Commit Graph

752 Commits

Author SHA1 Message Date
SoftFever
c528d3a0bc feat(gui): enable Hybrid nozzle flow for multi-sub-nozzle extruders
An extruder with more than one physical sub-nozzle can hold a mix of
Standard and High Flow nozzles. The Flow dropdown now offers Hybrid for
such extruders (extruder_max_nozzle_count > 1, nil-guarded); grouping
already expands a Hybrid extruder into per-volume nozzle groups from
extruder_nozzle_stats.

- sidebar Flow combo offers Hybrid only for multi-sub-nozzle extruders
- preset lookup treats Hybrid as Standard (presets define no Hybrid
  variant); variant strings are never fabricated for it
- printer tab splits a Hybrid extruder into Standard + High Flow rows,
  with matching selection-index arithmetic and sync-enable rules
- syncing from a printer whose extruder holds mixed nozzle flows now
  selects Hybrid instead of collapsing to the dominant flow type
- send-to-printer flow check: a nozzle-rack extruder validates its
  nozzle inventory (mounted + rack) against every needed flow instead
  of comparing only the mounted nozzle; mounted-flow lookup is now
  per-extruder, fixing an index shift when a nozzle reports no flow
- Hybrid is session-only in app config (stored as Standard), so a
  fresh session starts from concrete flow types

Printers whose extruders have a single sub-nozzle (including all
dual-extruder machines without a rack) see no new option and identical
check behavior.
2026-07-10 18:02:26 +08:00
SoftFever
826e36fb1e feat(printer): add cooling filter support flag and expose its toggle
cooling_filter_enabled existed as a config option but was shown nowhere,
and there was no capability flag to gate it. The cooling filter and air
filtration are alternative accessories sharing the same duct, so a
printer declares one or the other.

- new hidden printer capability flag support_cooling_filter
- "Use cooling filter" toggle in the Accessory group, shown only when
  the printer supports it; the air-filtration toggle hides in that case
  (no vendor restriction: third-party printers keep air filtration)
- explicit defaults (0) in the common machine base
- H2C declares support_cooling_filter=1 instead of support_air_filtration;
  its start-gcode already carries the cooling-filter conditional, so the
  toggle is functional. On H2C this drops the two exhaust-fan lines that
  air filtration emitted for ABS-class filaments, matching the printer's
  actual duct accessory; H2C is new on this branch so no existing user
  output changes.

Printers without the flag keep exactly the previous accessory UI and
g-code.
2026-07-10 16:38:46 +08:00
SoftFever
b12aad6a8c feat(orient): auto-orient the largest overhang toward the cooling fan
New printer option fan_direction (undefine/left/right/both, default
undefine) declares which side the auxiliary part-cooling airflow comes
from. When set and the printer has an auxiliary fan, auto-orient adds a
yaw rotation so the dominant overhang area faces the airflow, and newly
added primitive shapes are pre-oriented the same way (except the Cube,
whose axis-aligned bounding box the pressure-advance pattern calibration
depends on).

- FanDirection enum + fan_direction printer option (Accessory group,
  enabled only with auxiliary_fan)
- orient engine: weighted overhang areas per candidate, yaw-direction
  search, vertical rotation applied on top of the primary orientation;
  the cooling weights are taken from the candidate actually chosen,
  including the flat-bottom tie-break
- orient_for_cooling() for primitive placement
- set fan_direction=left on H2C/H2D/H2D Pro/X1/X1E/P1S 0.4 profiles
  (X1C/H2S/P2S/X2D/Qidi X-Max 4 already carried the key, which now
  takes effect)

With fan_direction unset or no auxiliary fan the vertical rotation stays
identity and auto-orient results are unchanged; slicing and g-code are
never affected.
2026-07-10 16:21:48 +08:00
SoftFever
93a81179a1 feat(gui): add purge mode selector dialog
The engine already implements prime_volume_mode (Default/Saving/Fast)
but nothing in the UI could set it, leaving prime-saving unreachable on
multi-sub-nozzle extruders and fast purge unreachable on printers that
support it.

