An assembly is a multi-body document. An instance is already expressible as
Transform with xf_copy=true, and a mate connector is already a CoordSys
feature, so this adds exactly one feature type: Mate.
No constraint solver. A mate rigidly transforms the body carrying connector B
so that B's frame lands on connector A's, applied in feature order like every
other feature. Chains resolve by composition; closed kinematic loops do not
converge (last mate wins) and are out of scope.
The vendored SolveSpace in src/libslic3r/slvs/ was evaluated for 3D extension
and rejected: it is built and linked but has zero callers, and SketchEngine's
solver is hand-rolled. Extending it would mean adopting a dependency to write
more code than the alternative.
- CadFeatureType::Mate appended; six fields (mate_kind, mate_cs_a, mate_cs_b,
mate_offset, mate_angle, mate_flip) appended at the END of both cereal lists
- SNAPORCA_CAD_RECIPE_VERSION 2 -> 3; v2 blobs are rejected, as by design there
is no migration path. Golden fixture renamed to cad_recipe_v3.bin and
regenerated once, extended with two CoordSys + one Mate so the new fields are
tripwired by the field-order assertions
- datum_frame() extracted from resolve_datum_coordsys() so a mate can resolve
its connectors against the in-progress bodies vector during replay
- apply_mate dispatched early-return, so Mate is deliberately absent from
starts_new (unreachable for that dispatch style)
- Planar: the degenerate branch splits on the sign of zB.z_target — antiparallel
needs a 180 deg rotation about a perpendicular axis, which an earlier revision
silently skipped, leaving the body's normal inverted
- MCP: mate command, named bare to match the other 38 methods
Drive-by: feature_type_name() was missing Mirror, ThickenSurface, SurfaceOffset,
SurfaceLoft and SurfaceFill, which reported as "Unknown" to MCP clients.
Suite 122 cases / 1741 assertions green. Note that kernel-test.sh builds only
libslic3r_tests, so McpControl.cpp is reviewed but not compiled here.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
The two remaining ways to create a sheet body. SurfaceLoft skins 2+ profile
sketches without end caps via a new SketchEngine::make_loft_surface — a
sibling of make_loft with the ThruSections solid flag false, so no existing
call site changes. SurfaceFill patches a single closed boundary wire into a
smooth face with BRepOffsetAPI_MakeFilling, adding each boundary edge as a
C0 constraint.
Purely additive: two enum values appended to CadFeatureType, reusing the
existing loft_profile_refs/loft_ruled and sketch_ref fields. No new cereal
fields, recipe stays v2, golden fixture unchanged (30773). MCP
surface_loft/surface_fill added as pure additions. Suite 107 cases / 1553
assertions green, including a test contrasting the open skin against the
solid loft of the same profiles.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Two features bridging sheet bodies back to solids and to other sheets:
ThickenSurface feeds a whole sheet shell to MakeThickSolidBySimple (the same
OCCT recipe the face-level Thicken already uses) and appends the result as a
solid; SurfaceOffset offsets a sheet's shell along its normals via
MakeOffsetShape::PerformBySimple, keeping it open. Both refuse a non-sheet
target with a clear error.
Purely additive: two enum values appended to CadFeatureType, reusing the
existing target_body / thicken_thickness / thicken_flip / plane_offset
fields. No new cereal fields, recipe stays v2, golden fixture unchanged
(30773). MCP thicken_surface/surface_offset added as pure additions.
Suite 103 cases / 1520 assertions green.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Two body-producing features that emit an open shell instead of a capped
solid: SurfaceExtrude (prism of a sketch wire, no end caps) and
SurfaceRevolve (revolve of a wire about an in-plane axis, no caps). Each
appends a new sheet body whose TopoDS_Shape has no TopAbs_SOLID.
