (math moved into
FillGyroid.cpp).
- Net diff drops by ~250 lines.
Existing profiles using gyroid are unaffected.
* Wire gyroid_optimized through SurfaceFillParams to FillParams
Linux build failed because line 921 in Fill.cpp populates a
SurfaceFillParams (the dedup struct), not FillParams directly.
Add the field there, in operator< / operator==, and copy it to
FillParams at both conversion sites.
* Use toggle_line for gyroid_optimized: hide row when pattern != gyroid
* Account for multiline wall thickness in omega correction (per @RF47)
When fill_multiline = N, each gyroid wall is N lines thick, so the
geometric scale fed into the buckling correction term should be
spacing * N rather than spacing. Increases omega (tighter wavelength)
when multiline is enabled, consistent with the thicker wall being
more buckling-resistant.
* Optimized gyroid via marching squares on the implicit scalar field
Per @RF47 review: replace the analytical f_opt / make_one_period_opt
wave generator (which had visible kinks at vertical-horizontal
transitions) with a marching-squares iso-extraction on the gyroid
scalar field, modeled on FillTpmsFK.cpp.
- New marchsq::GyroidField in FillGyroid.cpp evaluates
F(x,y,z) = sin(fx*x)cos(fy*y) + sin(fy*y)cos(fz*z) + sin(fz*z)cos(fx*x)
where fx = omega * baseline (anisotropic in x), fy = fz = baseline.
- get_gyroid_polylines() runs marching squares at iso=0 and converts
rings to polylines.
- _fill_surface_single() optimized branch now builds GyroidField,
runs marching squares, and skips the bb.min translate (field
output is already in absolute coords).
- Dropped: f_opt, make_one_period_opt, make_wave_opt,
make_optimized_gyroid_waves, compute_amplitude_factor. Amplitude
has no clean analog in iso-zero extraction.
- Standard (non-optimized) gyroid path unchanged.
* Mass calibration: compensate period by cbrt(omega) for x-anisotropic field
Per @RF47: optimized vs standard gyroid had different masses at the
same sparse_infill_density setting. Cause: scaling fx by omega while
leaving fy=fz at the baseline raised the surface-area-to-volume ratio
by approximately omega^(1/3) (the geometric mean of the three
frequencies).
Fix: multiply the base period by cbrt(omega) so the geometric mean of
(fx, fy, fz) returns to the standard baseline. Net effect:
fx = omega^(2/3) * baseline_orig
fy = fz = omega^(-1/3) * baseline_orig
which preserves total mass at the same density setting while
preserving the load-direction anisotropy this PR introduces.
* Switch optimized gyroid anisotropy from X to Z (per @RF47)
Z is the typical compression-load axis for FFF parts and is not at
delamination risk under compression — so the dominant failure mode
is column buckling of the vertical strands themselves. Tightening
fz directly shortens the effective vertical strand length, which
improves Z-axis buckling resistance.
Mass calibration via cbrt(omega) period compensation still applies
(scaling exactly one of three frequencies by omega; the geometric-
mean preservation argument is symmetric across axes).
* Update src/slic3r/GUI/Tab.cpp
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
* Address review feedback (Copilot + @RF47)
- Fill.cpp: gate params.gyroid_optimized on (params.pattern == ipGyroid)
so non-gyroid surfaces don't differ in SurfaceFillParams by an
irrelevant flag (would unnecessarily split fill batching).
[Copilot suggestion, RF47 confirmed correct]
- PrintConfig.cpp: drop "amplitude" from the tooltip; only wavelength
is parameterized (the marching-squares iso=0 extraction is invariant
to a uniform field scale, so amplitude has no effect).
- FillBase.hpp: shorten gyroid_optimized comment to match the actual
carried state (no amplitude term).
- FillGyroid.cpp: shorten the marchsq namespace comment block; the
ODR concern was overstated (FillTpmsFK uses the same pattern fine).
* Drop redundant marchsq bb expansion (Copilot)
bb is already offset by 10 * scale_(spacing) above for edge-artifact
margin; the second offset on bb_field doubled the raster area for no
geometric benefit and hurt CPU time on large parts.