- new PurgeModeDialog with selectable Standard/Fast or
  Standard/Prime Saving cards depending on printer capability
- "Purge mode" sidebar button next to Flushing volumes; opens the
  dialog and stores the choice in the project config
- printer preset-load gating: button shown only when the printer has
  multiple sub-nozzles per extruder or sets support_fast_purge_mode;
  stale project values the printer cannot honor reset to Default
- enable fast purge on A2L 0.4 (support_fast_purge_mode), explicit
  default 0 in the common machine base
- new dialog strings added to OrcaSlicer.pot

Printers without these capabilities never show the button and their
projects keep prime_volume_mode at Default, so slicing output is
unchanged.
2026-07-10 15:41:57 +08:00
SoftFever
b2eeed2622 feat(slicing): enforce filament flow-type restrictions in auto grouping
Filament grouping already consumed per-filament forbidden nozzle volume
types, but every call site passed an empty map, so a variant-restricted
filament (e.g. one limited to "Direct Drive TPU High Flow") could be
auto-grouped onto an incompatible nozzle flow type on multi-variant
printers.

- add convert_to_nvt_type() to parse extruder variant strings
- add Print::get_filament_unprintable_flow(): forbidden volume types =
  printer extruder variants minus the filament's declared variants;
  filaments declaring no variants stay unrestricted
- feed the map into grouping at the by-object path (Print.cpp) and all
  six mapping/planning sites in reorder_extruders_for_minimum_flush_volume
- unit-test the string parser

Non-restricted configurations produce an empty map, so existing
printers' grouping and g-code are unchanged.
2026-07-10 15:10:46 +08:00
SoftFever
00816968a2 Merge branch 'main' into feature/h2c_support_clean 2026-07-09 22:17:20 +08:00
π²
bc6ffcfb31 Anisotropic surfaces + Separated Infills (remake) (#11682)
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
2026-07-08 15:40:19 -03:00
Ian Bassi
20a66fa99b Top Surface Expansion (#14296)
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
2026-07-08 14:20:40 -03:00
Ian Bassi
da149ee75a Add toolchange ordering option (Standard/Cyclic). (#13582) 2026-07-08 14:18:41 -03:00
SoftFever
237ef41b06 feat(libslic3r): multi-nozzle slicing engine for H2C/A2L
Port BambuStudio's dual-nozzle slicing core: H2C-era config keys, filament-to-nozzle grouping with per-layer dynamic regrouping, filament/nozzle/hotend gcode placeholder vocabulary, multi-nozzle wipe tower pre-heat/pre-cool, the two-pass pre-cooling injector, and corexy farthest-point timelapse.
2026-07-09 01:16:25 +08:00
Ian Bassi
3bee58fcab Spanish Fuzzy Skin standarized (#14622) 2026-07-06 14:14:34 -03:00
Ian Bassi
6b7cfd71b1 Spanish update + Gettext for all (#14620) 2026-07-06 13:32:47 -03:00
Florian
2d4f7a7437 added option to limit polyhole edges (#12349)
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
2026-07-04 23:03:36 -03:00
Valerii Bokhan
1882861a98 Feature: Small perimeters speed for supports (#13459) 2026-07-03 17:27:57 -03:00
Ian Bassi
a6dd002fe7 Top and Bottom layer directions (#13631)
* Top layer direction

* Bottom layer direction

* comSimple
2026-07-03 17:27:05 -03:00
Wegerich
f33bf459ba Update adaptive pressure advance option labels and tooltips (#14411)
Co-authored-by: yw4z <ywsyildiz@gmail.com>
Co-authored-by: Ioannis Giannakas <59056762+igiannakas@users.noreply.github.com>
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
2026-07-03 11:42:23 -03:00
Ioannis Giannakas
3c8c667dbd Add "First layer fan speed" option (per filament) (#14270)
Implement First layer fan speed
2026-06-30 10:48:58 +01:00
Ian Bassi
ae2c36f091 General Localization minor fix + Spanish Update (#14274) 2026-06-28 13:30:31 -03:00
SoftFever
14e572db5f Add nozzle flow variant & make some options multi-variant (#13712)
# Description

Port BBS per-extruder config variants toggle, thanks Bambu!

Also fix invalid num error when resetting multi-variant filament
overrides.