Purely additive: two enum values appended at the end of CadFeatureType,
reusing existing serialized fields (sketch_ref/distance,
revolve_angle/revolve_axis). No new cereal fields, recipe stays v2, golden
fixture unchanged. is_sheet_shape() derives sheet-ness from the OCCT shape
type (bodies are not serialized). MCP surface_extrude/surface_revolve added
as pure additions. Suite 99 cases / 1474 assertions green.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Add named document variables (CadDocument::variables) and per-feature
expression bindings (CadFeature::expr, field-name -> expression). On
recompute(), variables are evaluated topologically (cycle detection), then
each feature's expr entries are evaluated and written into its numeric fields
before geometry runs. Self-contained shunting-yard evaluator (+ - * /, parens,
unary minus, sqrt/abs/sin/cos/tan(deg)/min/max, pi). assign_field allow-lists
the 33 dimension fields + pattern_count; unknown names error loudly.
Additive: recipe stays v2 (fields appended to both cereal lists, golden
fixture regenerated). MCP set_variable / set_feature_expr are pure additions.
Suite 95 cases / 1440 assertions green.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Extend CadFeatureType::Pattern (no new enum) with a curve mode: when
pattern_curve_sketch >= 0 it takes precedence over linear/circular. The guide
entity is sampled at equal-parameter points via a file-local sample_entity_2d()
(Line lerp, Arc angle-lerp, cubic-BSpline Bernstein, p0->p1 fallback), and each
seed copy is translated by (P_i - P_0) and fused. Two serialized fields
(pattern_curve_sketch/pattern_curve_entity) appended to both symmetric cereal
lists (version stays 2, golden fixture regenerated 30269->30517). MCP:
pattern_on_curve. 3 new [CadDocument][pattern] tests; suite 89/1395.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
New CadFeatureType::Rib (appended). A straight open Line entity in a sketch
is offset ±thickness/2 along its in-plane perpendicular into a thin rectangle,
extruded rib_depth along the sketch-plane normal, and fused to the target body.
Line-only for now (ponytail; polyline/arc ribs are a later extension) — a
non-line entity fails cleanly at recompute. Four serialized fields
(rib_sketch_ref/rib_entity/rib_thickness/rib_depth) appended to both symmetric
cereal lists (version stays 2, golden fixture regenerated 29525->30269). MCP:
rib. 3 new [CadDocument][rib] tests; suite 86/1376.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Extend CadFeatureType::Hole (no new enum value) with a style flag
(simple/counterbore/countersink) and the matching geometry: a coaxial
shallow cylinder cut for counterbores, a cone-frustum cut for countersinks.
A file-local hole_std_lookup() resolves screw designations (ISO 273/4762/
10642 metric M3–M10 + common ANSI unified) into clearance/cbore/csink dims;
add_hole_standard() fills the feature from it, add_hole_styled() takes them
explicitly. Six serialized fields appended to both symmetric cereal lists
(recipe version stays 2, golden fixture regenerated 28161->29525). MCP:
hole_styled, hole_standard. 4 new [CadDocument][hole] tests; suite 83/1351.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
New CadFeatureType::DeleteFace: removes a set of global face ids from target_body
and heals the gap via BRepAlgoAPI_Defeaturing (TKBO, already linked), mirroring the
Shell/Draft body-modifying pattern. delete_faces appended to both symmetric cereal
lists (recipe version stays 2, golden fixture regenerated 27913->28161). MCP
delete_face method (pure additions). 3 new [CadDocument][deleteface] tests: remove a
fillet face restores the sharp-box volume, bad index fails safely, round-trip.
Full kernel suite green (79 cases, 1309 asserts).
Move-face / replace-face deferred to snaporca-3c4 / snaporca-tc6 (no clean shipping
OCCT direct-modeling primitive; need research, and replace-face depends on M7 surfaces).
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Adds SketchEngine::make_bridge (4-pole cubic Bezier, G1-tangent to Line/Arc
endpoints, straight-line fallback for other types) emitted as the existing
BSpline SketchEntity — no new geometry type, no serialized-field change, golden
recipe fixture untouched. CadDocument::add_bridge appends it (non-parametric,
index-validated, throws on bad refs). MCP `bridge` method mirrors action_project.
4 new [CadDocument][bridge] tests; full kernel suite green (76 cases, 1280 asserts).
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Onshape-style "Use / Convert entities": pick edges (or a whole face) of an
existing solid and get sketch geometry projected onto a target plane, then
extrude/revolve/edit it like any sketch. Parametric: apply_project re-derives
the feature's entities from the source body on every recompute, so editing the
source updates the projection.
