Merge upstream/hanif/belt-printer-fixes into belt/final-round

Brings in upstream/belt-printer (the Sept 14 main merge) plus Hanif Koh's
21 review-fix commits from PR #15685, on top of the MachineKinematics
refactor and the purge-prism / tree-support / first-layer-speed fixes.

Conflict resolution:
- BeltGCodeWriter is gone (kinematics refactor), so Hanif's plate-offset
  fix for it is ported into GCodeWriter: the first-layer-plane checks in
  travel_to_xy / travel_to_xyz / _travel_to_z now evaluate the plate-local
  point, and BeltGCode::init_belt_writer hands the stored plate origin to
  the writer it installs.
- init_belt_writer(Print&) takes Hanif's signature; the BBL flag is set on
  the surviving writer by GCode::_do_export.
- The shared emit_belt_brim_bands() loop keeps the BeltFloorObjectGuard the
  local branch added, so apron bands classify first-layer height against
  their own object.
- eager_lift keeps effective_type: it now carries set_force_normal_lift().
- GCodeWriter's initializer list follows Hanif's member order with
  m_kinematics in its declared position.
- TreeSupport::detect_overhangs uses Hanif's clamped build_plate_tilt_slope()
  for the non-belt path and the belt shear for the belt path.
This commit is contained in:
harrierpigeon
2026-09-30 15:22:19 -05:00
4942 changed files with 62842 additions and 21578 deletions
+11 -10
View File
@@ -1041,28 +1041,29 @@ std::string CoolingBuffer::apply_layer_cooldown(
}
if (need_set_fan) {
const auto set_fan = [&](int speed) {
if (m_current_fan_speed != speed) {
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, speed, part_cooling_fan_min_pwm);
m_current_fan_speed = speed;
}
};
if (fan_speed_change_requests[CoolingLine::TYPE_OVERHANG_FAN_START]){
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, overhang_fan_speed, part_cooling_fan_min_pwm);
m_current_fan_speed = overhang_fan_speed;
set_fan(overhang_fan_speed);
} else if (fan_speed_change_requests[CoolingLine::TYPE_INTERNAL_BRIDGE_FAN_START]){ // ORCA: Add support for separate internal bridge fan speed control
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, internal_bridge_fan_speed, part_cooling_fan_min_pwm);
m_current_fan_speed = internal_bridge_fan_speed;
set_fan(internal_bridge_fan_speed);
}
else if (fan_speed_change_requests[CoolingLine::TYPE_SUPPORT_INTERFACE_FAN_START]){
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, supp_interface_fan_speed, part_cooling_fan_min_pwm);
m_current_fan_speed = supp_interface_fan_speed;
set_fan(supp_interface_fan_speed);
}
else if (fan_speed_change_requests[CoolingLine::TYPE_IRONING_FAN_START]){
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, ironing_fan_speed, part_cooling_fan_min_pwm);
m_current_fan_speed = ironing_fan_speed;
set_fan(ironing_fan_speed);
}
else if(fan_speed_change_requests[CoolingLine::TYPE_FORCE_RESUME_FAN] && m_current_fan_speed != -1){
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, m_current_fan_speed, part_cooling_fan_min_pwm);
fan_speed_change_requests[CoolingLine::TYPE_FORCE_RESUME_FAN] = false;
}
else {
new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, m_fan_speed, part_cooling_fan_min_pwm);
m_current_fan_speed = m_fan_speed;
set_fan(m_fan_speed);
}
need_set_fan = false;
}
+5 -6
View File
@@ -170,14 +170,13 @@ void FanMover::_put_in_middle_G1(std::list<BufferData>::iterator item_to_split,
void FanMover::_print_in_middle_G1(BufferData& line_to_split, float nb_sec, const std::string &line_to_write) {
if (nb_sec < line_to_split.time * 0.1) {
// doesn't really need to be split, print it after
m_process_output += line_to_split.raw + "\n";
// Doesn't need to be split: the insertion point is at the start.