TODOs:

- [x] Make more configs multi-variant (such as speeds)
- [x] Add flow variant (normal/high flow) combo box
- [x] Add botton to sync config to other variant


# Screenshots/Recordings/Graphs

<img width="846" height="1494" alt="image"
src="https://github.com/user-attachments/assets/47abf053-f5b8-4c86-ac0b-c0323ed8b242"
/>

<img width="1478" height="1189" alt="707420e5be01c30af3e6ede1f3dc9b67"
src="https://github.com/user-attachments/assets/11268712-da65-42ab-9cb8-3cede7790a5c"
/>

<img width="1478" height="1189" alt="81d5d3877f4d5bf9dccd44d7f0b30aa7"
src="https://github.com/user-attachments/assets/cda5ea51-07c3-48fc-bfbb-1428dca14e26"
/>


## Tests

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> Please describe the tests that you have conducted to verify the
changes made in this PR.
-->

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> A guide for users on how to download the artifacts from this PR.
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[How to Download Pull Requests Artifacts for
Testing](https://www.orcaslicer.com/wiki/how_to_download_pr_artifacts)
Fix #10336
2026-06-28 22:30:40 +08:00
Ioannis Giannakas
0e4928f200 Introduce minimal chamber temperature field (gcode chamber_min_temperature (#14340)
Introduce minimal chamber temperature field (gcode chamber_min_temperature)
2026-06-27 13:27:01 +01:00
Noisyfox
599f606f6f Make machine_max_junction_deviation multi-variant, just like all other motion ability parameters 2026-06-23 22:40:07 +08:00
SoftFever
ca388f2d9e Merge branch 'main' into pr/Noisyfox/13712 2026-06-22 10:56:11 +08:00
Ian Bassi
d87f7e462c Localization fixes (#14291)
* Restore text

* Restore english fuzzys

* Gettext

* Fuzzy for comment

* Gettext
2026-06-19 11:54:53 -03:00
Ian Bassi
514ab02525 Localizations refactor (#14254) 2026-06-18 09:13:51 -03:00
Wegerich
d7688a27d0 APA for overhangs - Prusa incompatibility warning (#14271)
* APA for overhangs - Prusa incompatibility warning

Added a sentence explicitly stating that APA for overhangs is not compatible with prusa printers

* whitespace
2026-06-18 11:46:51 +01:00
Alexandre Folle de Menezes
4535f19501 Misc fixes to GUI strings (#14047)
* Degrees symbol don't need localization

* The Z when referring to the axis should be uppercase

* Fix the spelling of "GitHub" to camelcase

* Unify the casing of mouse button shortcuts

* Always use G-code with an hyphen

* Fix the spelling of "restricted"

* More grammar fixes

* add missing modifications

---------

Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-06-17 17:55:32 +08:00
SoftFever
9eeb73b68b feat: Support 3MF as g-code (use_3mf option) (#14238)
* feat: add support for 3MF file format in printer configurations and export options

* fix file extension

* enable 3mf for X Max 4

* disable use_3mf for X Plus 4

* Fixed an issue where `label_object_enabled` was not properly propagated to 3mf

* enable exclude object for Max 4

* remove hardcoded use 3mf for flashforge, move them to the new printer profiles config
2026-06-17 15:39:40 +08:00
Ian Bassi
6bb7903b97 Spanish update + Desc update (#14165) 2026-06-11 22:07:05 -03:00
SoftFever
f3a5c169c9 Fix user preset load crash from inconsistent per-variant vector sizes (#14106)
* Fix user preset load crash from inconsistent per-variant vector sizes
2026-06-08 22:13:00 +08:00
packerlschupfer
a529f8c473 Print Host: add Moonraker (Klipper) host type (#13991)
OrcaSlicer currently ships an "Octo/Klipper" host type that maps to the
OctoPrint REST endpoints (api/version, api/files/local). It works for
Klipper setups that run Moonraker with the OctoPrint-emulation plugin,
but native Moonraker — and Moonraker-compatible firmwares like the
Prusa-Firmware-Buddy buddy-klipper fork — speak a different shape:
distinct paths, JSON body for /printer/print/start, {"result":...}
envelope. There's no host type for that today.

