Commit Graph
10 Commits
Author SHA1 Message Date
Tommaso BianchiandClaude Opus 4.8 c980725e9d CAD: mirror body feature (reflect a solid about a plane)
Adds CadFeatureType::Mirror: reflect a target body about a plane using
gp_Trsf::SetMirror + BRepBuilderAPI_Transform. BooleanMode::New keeps the
mirrored copy as its own body (mirror_keep_original decides whether the
source survives); BooleanMode::Add fuses it back into the source, so an
overlapping mirror does not double-count volume.

Serialization: mirror_keep_original is appended at the very end of both
CadFeature::save and load (append-only contract). The mirror plane reuses
the existing `plane` member and the body selector reuses `target_body`,
as Cut already does. Golden fixture regenerated at the current
SNAPORCA_CAD_RECIPE_VERSION = 2; the existing field-value assertions all
still pass unchanged, and the reorder tripwire was re-verified after
regeneration (swapping draft_face/draft_angle in `load` alone still
fails the golden test).

Tests assert analytic values: mirrored volumes equal (8000 each) with the
reflected centroid, Add on a non-overlapping asymmetric body gives exactly
2x volume, Add across an intersecting plane gives strictly less than 2x,
and an invalid body index fails cleanly with a non-empty error.

MCP: `mirror` method registered in describe_tools().

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-07-24 11:52:29 +02:00
Tommaso BianchiandClaude Opus 4.8 b807be3c4a CAD mass properties: volume / area / centre of mass / inertia
Port of snaporca c2821af783. New GeometryEngine::mass_properties over BRepGProp
(separate VolumeProperties/SurfaceProperties), bounds-checked
CadDocument::body_mass_properties, and a mass_properties MCP method. Query-only:
no CadFeature, no serialization, no version change. Analytic tests
(WithinRel/WithinAbs): cube 8000/2400/COM(0,0,10)/inertia 533333, cylinder
500pi/300pi, hollow = solid-500pi, invalid index -> valid=false.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-07-23 23:18:42 +02:00
Tommaso BianchiandClaude Opus 4.8 f4160595b0 Kill the remaining Design-tab UI freezes
query_topology: indexing a body face-by-face was quadratic — face_by_index
re-walks the explorer and edge_by_index rebuilds the whole indexed map on every
single call. On a 15.7k-face / 25.6k-edge imported solid this blew past the
MCP 15 s main-thread timeout with the UI frozen throughout. GeometryEngine
gains faces_of()/edges_of(), which enumerate once in the very same order (ids
stay interchangeable with the _by_index accessors, so fillet/up_to_face targets
are unaffected). Measured on that body: 15 s timeout -> 0.46 s.

Feature ops: every commit-time m_doc.recompute() (fillet, cut, shell, boolean,
extrude, ...) now goes through recompute_guarded(), which runs the rebuild on a
worker thread. Live-preview/drag paths stay inline on purpose — yielding inside
a drag would be worse than the stall.

run_off_ui_thread(): the progress dialog is now created only after 300 ms, so a
fast op does not flash a dialog, while input stays blocked (wxWindowDisabler)
for the whole operation since the worker owns the document.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-07-15 00:13:10 +02:00
Tommaso BianchiandClaude Opus 4.8 343a0439f1 Import a triangle mesh as an editable B-rep body (mesh2step port)
Opening an STL/OBJ in the Design pane now rebuilds it into a real OCCT B-rep
solid that the face/edge feature tools can operate on, instead of a print mesh.

GeometryEngine::mesh_to_brep is a native C++ port of mesh2step
(github.com/tommasobbianchi/mesh2step): vertices and edges are shared across
triangles at construction time (vertex cache by deduped index, edge cache by
unordered index pair), so no BRepBuilderAPI_Sewing pass is needed to rebuild the
topology afterwards, and watertightness falls out of the edge-usage counts for
free. An open mesh is returned as a shell and reported as such — never dressed up
as a fake solid.

It runs in-process on the OCCT kernel libslic3r already links, so no STEP file is
written or re-read. That is not an optimisation but the whole point: a faceted
STEP of a 62k-triangle mesh is ~149 MB and OCCT's STEPControl_Reader takes >300 s
to parse it back, so routing this through a file would hang the GUI.

Coplanar neighbours are merged (ShapeUpgrade_UnifySameDomain, 5° default) so the
body arrives with pickable CAD faces rather than one face per triangle — on the
20,656-triangle test part that is 20,614 faces down to 4,784. Without it the
import is technically a solid but nothing you can meaningfully fillet or extrude.

- Design pane: "Import mesh" button + Shift+M; warns above 50k triangles.
- MCP: import_mesh {path, tolerance, merge_angle_deg}, returning the full
  conversion stats so a caller can tell an honest solid from an open shell.
- Catch2: cube round-trip (exact volume, 12 faceted faces, 6 after merge), open
  mesh stays a shell, and the scale-independent sliver rule that a naive
  area < tolerance^2 test would get wrong.

