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https://github.com/OrcaSlicer/OrcaSlicer.git
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fix(engine): real-change-only toolchange ordinals and a single M1020 toolchange command
A dual-nozzle H2C print with support filament hangs at its first nozzle
switch. The emitted file shows the change-filament block's M620 O ordinal
jumping from O1 straight to O230, plus a duplicate "M1020 S<n>" toolchange
command right after every change block. Two causes, fixed together because
they interlock (the ordinal check keys off the same toolchange detection
that suppresses the duplicate):
- append_tcr incremented m_toolchange_count once per prime-tower visit
(roughly once per layer), while the change-filament template only emits
its M620 O{toolchange_count + 1} line on real filament changes. With 229
change-less sparse tower layers below the first support layer, the first
real change reported ordinal 230. The counter now advances only when the
expanded change block really contains a toolchange command, and the
placeholder exposes the upcoming change's ordinal (count + 1). The
set_extruder path already counted per real change and is unchanged.
- toolchange_prefix() returned "M1020 S" for BBL printers, so the
custom_gcode_changes_tool() dedup could never match the stock profiles'
line-leading "T[next_filament_id] ..." commands and the writer's own
toolchange was appended after every change block on dual-extruder
machines. The prefix is now the plain "T" (the manual-filament-change tag
branch stays first), and the M1020 form moved into GCodeWriter::toolchange()
as an explicit branch that also carries the nozzle:
"M1020 S<filament> H<nozzle>". The nozzle parameter is signed on purpose:
the null-safe nozzle lookup legitimately yields -1, matching the stock
templates' own H-1 convention.
The prefix change also lets the CoolingBuffer recognize the change blocks'
T commands as tool boundaries on BBL printers (its per-filament attribution
previously keyed off the duplicate M1020, or nothing at all on
single-extruder models); its existing out-of-range guard ignores
T1000-class machine commands.
Verification: full suites green (libslic3r 48998 assertions / 169 cases;
fff_print 692 / 65 including three new scenarios - writer emission per
printer kind, dedup + ordinal progression on sequential prints, and a
prime-tower regression scenario verified to fail against the old per-visit
counting). Byte gate: 18 of 20 fixtures bit-identical; the sequential repro
differs by exactly its 3 removed duplicate M1020 lines, deterministic
across two runs. Reslicing the field project that exposed the hang yields
M620 O1 followed by a gapless O2..O59 and zero duplicate M1020 lines.
Co-authored-by: songwei.li <songwei.li@bambulab.com>
This commit is contained in:
@@ -927,9 +927,6 @@ static std::vector<Vec2d> get_path_of_change_filament(const Print& print)
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}
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}
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//BBS: increase toolchange count
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gcodegen.m_toolchange_count++;
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std::string toolchange_gcode_str;
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ZHopType z_hope_type = ZHopType(gcodegen.config().z_hop_types.get_at(gcodegen.get_filament_config_index((int)gcodegen.writer().filament()->id())));
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@@ -1058,7 +1055,7 @@ static std::vector<Vec2d> get_path_of_change_filament(const Print& print)
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config.set_key_value("max_layer_z", new ConfigOptionFloat(gcodegen.m_max_layer_z));
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config.set_key_value("relative_e_axis", new ConfigOptionBool(full_config.use_relative_e_distances));
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config.set_key_value("toolchange_count", new ConfigOptionInt((int) gcodegen.m_toolchange_count));
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config.set_key_value("toolchange_count", new ConfigOptionInt((int) gcodegen.m_toolchange_count + 1));
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// BBS: fan speed is useless placeholer now, but we don't remove it to avoid
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// slicing error in old change_filament_gcode in old 3MF
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config.set_key_value("fan_speed", new ConfigOptionInt((int) 0));
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@@ -1180,7 +1177,10 @@ static std::vector<Vec2d> get_path_of_change_filament(const Print& print)
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std::string toolchange_command;
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if (tcr.priming || (new_filament_id >= 0 && gcodegen.writer().need_toolchange(new_filament_id)))
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toolchange_command = gcodegen.writer().toolchange(new_filament_id);
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// Orca: null-safe, layer-aware nozzle lookup — group_result may be null on
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// non-multi-nozzle paths (the helper falls back to the extruder id).
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toolchange_command = gcodegen.writer().toolchange(new_filament_id,
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nozzle_id_for_gcode_placeholder(group_result, new_filament_id, new_extruder_id, m_layer_idx));
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if (!custom_gcode_changes_tool(toolchange_gcode_str, gcodegen.writer().toolchange_prefix(), new_filament_id))
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toolchange_gcode_str += toolchange_command;
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else {
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@@ -1302,6 +1302,10 @@ static std::vector<Vec2d> get_path_of_change_filament(const Print& print)
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std::string tcr_gcode, tcr_escaped_gcode = gcodegen.placeholder_parser_process("tcr_rotated_gcode", tcr_rotated_gcode, new_filament_id, &config);
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unescape_string_cstyle(tcr_escaped_gcode, tcr_gcode);
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gcode += tcr_gcode;
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// Count the toolchange only when the emitted block really changed the tool —
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// tower visits without a filament change must not advance the ordinal.