Add a new Moonraker class deriving from PrintHost. Endpoints used,
matching the Moonraker spec:

- GET  /server/info                      — connection test, reads
                                            result.klippy_state
- GET  /server/files/roots               — storage-picker dropdown
                                            (returns roots with 'w'
                                            permission); gracefully
                                            degrades if absent
- POST /server/files/upload (multipart)  — upload (form fields:
                                            file, root)
- POST /printer/print/start (json)       — {"filename":"<path>"}; the
                                            filename is whatever the
                                            upload response returned
                                            in result.item.path, so any
                                            server-side rename
                                            (collision suffix etc.) is
                                            respected. JSON body is
                                            built via property_tree
                                            write_json so exotic
                                            characters in the path are
                                            properly escaped.

Auth: X-Api-Key header, only when printhost_apikey is non-empty
(Moonraker can be configured to require it but doesn't by default).
HTTP Basic / Digest are not part of the Moonraker spec and are not
sent.

Storage root is read from upload_data.storage with "gcodes" as the
fallback default, so the existing storage-picker plumbing in
PrintHostDialogs lights up automatically once enumerable roots are
returned.

UI: registers as the "Moonraker (Klipper)" entry under host_type;
selectable via the existing Physical Printer dialog (sidebar's
connection button on the printer card).

Verified against a Prusa-Firmware-Buddy buddy-klipper fork (firmware
identifies as moonraker_version "0.8.0-prusalink-shim"): /server/info
test, multipart upload to /server/files/upload, and JSON
/printer/print/start all work end-to-end. The existing "Octo/Klipper"
entry is left untouched so users currently relying on Moonraker's
OctoPrint-emulation plugin keep working.
2026-06-06 11:12:42 +08:00
Ian Bassi
ea35b9ce68 Divided filament for features (#14042)
* Implement legacy key handling to address possible profile issues following semantic change of per feature filaments

* Reimport base

* Fix inner wall

* Profiles update

---------

Co-authored-by: igiannakas <ioannis@my-spot.co.uk>
2026-06-05 20:45:43 +08:00
Tobias Gloth
dc5d6b45de add "logfile" option to log diagnostics to file using boost (#13931)
add some logging options

Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-06-04 13:28:51 +08:00
3DPrinterOS SDK
c467990724 Support for 3DPrinterOS cloud integration (#10403) 2026-06-04 02:31:57 +08:00
Ian Bassi
757b6a5c46 Minor desc and wiki redirection fixe (#14011) 2026-06-03 10:58:25 -03:00
Ian Bassi
ae16c76dd2 Bridge Line Width + Improve bridge density (#11255)
* Base

* Standarized

Co-Authored-By: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>

* Wiki

* Improved descriptions based in RF47 Tests

Co-Authored-By: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>

* Bridge Flow Wiki

* Removed CMATH

Co-Authored-By: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>

* Default to 100

* Revert "TESTING BRIDGE DENSITY"

This reverts commit 8634f802311cd3877b0dd5651029b30b2d4eab60.

Removed desc change

* Minor changes

Co-Authored-By: Noisyfox <timemanager.rick@gmail.com>

* Update LayerRegion.cpp

* Missing ;

Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>

* Restrict bridge line width to nozzle diameter

* Clarification

* Increased both Bridge Densitys to 125

Co-Authored-By: Valerii Bokhan <80919135+valerii-bokhan@users.noreply.github.com>

* Valerii check

Co-Authored-By: Valerii Bokhan <80919135+valerii-bokhan@users.noreply.github.com>

* Fix error handling

* Clarify thick bridges documentation and tooltips

Updated the documentation and tooltips for 'thick_bridges' and 'thick_internal_bridges' to clarify that bridge extrusion uses a line height equal to the nozzle diameter, and to better explain the trade-offs between strength, reliability, and appearance.