Line edges -> Line entities (exact); circles/arcs whose plane is parallel to
the sketch plane -> Circle/Arc (exact); everything else (incl. non-parallel
circles that project to ellipses) -> sampled Line chain.
Append-only: new enum value Project + project_source_body/project_edges/
project_face fields at the end of save/load; recipe version stays 2. Recompute
loop made non-const solely so apply_project can write back f.entities.
Suite 67->71 cases, 1178->1229 assertions, RC=0. Fixture 25493->26835 B.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Split-by-face reuses the existing Cut feature rather than adding a new type:
two appended fields (cut_face_body, cut_face) let apply_cut derive the cut
plane from a picked face via SketchPlane::from_face when cut_face >= 0,
otherwise it keeps using the base `plane`. cut_offset / cut_flip still apply
along the derived normal, so the same square-wire split machinery handles
both cases. add_split_by_face() is the convenience entry point; MCP gains a
`split` method (body / face_body / face / keep_upper / keep_lower).
Serialization stays append-only — cut_face_body, cut_face appended to
save/load, recipe version unchanged at 2.
Tests: the previously-missing both-halves plane cut (keep_upper && keep_lower
=> two bodies whose volumes sum to the original), split-by-face via a
top-face plane offset into the interior, keep-upper-only, and a round-trip.
Golden fixture regenerated with a GoldenSplit cut-by-face feature and exact
field-value assertions. Suite 63 -> 67 cases, 1119 -> 1178 assertions.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Pick a face of an existing body, offset it by a wall thickness along its
normal, and append the resulting thin solid as a new body. Onshape-parity
Tier-2 item; the kernel had Shell (hollow a whole solid) but no way to turn
a single face into a plate.
Kernel: CadFeatureType::Thicken, add_thicken()/apply_thicken() as a
body-level op next to Transform/Mirror. The picked face is wrapped in a
TopoDS_Shell and offset via BRepOffsetAPI_MakeThickSolid::MakeThickSolidBySimple;
the result is orientation-normalised to positive volume (same convention as
apply_mirror). Serialization stays append-only — thicken_face,
thicken_thickness, thicken_flip appended to save/load, recipe version
unchanged at 2.
MCP: `thicken` method (body/face/thickness/flip) plus the missing
feature_type_name() case.
Tests: 6 new [CadDocument] cases (plate volume within 1%, flip direction,
bad face id, zero thickness, fuse-with-source, round-trip). Golden fixture
regenerated with a GoldenThicken feature and exact field-value assertions.
Suite 57 -> 63 cases, 1054 -> 1119 assertions.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Until now move and rotate lived only in the GUI as m_body_xform, a display
transform. That made them a correctness hole, not a missing tool: a moved body
recomputed and booleaned at its ORIGINAL position, and the move was not in the
recipe at all, so it vanished on save/reload. Only export_step consulted the
transform, which is why the discrepancy stayed hidden.
CadFeatureType::Transform makes it a real feature: rotate angle_deg about
xf_axis through xf_pivot, then translate by xf_translate, applied to the target
body with BRepBuilderAPI_Transform. xf_copy=true keeps the source and appends
the transformed body instead of mutating in place, which covers Onshape's
Transform/copy in the same feature.
Rotation is composed before translation (trsf = tr * rot) so the pivot means
what a user expects — the point the body turns about, not a point that then
drifts with the translation. A rotation with a degenerate axis is refused
rather than silently skipped; a zero angle skips the rotation entirely so a
pure move needs no axis at all.
The decisive test is not the bbox arithmetic but "moved body participates in a
later boolean at its new position": two coincident boxes, one moved to partial
overlap, fused. The fused volume must be strictly greater than one box (the
move took effect in the kernel) and strictly less than both (they still
intersect). With a display-only transform the first assertion fails.
Serialization stays append-only; recipe version unchanged at 2. Golden fixture
regenerated with a GoldenTransform feature carrying distinctive literals so a
field reorder shows up as obviously wrong values. Also fills in the Helix arm
of feature_type_name(), missing since the helix commit.