* Update src/slic3r/GUI/Tab.cpp
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
* Fix density mismatch + rename to Z-buckling bias optimization
Issue (per @ianalexis): at the same sparse_infill_density setting,
the optimized branch produced denser fill than standard. Verified via
Python sim (sim_gyroid_compare.py) using marching squares on the
implicit field across multiple z slices.
Root cause: the omega formula was inverted from the buckling-physics
intent. The naive sqrt(density_adj) factor produced omega < 1 at
typical print densities (10-30%), which LENGTHENED the Z wavelength
instead of shortening it -- net loss in both mass and strength.
Fix:
- compute_omega_factor: invert to sqrt(1 / density_adj), clamp to
[1.0, 2.0]. Now omega = 2.0 at low density (long strands need
most help) and clamps to 1.0 above ~30% density (no-op, since
standard gyroid is already short enough).
- Remove the cbrt(omega) period compensation. Empirically (sim
table embedded in FillGyroid.cpp comment) the inverted formula
keeps line length per area at ~1.000 of standard across all
densities with no period scaling needed.
Predicted gains (sim, Z-axis Euler buckling proxy):
density line/std strength/std
10% 1.000 2.84x
15% 1.000 1.89x
20% 1.000 1.42x
30%+ 1.000 1.00x (no-op)
Rename per @ianalexis: "Optimize gyroid wave" oversells (now no-op
above 30% density and Z-only). Renamed user-facing label to
"Z-buckling bias optimization (experimental)" with updated tooltip
that scopes to vertical compression and discloses the density cutoff.
Internal config key (gyroid_optimized) unchanged for diff size.
Real-world Instron compression tests at Brown's Prince Lab to follow.
---------
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
Co-authored-by: SoftFever <softfeverever@gmail.com>
Port Z Anti-Aliasing from BambuStudio-ZAA (https://github.com/adob/BambuStudio-ZAA)
to OrcaSlicer. ZAA eliminates stair-stepping on curved and sloped top surfaces
by raycasting each extrusion point against the original 3D mesh and micro-adjusting
Z height to follow the actual surface geometry.
Key changes:
- Add ContourZ.cpp raycasting algorithm (~330 lines)
- Extend geometry with 3D support (Point3, Line3, Polyline3, MultiPoint3)
- Template arc fitting for 2D/3D compatibility
- Change ExtrusionPath::polyline from Polyline to Polyline3
- Add 5 ZAA config options (zaa_enabled, zaa_min_z, etc.)
- Add posContouring pipeline step in PrintObject
- Update GCode writer for 3D coordinate output
- Add ZAA settings UI in Print Settings > Quality
- Add docs/ZAA.md with usage and implementation details
ZAA is opt-in and disabled by default. When disabled, the slicing pipeline
is unchanged.
* Initial working fixed ironing angle implemented with new Fixed ironing angle setting
* update documentation
* Combine Fill.is_using_template_angle and Fill.alternate_fill_direction into Fill.fixed_angle
* Rename SurfaceFillParams.is_using_template_angle to SurfaceFillParam.fixed_angle.
* refactor Infill rotation template
* clean up comments
* set default solid_infill_rotate_template to empty
* Fix an issue that infill_direction solid_infill_direction not working as expected
* update based on feedback
* Infill Line Multiplier
* Modular Offset Function
* Lightning multiline
* Crosshatch Multiline
ipCrosshatch
* cleaning
Cleaning
clean2
* 3d Honeycomb
cut poliline ends
* Fill Tpmsd Multiline
Fill Tpmsd Multiline
* Update Multiline function
multiline funcion simplify
* Update FillTpmsD
* FillHoneycomb
* Update src/libslic3r/PrintConfig.cpp
Co-authored-by: Copilot <175728472+Copilot@users.noreply.github.com>
* Fix Honeycomb Multiline
Simplify polylines in honeycomb infill generation
* Improve multiline infill support and pattern simplification
Moved multiline infill application after pattern translation and simplification in Fill3DHoneycomb, and added multiline support to FillAdaptive. Updated honeycomb and 3D honeycomb infill to simplify polylines to 5x line width. Extended GUI and config to support multiline for Adaptive Cubic infill pattern and clarified max value comment.
minimum changes
Co-Authored-By: Ian Bassi <12130714+ianalexis@users.noreply.github.com>
* Increase multiline fill spacing in honeycomb infill
Adjusts the spacing parameter in the multiline_fill function to 1.1 times the original spacing, potentially improving infill distribution or print quality.