* Partially restore bridge_flow description

* Suggestions

---------

Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
Co-authored-by: Noisyfox <timemanager.rick@gmail.com>
Co-authored-by: Valerii Bokhan <80919135+valerii-bokhan@users.noreply.github.com>
2026-06-03 10:16:59 -03:00
Ian Bassi
065540e48f ENH: Relative bridge direction + Align bridge/Ironing angles with model (#12055)
Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
2026-06-03 10:12:26 -03:00
Ian Bassi
7a0c149701 lightning infill angles Wiki (#13984) 2026-06-01 09:24:00 -03:00
Rodrigo Faselli
8548e5ca96 Expose lightning infill angles (#13848)
* expose lightning infill angles

Update PrintObject.cpp

* Update src/libslic3r/PrintConfig.cpp

* Apply suggestions from code review

Co-authored-by: Copilot Autofix powered by AI <175728472+Copilot@users.noreply.github.com>

* Update GUI_Factories.cpp

* Fix lightning infill angles to 45 degrees for supports

Updated lightning infill angles to fixed values for consistency.

---------

Co-authored-by: Copilot Autofix powered by AI <175728472+Copilot@users.noreply.github.com>
2026-06-01 00:12:49 +08:00
anjis
4d05ba0d02 Support GIGA multi-printhead configuration options (#13901)
* Support GIGA multi-printhead configuration options

* Removed unused G-code comments.

* Added parallel_printheads_count option to configure parallel printhead count.

---------

Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-06-01 00:11:07 +08:00
Ian Bassi
3db37d004a Fix + Support 'Default' filament option (index 0) (#13887)
* Support 'Default' filament option (index 0)

Treat filament index 0 as the new "Default" (use active object/part filament) instead of using 1. Update config defaults and tooltips for wall/sparse/solid infill filament options (min/default -> 0, tooltip explains "Default"). Adjust normalization and propagation logic to respect explicit feature overrides and only apply base extruder when feature values are zero; only copy sparse->solid infill when sparse > 0. Introduce FeatureFilamentOverrideMask and clamp_feature_filament_to_valid to resolve and clamp feature filaments. Update UI lists and selection behavior to expose a "Default" entry and handle zero-based indices in PartPlate and Plater.

* enable_filament_for_features option

Co-Authored-By: LixNix <105106115+lixnix@users.noreply.github.com>

* \n

* Allow wipe_tower_filament to equal nozzle count

Relax the assertion in Print::extruders to permit wipe_tower_filament == config().nozzle_diameter.size(). The configuration value is 1-based and the code subtracts 1 when pushing the extruder index, so equality should be valid and selecting the last nozzle should not trigger an assertion.

* Revert "Allow wipe_tower_filament to equal nozzle count"

This reverts commit 2c976574327a8bcdc74a1b296bf1aaff7752a94e.

* Revert "enable_filament_for_features option"

This reverts commit 01c13baeddb8e26793f752deab788ee4d086975b.

* Migrate legacy feature filament defaults

Add migration logic to convert legacy feature filament selections from 1 to 0 for older 3mf files. Introduces a local migrate_legacy_feature_filament_defaults lambda in src/OrcaSlicer.cpp and src/slic3r/GUI/Plater.cpp that scans keys (wall_filament, sparse_infill_filament, solid_infill_filament, support_filament, support_interface_filament) on configs/objects/volumes, updates values, counts conversions and logs the result. Also adds a Semver check for "2.4.0-dev" in OrcaSlicer to trigger the migration for files older than that version. This preserves expected default filament selections when loading older project files.

* Update OrcaSlicer.cpp

* Extract migration helper to ConfigMigrations

Centralize legacy feature-filament default migration by moving the duplicated lambda into ConfigMigrations::migrate_legacy_feature_filament_defaults (src/libslic3r/Config.cpp) and declaring it in Config.hpp. Update OrcaSlicer.cpp and slic3r/GUI/Plater.cpp to call the new function instead of inline lambdas. The helper converts specific feature filament keys (wall_filament, sparse_infill_filament, solid_infill_filament, support_filament, support_interface_filament) from int 1 to 0 and returns the count of conversions to avoid duplicated migration logic.

* Remove DynamicFilamentList1Based and consolidate lists

Delete the specialized DynamicFilamentList1Based struct and its global instance. Update Choice registrations to use the single dynamic_filament_list for wall, sparse_infill and solid_infill filaments, and remove the extra update call for the removed instance. This consolidates filament choice handling and removes duplicated logic in Plater.cpp.