Kernel suite 51 -> 57 cases, 985 -> 1054 assertions, green.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Adds CadFeatureType::Helix — the missing input for Sweep. Sweep already
existed but could only follow a sketch, so springs, coils, augers and
non-standard-pitch threads were unreachable. Helix + the existing Sweep now
gives all of them with no further work.
Built the OCCT way: a 2D line on a Geom_CylindricalSurface (Geom_ConicalSurface
when helix_taper_deg != 0) turned into an edge and lifted to 3D with
BRepLib::BuildCurves3d — a true analytic helix, not a sampled polyline, so a
swept spring is smooth rather than faceted. The axis is the plane normal
through the plane origin, matching how Revolve and Plane already work.
Sweep's path resolution is widened to accept either a Sketch (unchanged
behaviour) or a Helix, and rejects anything else with a clear error. Helix
itself is skipped in route_feature and recompute — like the datum features, it
produces no body and exists to be consumed.
Invalid input is refused rather than approximated: non-positive radius or
pitch, negative height, a turn count above 10000 (which would hang OCCT), and
a taper that would drive the radius negative before reaching the top all fail
with a specific error.
Serialization: helix_radius/pitch/height/left_handed/taper_deg appended at the
very end of both save and load, identical order, after the coordsys block.
SNAPORCA_CAD_RECIPE_VERSION stays 2; Helix is appended to the end of
CadFeatureType. Golden fixture regenerated with distinctive literals and
field-value assertions; all pre-existing assertions pass unchanged.
Tests assert analytic values. The one that actually proves it is a helix and
not a circle or a spiral: arc length of r=5 pitch=2 height=10 measured with
BRepGProp::LinearProperties against 5*sqrt((2*pi*5)^2 + 2^2), WithinRel 1e-3.
Plus bounding box (2r in X and Y, height in Z), the conical top radius, the
left-handed winding compared at equal parameter, and the integration test:
a circle r=1.5 swept along a 5-turn helix gives one valid solid of ~1115 mm^3
(WithinRel 0.1 — pipe sweeping is not exact).
MCP: `helix` method registered in describe_tools().
Ported from snaporca 6cdc6b5459. Two fork-specific adjustments: the two new
error-message assertions use Catch2 v3's ContainsSubstring (v2's Contains does
not exist here), and the golden fixture is copied rather than regenerated
because this fork cannot be compiled locally — make_golden_doc_v1() is
byte-identical across both forks, so the blob is provably the same.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Adds CadFeatureType::Axis and ::CoordSys — reference geometry that produces
no solid, modelled on the existing Plane datum feature.
Axis construction methods (AxisType): TwoPoints, FaceNormal,
CylinderCenterline, PlaneIntersection, AlongEdge. The centreline case is the
useful one: it gives a real axis through an existing hole or boss.
Coordinate systems (CoordSysType): PointWorld and FaceAndDirection. The
latter Gram-Schmidts the picked references, so the stored frame is
orthonormal even when the user's X hint is not perpendicular to the face
normal; the third axis is derived by cross product rather than stored, so it
cannot drift out of sync.
Revolve and pattern are deliberately NOT rewired to consume these — this
commit adds the reference geometry only and changes no existing behaviour.
Serialization: all axis_*/coordsys_* fields appended at the very end of both
CadFeature::save and load, identical order, after mirror_keep_original.
SNAPORCA_CAD_RECIPE_VERSION stays 2; Axis and CoordSys are appended to the
end of CadFeatureType so existing type ordinals are unchanged. Golden fixture
regenerated with distinctive non-default literals and field-value assertions
for every new field; all pre-existing assertions pass unchanged.
Tests assert analytic values: two-point axis direction exactly +Z with unit
length, cylinder centreline collinear with Z and on the true axis, parallel
planes fail cleanly, and the Gram-Schmidt frame is orthonormal to 1e-9 with
X x Y == Z. Degenerate input (identical points) fails with a non-empty error
rather than producing NaNs.
MCP: `axis` and `coordsys` methods registered in describe_tools().