* Refine fill_multiline tooltip and pattern support logic
Updated the tooltip for the 'fill_multiline' parameter to improve clarity and punctuation. Refactored the logic in ConfigManipulation.cpp to clarify which infill patterns support multiline infill.
* better management of non supported infill patterns
---------
Co-authored-by: SoftFever <softfeverever@gmail.com>
Co-authored-by: Copilot <175728472+Copilot@users.noreply.github.com>
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
Co-authored-by: Ian Bassi <12130714+ianalexis@users.noreply.github.com>
* SPE-2405: Add Zig Zag infill that is rectilinear infill but with a consistent pattern between layers.
This Zig Zag infill is inspired by the Zig Zag infill in Cura.
Change-Id: I798affa99f4b5c3bd67f47643e67530fb7c3e0cb
(cherry picked from commit 2808d04d5deef6f99f9618648e46f11de03efc98)
* Add Cross zag and locked-zag for shoes
Ported from BambuStudio
* wip
* sparse infill roratation template
* solid_infill_rotate_template
* remove rotate_solid_infill_direction
* hide sparse infill rotation template for non applicable infill pattern
* hide solid_infill_rotate_template for non supported solid infill patterns
* update icon
* support empty string for ConfigOptionFloats deserialize
* fix build errors
---------
Co-authored-by: Lukáš Hejl <hejl.lukas@gmail.com>
* Fix infill anchor missing
* Correctly process cases without fill lines in FillRectilinear::fill_surface_with_multilines()
* Fix infill anchor missing for several other infill patterns
* Fix infill anchor missing for rectilinear and aligned rectilinear infill pattern
---------
Co-authored-by: Noisyfox <timemanager.rick@gmail.com>
* ENH: Enabled gap fill algorithm for all solid fill types
* Made gap fill an option & refactored code into its own method
* Code comment updates
* Converted gap fill to enum and control filter out gap fill in the UI
* Update label for consistency
* Spelling mistake
* Initial port of the new ensure vertical thickness algorithm from PrusaSlicer.
Based on prusa3d/PrusaSlicer@1a0d8f5130
* Remove code related to "Detect narrow internal solid infill" as it's handled by the new ensuring code
* Support different internal solid infill pattern
* Ignore removed options
---------
Co-authored-by: Pavel Mikuš <pavel.mikus.mail@seznam.cz>
Co-authored-by: SoftFever <softfeverever@gmail.com>
* Remove BambuLab's implementation of solid infill bridging enhancement
, will use Prusa's instead
* Port "Extend sparse infill" from Prusa
* Improve anchoring by shifting the lines half-spacing
* Add missing fill patterns
* Improve anchoring by keeping fine details
* Make sure the opposite directions do not cancel each other
---------
Co-authored-by: Pavel Mikus <pavel.mikus.mail@seznam.cz>
Previously grid infill may be cut, so the strength on one direction is too weak. Now we switch the order at neighboring layers, so the strength of both directions are good enough.
Change-Id: I0ba768eeee34ce430e43ea57d8f06c209d469d39
These two settings is necessary for some
specific user case.
Signed-off-by: salt.wei <salt.wei@bambulab.com>
Change-Id: I9d70679932ac90c34296393d0e8bb8aebd8ebe48
Add loop inside sparse infill of lower layer
to provide archor for internal bridge.
This option controls how many lower layers generate
loop path.
Signed-off-by: salt.wei <salt.wei@bambulab.com>
Change-Id: Ifdb6db9090115732aa2cacf5d155b587a10e18fc
(cherry picked from commit 4fdb87ecd5c2e680f6bad2d018ba39cd05f787ce)
Sync some code change and fix from Prusa.
Thanks Prusa.
This also can fix github issue #317
Signed-off-by: salt.wei <salt.wei@bambulab.com>
Change-Id: If6993e0149733ccf85ed85f82553caa03df7ac60
Enable arachne for concentric pattern by
referring to PrusaSlicer
Also remove useless pattern we added.
Signed-off-by: salt.wei <salt.wei@bambulab.com>
Change-Id: Ie2574f7fc4751ebdf1caab4de52013f3101e104f