* move it

* fix objects

* Update Config.hpp

* Update profiles
2026-05-29 10:54:26 +08:00
Ian Bassi
e514b60ea6 Slow down for curled perimeters Desc fix (#13918) 2026-05-28 17:15:21 -03:00
Ioannis Giannakas
f593d97f31 Disable slowdown for curled perimeters as a default setting. Expand tooltip with tuning recommendations. (#13870) 2026-05-28 20:50:44 +08:00
Mariano Dupont
f118b6b337 Add Flashforge Adventurer 5 series local send workflow with IFS mapping (#12991)
* Add Flashforge AD5X local send dialog, IFS mapping, and LAN discovery

* Refine Flashforge AD5X IFS dialog behavior

* Refine Flashforge IFS slot selection dialog

* Fix Flashforge printer selection and print mapping

* Use 3MF for Flashforge local uploads

* Generalize Flashforge local API handling

* Handle Flashforge local API IFS support more robustly

* Use selected plate filament info for Flashforge IFS mapping

* Fix Flashforge current-plate mapping and widget sizing

* Improve Flashforge IFS contrast and color matching

* Fix Flashforge legacy plate export and upload naming

Resolve PLATE_CURRENT_IDX before the legacy send-to-printhost path calls send_gcode so single-plate Flashforge 3MF exports target the selected plate instead of leaking the sentinel into export_3mf.

Sanitize Flashforge upload names in one shared utility reused by both the dialog and the backend client. This keeps the UI-visible filename and the actual uploaded filename consistent and replaces printer-problematic characters such as '=' without scattering Flashforge-specific logic through the generic Plater flow.

* Keep Flashforge upload filename sanitization in the backend only

Drop the PrintHostSendDialog API changes and keep filename sanitization inside the Flashforge backend paths that actually talk to the printer. This keeps the generic send dialog flow untouched while still normalizing problematic upload names for both serial and local API uploads.

* Only use the Flashforge IFS dialog for local API uploads

* Use reported Flashforge IFS support without model fallback

* Remove unused Flashforge slot uniqueness tracking

* Include <array> for Flashforge discovery message
2026-05-27 23:03:44 +08:00
Noisyfox
a5453acdc5 Fix wrong multi-variant category displayed in unsaved cfg dialog if option name is a prefix of another option
(such as `filament_wipe` and `filament_wipe_distance`)
2026-05-22 10:46:29 +08:00
Noisyfox
bb9bc04996 Merge branch 'main' into dev/extruder-toggle 2026-05-21 15:42:38 +08:00
SoftFever
a8e5a6988e small tweaks (#13770)
* fix: update default values for FFF parameters and wipe tower wall type

* fix: show ModeSwitchButton in expert mode when develop mode is enabled
2026-05-21 14:22:49 +08:00
Noisyfox
1c8c7820c8 Initial attempt to make speed configs multi-variant
Co-authored-by: chunmao.guo <chunmao.guo@bambulab.com>
Co-authored-by: zhimin.zeng <zhimin.zeng@bambulab.com>
Co-authored-by: qing.zhang <qing.zhang@bambulab.com>
2026-05-21 09:04:27 +08:00
Noisyfox
e87b0d57b4 Make inner_wall_speed multi-variant 2026-05-21 09:04:27 +08:00
Noisyfox
7a992b397b Bring back flow variant combo 2026-05-21 09:04:26 +08:00
Peyton Marcotte
956fcea7e2 Add Optimized Gyroid infill (auto-tuned wavelength + amplitude) (#13379)
* Add Optimized Gyroid infill (auto-tuned wavelength + amplitude)

New infill geometry derived from FillGyroid. Two parameters are
auto-computed per-region from density, line spacing, and layer height
(no user inputs):

  omega     = sqrt(density_adj) / sqrt(1 + layer_height/spacing)
              clamped to [0.5, 2.0]
              -- Euler-Bernoulli buckling: critical load ~ 1/L^2,
                 so shorter wavelength under higher load (denser infill)
                 raises buckling resistance.

  amplitude = 0.55 / omega^2, clamped to [0.20, 0.65]
              -- Curved-beam bending stress: peak stress ~ A * omega^2,
                 so amplitude is reduced as omega rises to keep peak
                 fiber stress bounded while preserving stiffness.