Ported from snaporca 242d4efecb. The golden fixture is copied rather than
regenerated because this fork cannot be compiled locally (Eigen 5.0.1 vs the
build image's 3.3); make_golden_doc_v1() is byte-identical across both forks,
so the two fixtures are provably the same blob.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Adds CadFeatureType::Mirror: reflect a target body about a plane using
gp_Trsf::SetMirror + BRepBuilderAPI_Transform. BooleanMode::New keeps the
mirrored copy as its own body (mirror_keep_original decides whether the
source survives); BooleanMode::Add fuses it back into the source, so an
overlapping mirror does not double-count volume.
Serialization: mirror_keep_original is appended at the very end of both
CadFeature::save and load (append-only contract). The mirror plane reuses
the existing `plane` member and the body selector reuses `target_body`,
as Cut already does. Golden fixture regenerated at the current
SNAPORCA_CAD_RECIPE_VERSION = 2; the existing field-value assertions all
still pass unchanged, and the reorder tripwire was re-verified after
regeneration (swapping draft_face/draft_angle in `load` alone still
fails the golden test).
Tests assert analytic values: mirrored volumes equal (8000 each) with the
reflected centroid, Add on a non-overlapping asymmetric body gives exactly
2x volume, Add across an intersecting plane gives strictly less than 2x,
and an invalid body index fails cleanly with a non-empty error.
MCP: `mirror` method registered in describe_tools().
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
Port of snaporca c2821af783. New GeometryEngine::mass_properties over BRepGProp
(separate VolumeProperties/SurfaceProperties), bounds-checked
CadDocument::body_mass_properties, and a mass_properties MCP method. Query-only:
no CadFeature, no serialization, no version change. Analytic tests
(WithinRel/WithinAbs): cube 8000/2400/COM(0,0,10)/inertia 533333, cylinder
500pi/300pi, hollow = solid-500pi, invalid index -> valid=false.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
# Description
attempt to fix#14851
# Screenshots/Recordings/Graphs
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## Tests
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# Description
Fixes some bugs reported by users and the community
# Fix 1: Latest Version
If the user updates the plugin version on OrcaCloud without a changelog,
the latest version shown on OrcaSlicer won't be accurate.
## Issue
OrcaSlicer uses the changelog returned by OrcaCloud backend as the
source of truth, even though we query a latest version from the backend
as well. The changelog only consists of version entries that have
changelogs so if the latest one, e.g. 1.2.0 has no changelog, but 1.1.0
has, the latest version will be interpreted as 1.1.0.
## Fix
Don't use the changelog for version tracking, just use it for the
plugins dialog changelog tab.
# Fix 2: Host theme script / window.orca bridge leaks into cross-origin
child iframes
If a plugin's embedded app renders its own `<iframe>` (its real
catalog/dashboard UI, or a third-party auth/payment widget), that child
document also gets, uninvited: the host theme `<style>` block fighting
whatever CSS the child page already defines.
## Issue
OrcaSlicer injects host themed scripts and window.orca bridge into every
page, potentially breaking any cross origin child frames or `<iframes>`
in general.
## Fix
Only inject top level frames by checking `if (window.top !==
window.self) return;`.
# Fix 3: Transferring Slicing Pipeline Plugin config when switching
printers (#14832)
Select an entry in the Process tab's "Slicing Pipeline Plugin" picker,
switch the active printer preset, then click **Transfer** in the
"modified settings" dialog — OrcaSlicer crashes immediately and
repeatably. Changing other settings (e.g. a single scalar option) does
not reproduce it; only this picker does.
## Issue
`slicing_pipeline_plugin` is a vector option (`coStrings`) with an empty
default. `deep_diff` diffs vector options per-index, so selecting a
plugin produced a `"slicing_pipeline_plugin#0"` dirty key instead of a
plain one. Unlike genuine per-extruder options, this key wasn't caught
by the printer-switch filter that discards stale per-extruder changes,
so it got cached and replayed through `ConfigBase::apply_only`'s
`'#'`-indexed branch, which calls `ConfigOptionVector::set_at()` on the
freshly-reloaded (and still empty) destination vector. `set_at()`'s only
empty-vector guard is an `assert()`, which is compiled out of Release
builds, so it dereferences `values.front()` on an empty vector —
undefined behavior, matching the reported ACCESS_VIOLATION.