m_process_output += line_to_write + (line_to_write.back() == '\n'?"":"\n");
} else if (nb_sec > line_to_split.time * 0.9) {
// doesn't really need to be split, print it before
//will also print before if line_to_split.time == 0
m_process_output += line_to_write + (line_to_write.back() == '\n' ? "" : "\n");
m_process_output += line_to_split.raw + "\n";
} else if (nb_sec > line_to_split.time * 0.9) {
// Doesn't need to be split: the insertion point is at the end.
m_process_output += line_to_split.raw + "\n";
m_process_output += line_to_write + (line_to_write.back() == '\n' ? "" : "\n");
}else if(line_to_split.raw.size() > 2
&& line_to_split.raw[0] == 'G' && line_to_split.raw[1] == '1' && line_to_split.raw[2] == ' ') {
float percent = nb_sec / line_to_split.time;
+2 -1
View File
@@ -32,7 +32,8 @@ class FanMover
private:
const std::regex regex_fan_speed;
const float nb_seconds_delay;
const bool with_D_option;
// Set from fan_speedup_time at the call site, but nothing here reads it.
[[maybe_unused]] const bool with_D_option;
const bool relative_e;
const bool only_overhangs;
const float kickstart;
+25 -11
View File
@@ -532,7 +532,7 @@ void GCodeProcessor::TimeMachine::calculate_time(GCodeProcessorResult& result, P
const float height = interpolate ? lerp(prev_move.height, curr_move.height, t) : curr_move.height;
// ORCA: Fix issue with flow rate changes being visualized incorrectly
const float mm3_per_mm = curr_move.mm3_per_mm;
const float fan_speed = interpolate ? lerp(prev_move.fan_speed, curr_move.fan_speed, t) : curr_move.fan_speed;
const float fan_speed = curr_move.fan_speed;
const float temperature = interpolate ? lerp(prev_move.temperature, curr_move.temperature, t) : curr_move.temperature;
actual_speed_moves.push_back({
block.move_id,
@@ -563,7 +563,7 @@ void GCodeProcessor::TimeMachine::calculate_time(GCodeProcessorResult& result, P
const float height = interpolate ? lerp(prev_move.height, curr_move.height, t) : curr_move.height;
// ORCA: Fix issue with flow rate changes being visualized incorrectly
const float mm3_per_mm = curr_move.mm3_per_mm;
const float fan_speed = interpolate ? lerp(prev_move.fan_speed, curr_move.fan_speed, t) : curr_move.fan_speed;
const float fan_speed = curr_move.fan_speed;
const float temperature = interpolate ? lerp(prev_move.temperature, curr_move.temperature, t) : curr_move.temperature;
actual_speed_moves.push_back({
block.move_id,
@@ -1273,7 +1273,7 @@ void GCodeProcessor::run_post_process()
// add lines M73 to exported gcode
auto process_line_move = [
// Lambdas, mostly for string formatting, all with an empty capture block.
time_in_minutes, format_time_float, format_line_M73_main, format_line_M73_stop_int, format_line_M73_stop_float, time_in_last_minute,format_line_exhaust_fan_control,
time_in_minutes, format_time_float, format_line_M73_main, format_line_M73_stop_int, format_line_M73_stop_float, time_in_last_minute,
&self = std::as_const(m_time_processor),
// Caches, to be modified
&g1_times_cache_it, &last_exported_main, &last_exported_stop,
@@ -1468,9 +1468,11 @@ void GCodeProcessor::run_post_process()
// Append a per-filament usage block at a filament change.
auto handle_filament_change = [&](int filament_id, int cur_line_id, int nozzle_id) {
// skip filament changes emitted inside the machine start / end gcode
if (m_machine_start_gcode_end_line_id == (unsigned int) (-1) && (unsigned int) (cur_line_id) < m_machine_start_gcode_end_line_id ||
m_machine_end_gcode_start_line_id != (unsigned int) (-1) && (unsigned int) (cur_line_id) > m_machine_end_gcode_start_line_id)
// Skip filament changes emitted inside the machine start / end gcode. One forward pass assigns
// the tag ids and tests them in the same loop, so inside the start gcode the end tag is unseen
// and the id still holds the sentinel. That is why the first clause tests == and the second !=.