Files:
  - src/libslic3r/Fill/FillOptimizedGyroid.{hpp,cpp}  (new)
  - src/libslic3r/Fill/FillBase.cpp                   (factory case)
  - src/libslic3r/Fill/Fill.cpp                       (switch case)
  - src/libslic3r/Layer.cpp                           (switch case)
  - src/libslic3r/PrintConfig.{hpp,cpp}               (enum + label)
  - src/libslic3r/CMakeLists.txt                      (build sources)

User-facing: appears as "Optimized Gyroid" in the Fill Pattern dropdown.
Density still chosen by user; omega/amplitude are internal.

* Fix build: layer_height is in FillParams, not Fill base

* Add ipOptimizedGyroid to multiline infill list in ConfigManipulation

* Refactor: replace ipOptimizedGyroid enum with gyroid_optimized boolean

Per @RF47's review feedback, fold the optimized wave math into FillGyroid
itself behind a per-region boolean instead of a separate infill enum.

What changes:
  - New ConfigOptionBool "gyroid_optimized" on PrintRegionConfig (default
    false). When unchecked, gyroid behavior is byte-identical to before.
  - Optimized wave math (compute_omega_factor, compute_amplitude_factor,
    f_opt, make_*_opt, make_optimized_gyroid_waves) lives inside
    FillGyroid.cpp. _fill_surface_single branches on params.gyroid_optimized.
  - FillParams gains a bool gyroid_optimized field, populated in Fill.cpp
    from region_config alongside fill_multiline.
  - UI checkbox added under Strength > Infill in Tab.cpp, label
    "Optimize gyroid wave (experimental)". Toggle is hidden by
    ConfigManipulation when sparse_infill_pattern != ipGyroid.
  - "gyroid_optimized" added to s_Preset_print_options for preset I/O.

What goes away:
  - ipOptimizedGyroid enum value, factory case, switch cases, dropdown
    label, string key.
  - FillOptimizedGyroid.cpp / FillOptimizedGyroid.hpp (math moved into
    FillGyroid.cpp).
  - Net diff drops by ~250 lines.

Existing profiles using gyroid are unaffected.

* Wire gyroid_optimized through SurfaceFillParams to FillParams

Linux build failed because line 921 in Fill.cpp populates a
SurfaceFillParams (the dedup struct), not FillParams directly.
Add the field there, in operator< / operator==, and copy it to
FillParams at both conversion sites.

* Use toggle_line for gyroid_optimized: hide row when pattern != gyroid

* Account for multiline wall thickness in omega correction (per @RF47)

When fill_multiline = N, each gyroid wall is N lines thick, so the
geometric scale fed into the buckling correction term should be
spacing * N rather than spacing. Increases omega (tighter wavelength)
when multiline is enabled, consistent with the thicker wall being
more buckling-resistant.

* Optimized gyroid via marching squares on the implicit scalar field

Per @RF47 review: replace the analytical f_opt / make_one_period_opt
wave generator (which had visible kinks at vertical-horizontal
transitions) with a marching-squares iso-extraction on the gyroid
scalar field, modeled on FillTpmsFK.cpp.

  - New marchsq::GyroidField in FillGyroid.cpp evaluates
    F(x,y,z) = sin(fx*x)cos(fy*y) + sin(fy*y)cos(fz*z) + sin(fz*z)cos(fx*x)
    where fx = omega * baseline (anisotropic in x), fy = fz = baseline.
  - get_gyroid_polylines() runs marching squares at iso=0 and converts
    rings to polylines.
  - _fill_surface_single() optimized branch now builds GyroidField,
    runs marching squares, and skips the bb.min translate (field
    output is already in absolute coords).
  - Dropped: f_opt, make_one_period_opt, make_wave_opt,
    make_optimized_gyroid_waves, compute_amplitude_factor. Amplitude
    has no clean analog in iso-zero extraction.
  - Standard (non-optimized) gyroid path unchanged.