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if (custom_gcode_changes_tool(tcr_gcode, gcodegen.writer().toolchange_prefix(), new_filament_id))
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gcodegen.m_toolchange_count++;
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check_add_eol(toolchange_gcode_str);
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// SoftFever: set new PA for new filament
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@@ -8648,7 +8652,7 @@ std::string GCode::set_extruder(unsigned int new_filament_id, double print_z, bo
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m_pa_processor->resetPreviousPA(m_config.pressure_advance.get_at(new_filament_id));
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}
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gcode += m_writer.toolchange(new_filament_id);
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gcode += m_writer.toolchange(new_filament_id, new_extruder_id);
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if (Extruder *fil = m_writer.filament())
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fil->set_config_index((int)get_filament_config_index((int)fil->id()));
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return gcode;
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@@ -8933,7 +8937,7 @@ std::string GCode::set_extruder(unsigned int new_filament_id, double print_z, bo
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//BBS: don't add T[next extruder] if there is no T cmd on filament change
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//We inform the writer about what is happening, but we may not use the resulting gcode.
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std::string toolchange_command = m_writer.toolchange(new_filament_id);
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std::string toolchange_command = m_writer.toolchange(new_filament_id, next_nozzle_id);
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if (Extruder *fil = m_writer.filament())
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fil->set_config_index((int)get_filament_config_index((int)fil->id()));
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if (!custom_gcode_changes_tool(toolchange_gcode_parsed, m_writer.toolchange_prefix(), new_filament_id))
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@@ -594,23 +594,15 @@ std::string GCodeWriter::update_progress(unsigned int num, unsigned int tot, boo
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std::string GCodeWriter::toolchange_prefix() const
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{
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std::string gcode = "T";
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// Orca: the manual-filament-change tag must stay ahead of the flavor selection so
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// MMU manual-change handling keeps working.
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if (config.manual_filament_change)
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gcode = ";" + GCodeProcessor::reserved_tag(GCodeProcessor::ETags::Manual_Tool_Change) + "T";
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else {
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if (m_is_bbl_printers)
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gcode = "M1020 S";
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else {
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if (FLAVOR_IS(gcfMakerWare))
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gcode = "M135 T";
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else if (FLAVOR_IS(gcfSailfish))
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gcode = "M108 T";
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}
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}
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return gcode;
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return ";" + GCodeProcessor::reserved_tag(GCodeProcessor::ETags::Manual_Tool_Change) + "T";
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return FLAVOR_IS(gcfMakerWare) ? "M135 T" :
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FLAVOR_IS(gcfSailfish) ? "M108 T" : "T";
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}
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std::string GCodeWriter::toolchange(unsigned int filament_id)
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std::string GCodeWriter::toolchange(unsigned int filament_id, int nozzle_id)
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{
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// set the new extruder
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auto filament_extruder_iter = Slic3r::lower_bound_by_predicate(m_filament_extruders.begin(), m_filament_extruders.end(), [filament_id](const Extruder &e) { return e.id() < filament_id; });
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@@ -621,9 +613,16 @@ std::string GCodeWriter::toolchange(unsigned int filament_id)
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// return the toolchange command
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// if we are running a single-extruder setup, just set the extruder and return nothing
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std::ostringstream gcode;
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// Orca: also emit for non-BBL single-extruder multi-filament setups (MMU-style).
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if (this->multiple_extruders || (this->config.filament_diameter.values.size() > 1 && !is_bbl_printers())) {
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// Orca: call toolchange_prefix() to get the correct command prefix based on the configuration and flavor.
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gcode << this->toolchange_prefix() << filament_id;
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// Orca: manual filament change keeps its tag line even on BBL machines, so the
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// M1020 form must not shadow it. nozzle_id is signed: the null-safe nozzle
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// lookup legitimately yields -1 ("no specific nozzle"), matching the literal
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// H-1 the stock change templates emit; an unsigned would wrap.
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if (m_is_bbl_printers && !config.manual_filament_change)
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gcode << "M1020 S" << filament_id << " H" << nozzle_id;
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else
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gcode << this->toolchange_prefix() << filament_id;
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if (GCodeWriter::full_gcode_comment)
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gcode << " ; change extruder";
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gcode << "\n";
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@@ -1271,8 +1270,9 @@ std::string GCodeWriter::set_extruder(unsigned int filament_id)
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auto filament_ext_it = Slic3r::lower_bound_by_predicate(m_filament_extruders.begin(), m_filament_extruders.end(), [filament_id](const Extruder &e) { return e.id() < filament_id; });
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unsigned int extruder_id = filament_ext_it->extruder_id();
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assert(filament_ext_it != m_filament_extruders.end() && filament_ext_it->id() == filament_id);
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//TODO: optmize here, pass extruder_id to toolchange
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return this->need_toolchange(filament_id) ? this->toolchange(filament_id) : "";
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// Orca: writer-only context (calibration paths) has no nozzle grouping; the
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// filament's own extruder id is the correct degenerate nozzle value.
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return this->need_toolchange(filament_id) ? this->toolchange(filament_id, (int) extruder_id) : "";
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}
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void GCodeWriter::init_extruder(unsigned int filament_id)
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@@ -72,7 +72,7 @@ public:
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// Prefix of the toolchange G-code line, to be used by the CoolingBuffer to separate sections of the G-code
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// printed with the same extruder.
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std::string toolchange_prefix() const;
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std::string toolchange(unsigned int filament_id);
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std::string toolchange(unsigned int filament_id, int nozzle_id);
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std::string set_speed(double F, const std::string &comment = std::string(), const std::string &cooling_marker = std::string());
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// SoftFever NOTE: the returned speed is mm/minute
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double get_current_speed() const { return m_current_speed;}
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