## Fix
Treat `slicing_pipeline_plugin` as a single atomic value in `deep_diff`
(`Preset.cpp`), same as `printable_area`/`thumbnails`/etc.,
since it isn't actually per-extruder data. It's now diffed and replayed
as a whole option (`ConfigOptionVector::set()`, a plain vector
assignment) instead of the index-based `set_at()` path — removing the
crash unconditionally, regardless of whether the two printers share the
same extruder configuration.
# Fix 4: Stale .whl cache
After a .whl was loaded once, if at runtime, the .whl is replaced with a
new one, the plugin system will use the stale .whl cache.
## Fix
Added an option in the context menu to Reload or Delete Cache and Reload
for locally installed plugins. The assumption here is that users
shouldn't be modify cloud plugins, and if they want to develop on a
subscribed cloud plugin, they should create a local copy of it.
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Selection failures on a real desktop kept looking identical from the UI
whether the ray missed the solid, the click was rejected as a drag, or the
press never reached the tool at all. The status line added in edb1adbfa3
reports WHICH body/face was picked, so it distinguishes "picked" from
"silence" and nothing finer -- not enough to tell those three apart.
This narrates the whole press -> release -> ray path on stderr, one distinct
line per failure mode:
down x= y= the press reached the tool
up with no pending press the press was eaten upstream
up ... drift=N / rejected the click-vs-drag threshold decided
ray tris=N -> body= face= t= the ray reached the solid (or missed)
no solid data (bodies= mesh=) the pick pointers were never wired
Gated on getenv("SNAPORCA_PICK_TRACE"), cached in a function-local static,
so a normal build pays one load and prints nothing. It ships enabled-on-
demand because the failing environment is a real X session with a real
mouse, which the headless rig cannot reproduce.
First use retired a wrong theory of my own: the trace showed drift=0 on
three consecutive picks, so the widened threshold in edb1adbfa3 was not
what fixed anything. The reported symptom is best explained by a stale
pre-orcawidgets binary left running alongside the current one.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q
## Problem
On H2C (carousel) printers, the wipe tower purge volume calculation in
`_make_wipe_tower()` tracks filament state **per-extruder** (2 slots).
Since H2C has up to 7 carousel nozzle slots on a single extruder, all
filaments sharing that extruder are collapsed into one tracking slot.
This causes:
Test:
[5cubes.3mf.zip](https://github.com/user-attachments/files/30092551/5cubes.3mf.zip)
- **Massive redundant AMS flushing** every filament change on the
carousel triggers a full purge against the "previous" filament, even
when the target nozzle slot already has the correct filament loaded
- **60.9g total weight** instead of ~17g (**3.5× material waste**)
- **3h09m print time** instead of ~1h57m (**60% longer**)
## Root Cause
The code uses `nozzle_cur_filament_ids[extruder_id]` (a 2-element array)
to track which filament was last used for each extruder. BambuStudio
uses `NozzleStatusRecorder`, which tracks per `group_id` (physical
carousel slot 0..6).
## Changes
| File | Change |
|---|---|
| `Print.cpp` | Replace `nozzle_cur_filament_ids` with
`NozzleStatusRecorder`. Use `get_nozzle_for_filament()` to resolve the
physical carousel slot per layer. Select `filament_prime_volume_nc` for
nozzle changes, `filament_prime_volume` for filament changes. |
| `PrintConfig.hpp` | Add `ConfigOptionFloats filament_prime_volume`
(per-filament EC prime volume, missing from upstream but present in BBS
and H2C profiles) |
| `PrintConfig.cpp` | Register `filament_prime_volume` with default
45mm³ (matching BBS) |
| `Preset.cpp` | Add `filament_prime_volume` to preset keys |
Also includes `tests/compare_analyzer/` - two standalone Python tools
for G-code slice comparison and temperature timeline analysis (stdlib
only, no dependencies).