* Mass calibration: compensate period by cbrt(omega) for x-anisotropic field

Per @RF47: optimized vs standard gyroid had different masses at the
same sparse_infill_density setting. Cause: scaling fx by omega while
leaving fy=fz at the baseline raised the surface-area-to-volume ratio
by approximately omega^(1/3) (the geometric mean of the three
frequencies).

Fix: multiply the base period by cbrt(omega) so the geometric mean of
(fx, fy, fz) returns to the standard baseline. Net effect:
  fx = omega^(2/3) * baseline_orig
  fy = fz = omega^(-1/3) * baseline_orig
which preserves total mass at the same density setting while
preserving the load-direction anisotropy this PR introduces.

* Switch optimized gyroid anisotropy from X to Z (per @RF47)

Z is the typical compression-load axis for FFF parts and is not at
delamination risk under compression — so the dominant failure mode
is column buckling of the vertical strands themselves. Tightening
fz directly shortens the effective vertical strand length, which
improves Z-axis buckling resistance.

Mass calibration via cbrt(omega) period compensation still applies
(scaling exactly one of three frequencies by omega; the geometric-
mean preservation argument is symmetric across axes).

* Update src/slic3r/GUI/Tab.cpp

Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>

* Address review feedback (Copilot + @RF47)

- Fill.cpp: gate params.gyroid_optimized on (params.pattern == ipGyroid)
  so non-gyroid surfaces don't differ in SurfaceFillParams by an
  irrelevant flag (would unnecessarily split fill batching).
  [Copilot suggestion, RF47 confirmed correct]
- PrintConfig.cpp: drop "amplitude" from the tooltip; only wavelength
  is parameterized (the marching-squares iso=0 extraction is invariant
  to a uniform field scale, so amplitude has no effect).
- FillBase.hpp: shorten gyroid_optimized comment to match the actual
  carried state (no amplitude term).
- FillGyroid.cpp: shorten the marchsq namespace comment block; the
  ODR concern was overstated (FillTpmsFK uses the same pattern fine).

* Drop redundant marchsq bb expansion (Copilot)

bb is already offset by 10 * scale_(spacing) above for edge-artifact
margin; the second offset on bb_field doubled the raster area for no
geometric benefit and hurt CPU time on large parts.

* Update src/slic3r/GUI/Tab.cpp

Co-authored-by: Ian Bassi <ian.bassi@outlook.com>

* Fix density mismatch + rename to Z-buckling bias optimization

Issue (per @ianalexis): at the same sparse_infill_density setting,
the optimized branch produced denser fill than standard. Verified via
Python sim (sim_gyroid_compare.py) using marching squares on the
implicit field across multiple z slices.

Root cause: the omega formula was inverted from the buckling-physics
intent. The naive sqrt(density_adj) factor produced omega < 1 at
typical print densities (10-30%), which LENGTHENED the Z wavelength
instead of shortening it -- net loss in both mass and strength.

Fix:
  - compute_omega_factor: invert to sqrt(1 / density_adj), clamp to
    [1.0, 2.0]. Now omega = 2.0 at low density (long strands need
    most help) and clamps to 1.0 above ~30% density (no-op, since
    standard gyroid is already short enough).
  - Remove the cbrt(omega) period compensation. Empirically (sim
    table embedded in FillGyroid.cpp comment) the inverted formula
    keeps line length per area at ~1.000 of standard across all
    densities with no period scaling needed.

Predicted gains (sim, Z-axis Euler buckling proxy):
  density   line/std   strength/std
    10%      1.000        2.84x
    15%      1.000        1.89x
    20%      1.000        1.42x
    30%+     1.000        1.00x  (no-op)

Rename per @ianalexis: "Optimize gyroid wave" oversells (now no-op
above 30% density and Z-only). Renamed user-facing label to
"Z-buckling bias optimization (experimental)" with updated tooltip
that scopes to vertical compression and discloses the density cutoff.
Internal config key (gyroid_optimized) unchanged for diff size.

Real-world Instron compression tests at Brown's Prince Lab to follow.

---------

Co-authored-by: Rodrigo Faselli <162915171+RF47@users.noreply.github.com>
Co-authored-by: Ian Bassi <ian.bassi@outlook.com>
Co-authored-by: SoftFever <softfeverever@gmail.com>
2026-05-20 23:42:32 +08:00