if ((m_machine_start_gcode_end_line_id == (unsigned int) (-1) && (unsigned int) (cur_line_id) < m_machine_start_gcode_end_line_id) ||
(m_machine_end_gcode_start_line_id != (unsigned int) (-1) && (unsigned int) (cur_line_id) > m_machine_end_gcode_start_line_id))
return;
if (!m_filament_blocks.empty())
m_filament_blocks.back().upper_gcode_id = cur_line_id;
@@ -3584,6 +3586,7 @@ void GCodeProcessor::reset()
m_zero_layer_height = 0.0f;
m_first_layer_height = 0.0f;
m_processing_start_custom_gcode = false;
m_in_config_block = false;
m_g1_line_id = 0;
m_layer_id = 0;
m_cp_color.reset();
@@ -4189,9 +4192,20 @@ void GCodeProcessor::process_tags(const std::string_view comment, bool producers
return;
}
if (boost::starts_with(comment, " CONFIG_BLOCK_START")) {
m_in_config_block = true;
return;
}
if (boost::starts_with(comment, " CONFIG_BLOCK_END")) {
m_in_config_block = false;
return;
}
// Belt printer: derive the physical tilt magnitude from the slicing-rotation
// angle header comment (used to enable the preview's belt view).
if (boost::starts_with(comment, " belt_slice_rotation_angle = ")) {
// angle header comment (used to enable the preview's belt view). Only the belt
// header carries it outside the config block; the config block lists the key
// for every printer, belt or not.
if (!m_in_config_block && boost::starts_with(comment, " belt_slice_rotation_angle = ")) {
try {
m_result.belt_tilt_angle = std::abs(std::stof(std::string(comment.substr(29))));
} catch (...) {}
@@ -5375,7 +5389,7 @@ void GCodeProcessor::process_VG1(const GCodeReader::GCodeLine& line)
float filament_radius = 0.5f * filament_diameter;
float area_filament_cross_section = static_cast<float>(M_PI) * sqr(filament_radius);
auto absolute_position = [this, area_filament_cross_section](Axis axis, const GCodeReader::GCodeLine& lineG1) {
auto absolute_position = [this](Axis axis, const GCodeReader::GCodeLine& lineG1) {
bool is_relative = (m_global_positioning_type == EPositioningType::Relative);
if (axis == E)
is_relative |= (m_e_local_positioning_type == EPositioningType::Relative);
@@ -5826,7 +5840,7 @@ void GCodeProcessor::process_G2_G3(const GCodeReader::GCodeLine& line, bool cloc
if (travel_length < 0.001)
return;
auto adjust_target = [this, area_filament_cross_section](const AxisCoords& target, const AxisCoords& prev_position) {
auto adjust_target = [this](const AxisCoords& target, const AxisCoords& prev_position) {
AxisCoords ret = target;
if (m_global_positioning_type == EPositioningType::Relative) {
for (unsigned char a = X; a <= E; ++a) {
@@ -7084,7 +7098,7 @@ void GCodeProcessor::store_move_vertex(EMoveType type, EMovePathType path_type,
get_acceleration(normal_mode));
const float junction_deviation = get_option_value(m_time_processor.machine_limits.machine_max_junction_deviation, normal_mode_id);
const bool use_jd_jerk = (m_flavor == gcfMarlinFirmware && junction_deviation > 0.0f);
const auto axis_jerk_for_preview = [this, normal_mode, use_jd_jerk, move_acceleration](Axis axis) {
const auto axis_jerk_for_preview = [this, use_jd_jerk, move_acceleration](Axis axis) {
return use_jd_jerk ? get_axis_max_jerk_with_jd(normal_mode, axis, move_acceleration) : get_axis_max_jerk(normal_mode, axis);
};
const float jerk_x = axis_jerk_for_preview(X);