## Test Results (5-color H2C Hybrid print, same 3mf project)
| Metric | Upstream (broken) | **Fixed** | BBS (reference) |
|---|---|---|---|
| **Total weight** | 60.90g | **16.20g** ✅ | 17.47g |
| **Print time** | 3h09m | **1h57m** ✅ | 1h51m |
| **Filament changes** | 105 | 105 | 140 |
| **Tool changes** | 35 | 35 | 35 |
| **Critical discrepancies vs BBS** | ⚠️ YES | ✅ None | — |
## Analysis Tools (`tests/compare_analyzer/`)
Two standalone Python tools (stdlib only, no dependencies) for deep
G-code comparison:
- **`compare_slices.py`** - comprehensive .3mf slice comparison:
filament usage, nozzle mapping, tool change sequences, prime tower
analysis, temperature timeline, retract parameters, and automatic
critical discrepancy detection (weight/time anomalies)
- **`show_temp_plot.py`** - interactive HTML temperature timeline
plotter for visualising heater profiles during multi-nozzle prints
(supports single-file and side-by-side comparison)
Usage:
```bash
python3 tests/compare_analyzer/compare_slices.py file1.3mf file2.3mf --labels "Upstream" "Fixed"
python3 tests/compare_analyzer/show_temp_plot.py file1.3mf file2.3mf
```
## Screenshots
### OrcaSlicer Upstream (unfixed) - 60.90g, 3h09m
<img width="1512" height="982" alt="Screenshot 2026-07-16 at 15 22 58"
src="https://github.com/user-attachments/assets/3efb2bff-ff1e-43db-9669-feafa5921b51"
/>
### OrcaSlicer Fixed - 16.20g, 1h57m
<img width="1512" height="982" alt="Screenshot 2026-07-16 at 15 23 08"
src="https://github.com/user-attachments/assets/c1d36dc5-9b01-4691-80ef-7364540e1f4e"
/>
### BambuStudio Reference - 17.47g, 1h51m
<img width="1512" height="982" alt="Screenshot 2026-07-16 at 15 24 52"
src="https://github.com/user-attachments/assets/5c0b11e2-64f4-40e9-8c7c-3f42519786c3"
/>
### Temperature Timeline: Upstream vs Fixed
<img width="1511" height="829" alt="Screenshot 2026-07-16 at 15 23 35"
src="https://github.com/user-attachments/assets/926c2cb5-dfd4-4ce0-bb40-82e6165eb134"
/>
### Temperature Timeline: Fixed vs BBS
<img width="1512" height="825" alt="Screenshot 2026-07-16 at 15 23 51"
src="https://github.com/user-attachments/assets/85c72dda-e779-4aa6-8118-fb17e5f8482d"
/>
## Compatibility
Safe for non-carousel printers: when each extruder has a single nozzle,
`group_id == extruder_id`, so `NozzleStatusRecorder` behaves identically
to the original per-extruder tracking. The `filament_prime_volume`
default (45mm³) matches the existing global `prime_volume` default.
## Reference
BambuStudio `Print.cpp` `_make_wipe_tower()` L3341-3392 -
`NozzleStatusRecorder` pattern.
Adopt BambuStudio's load_last_machine (cloud machines only, remembered
machine preferred) and port record_user_last_machine /
get_user_last_machine. Orca's version auto-connected an arbitrary LAN
printer, starting an unrequested connection that the user's first
printer switch tore down mid-flight, which the 02.08 plugin's connect
worker does not survive. This also caused the 100% crash-on-relaunch
loop: the crashed-on printer was auto-connected at startup, so
re-selecting it always hit the same-machine disconnect+reconnect path.
Ports snaporca-cad f5c7e74e9b.
The LeftUp pick discarded anything moving more than 4 px total since the
press. A hand-held mouse drifts that much during an ordinary click, so
real clicks were thrown away as drags and it read as "selection does not
work". Use 8 px per axis, GTK's own drag threshold.
Also report the pick on the status line (body / face / edge). A solid
pick previously set no text at all, so its only feedback was the viewport
highlight, and a pick that registers but draws faintly looked identical
to one that never fired.
DesignSketchTool.cpp copied verbatim (identical between the forks apart
from this change). DesignPanel.cpp took the status hunk only, since this
fork keeps mainline's Item-based DropDown in feat_dropdown/ToolFlyout.
Not confirmed on hardware yet, on either fork; this fork remains
uncompiled (needs Eigen 5.0.1).
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01BVzKmX6Y1aEteit1HTXG4Q