Verified end-to-end on the real 20,656-triangle ir3v2 hotend STL: reproduces
mesh2step's Python run exactly (20,614 kept, 42 degenerate, 0 boundary edges,
2 non-manifold edges, not watertight) and the resulting body's bbox matches the
one FreeCAD reports for the same part.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-07-11 07:02:33 +02:00
Tommaso BianchiandClaude Opus 4.8 f341ee2677 MCP bridge: expose all 16 methods live + fix optional-param required-ness
- snaporca_mcp_bridge.py: _param_schema maps array/object types + carries
  per-param description; _FALLBACK_TOOLS expanded slice-1 -> full 16-method
  surface (socket-down at client startup still shows the whole toolset)
- describe_tools: give genuinely-optional params a default (body -1, profile [],
  shell.face -1, extrude.distance2 0 / up_to_face -1) so the bridge no longer
  marks them required (draft.face/edge/path/a/b/reference stay required)

Product code byte-identical to snaporca (md5 match). orca_cad slicer builds clean.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-06-30 18:05:54 +02:00
Tommaso BianchiandClaude Opus 4.8 94cde2af21 MCP slice 5: body-targeted fillet/chamfer, ordered slice contours, surface-deviation validate, widen Build
- fillet/chamfer accept optional `body` (sets target_body; edge id resolved against THAT body)
- slice_body chains section segments into ordered contours, each flagged closed/open
- validate_against adds surface_deviation (one-sided Hausdorff via BRepExtrema_DistShapeShape)
- new actions pattern/shell/draft; extrude gains end=blind|symmetric|two_sided|through_all|up_to_face + taper/flip/distance2
- GeometryEngine::surface_deviation helper (byte-identical to snaporca; Catch2 [Deviation] test lives in snaporca, whose test_geometry.cpp carries the CAD suite)

Product code byte-identical to snaporca (md5 match). Both forks build clean.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-06-30 17:52:08 +02:00
Tommaso BianchiandClaude Opus 4.8 d2f97a752b MCP slice 4: widen Build (revolve, fillet, chamfer, hole, boolean) + profile
Reconstruction is no longer box-only. Five new actions, all thin
wrappers over existing CadDocument::add_* (the same kernel the GUI
calls): revolve (sketch -> add_revolve), fillet/chamfer targeted at a
measured edge id from query_topology, hole (add_hole), and boolean
(union/subtract/intersect over two bodies). extrude and revolve also
accept an optional closed profile=[[x,y],...] -> add_sketch_profile,
the Measure->Build bridge: feed a measured/sliced contour straight back.

Shared helpers plane_from / bool_from / profile_from. Each action is
transactional (checkpoint -> add -> recompute -> undo on failure ->
refresh) and returns post-state. Live-verified: fillet, chamfer (clean
edge), hole, profile-extrude (L), revolve (ring), boolean union (3->2
bodies). MCP method catalogue now 13.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-06-30 16:45:01 +02:00
Tommaso BianchiandClaude Opus 4.8 8db9544a1a MCP slice 3: import_step + validate_against (close the RE loop)
Add the Build-input and Validate ends of the reverse-engineering loop.
import_step loads a STEP as native B-rep bodies (the reference part to
measure), reusing the GUI Import path (read_step_solids -> Import
features -> recompute). validate_against compares a body to a reference
({step:path} | {body:id}) and reports volume delta %, bbox delta, and
centroid offset via OCCT GProp + Bnd_Box — the RE skill's actual
acceptance metric (the "scarto %"); surface-deviation heat-map is the
upgrade path.

With this the full Understand -> Measure -> Build -> Validate loop is
live: 8 methods (describe_tools/describe_scene/query_topology/measure/
slice_body/import_step/validate_against/extrude). Verified: import a STEP
then validate body vs same STEP = 0.0%% delta / 0.0mm offset.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-06-30 15:52:20 +02:00
Tommaso BianchiandClaude Opus 4.8 5b46b1ed1f MCP slice 2 (Measure): query_topology, measure, slice_body
The "evidence" half of the reverse-engineering loop — read-only
perception that turns a body into measured numbers. query_topology
lists faces (centroid/normal, cylinder radius+axis when round) and
edges (length, circle radius); measure returns distance (and angle when
both refs have a direction) between two {face|edge|point} refs;
slice_body cross-sections a body by a base plane at an offset and
returns world polylines (sections-as-evidence). All reuse GeometryEngine
topology accessors; slice_body adds one BRepAlgoAPI_Section call.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-06-30 15:42:44 +02:00
Tommaso BianchiandClaude Opus 4.8 4f8a0d133f Add MCP control surface (slice 1): socket server + describe/extrude
Predispose the Design tab to run under an external MCP agent. New
McpControl.{cpp,hpp} embeds a line-delimited JSON-RPC 2.0 server over a
Unix domain socket, off unless env SNAPORCA_MCP is set. Requests are
marshalled onto the wx main thread and run through the SAME CadDocument
kernel the GUI uses, via two thin DesignPanel hooks (mcp_doc /
mcp_after_change) — no parallel engine.

Slice-1 methods: describe_tools (introspection -> the bridge builds tool
schemas), describe_scene (feature tree + per-body bounding boxes), and
extrude (centred rectangle sketch -> new solid). Every op returns its
full post-state. POSIX-only; Windows compiles to a no-op.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
2026-06-30 15:32:51 +02:00