+1
View File
@@ -1194,6 +1194,7 @@ class Print;
float m_first_layer_height; // mm
float m_zero_layer_height; // mm
bool m_processing_start_custom_gcode;
bool m_in_config_block;
unsigned int m_g1_line_id;
unsigned int m_layer_id;
CpColor m_cp_color;
+2 -2
View File
@@ -627,7 +627,7 @@ void compute_global_occlusion(GlobalModelInfo &result, const PrintObject *po,
SeamPosition seam_position = spAligned) {
BOOST_LOG_TRIVIAL(debug)
<< "SeamPlacer: gather occlusion meshes: start";
auto obj_transform = po->trafo_centered();
auto obj_transform = po->trafo_sliced();
indexed_triangle_set triangle_set;
indexed_triangle_set negative_volumes_set;
//add all parts
@@ -712,7 +712,7 @@ void gather_enforcers_blockers(GlobalModelInfo &result, const PrintObject *po) {
BOOST_LOG_TRIVIAL(debug)
<< "SeamPlacer: build AABB trees for raycasting enforcers/blockers: start";
auto obj_transform = po->trafo_centered();
auto obj_transform = po->trafo_sliced();
for (const ModelVolume *mv : po->model_object()->volumes) {
if (mv->is_seam_painted()) {
+1 -1
View File
@@ -78,7 +78,7 @@ struct PlateBBoxData
int first_extruder = 0;
float nozzle_diameter = 0.4;
std::string bed_type;
float first_layer_time;
float first_layer_time = 0.0f;
// version 1: use view type ColorPrint (filament color)
// version 2: use view type FilamentId (filament id)
int version = 2;
+1 -1
View File
@@ -910,7 +910,7 @@ namespace Slic3r
unsigned int iterations = (1 << all_extruders.size());
unsigned int final_state = iterations - 1;
std::vector<std::vector<float>>cache(iterations, std::vector<float>(all_extruders.size(), 0x7fffffff));
std::vector<std::vector<float>>cache(iterations, std::vector<float>(all_extruders.size(), std::numeric_limits<float>::max()));
std::vector<std::vector<int>>prev(iterations, std::vector<int>(all_extruders.size(), -1));
cache[1][0] = 0.;
for (unsigned int state = 0; state < iterations; ++state) {
+1 -1
View File
@@ -3204,7 +3204,7 @@ void ToolOrdering::assign_custom_gcodes(const Print &print)
// Skip all custom G-codes above this layer and skip all extruder switches.
for (; custom_gcode_it != custom_gcode_per_print_z.gcodes.rend() && (
(print_z_above > lt.print_z && custom_gcode_it->print_z > 0.5 * (lt.print_z + print_z_above))
|| custom_gcode_it->type == CustomGCode::ToolChange); ++ custom_gcode_it);
|| custom_gcode_it->type == CustomGCode::ToolChange); ++ custom_gcode_it) {}
print_z_above = lt.print_z;
if (custom_gcode_it == custom_gcode_per_print_z.gcodes.rend())
// Custom G-codes were processed.
+92 -8
View File
@@ -1630,6 +1630,94 @@ float WipeTower::get_auto_brim_by_height(float max_height) {
return 8.f;
}
float WipeTower::estimate_brim_real_width(float brim_width, float nozzle_diameter, float first_layer_height, bool type2)
{
if (brim_width <= 0.f)
return brim_width;
const float spacing = nozzle_diameter * 1.25f - first_layer_height * float(1. - M_PI_4); // Width_To_Nozzle_Ratio
if (spacing <= EPSILON)
return brim_width;
const int loops_num = int((brim_width + spacing / 2.f) / spacing);
return loops_num * spacing + (type2 ? 0.f : spacing / 2.f);
}
float WipeTower::get_wrapping_detection_depth()
{
return float(wrapping_wipe_tower_depth);
}
float WipeTower::nozzle_change_perimeter_width(float nozzle_diameter)
{
auto it = nozzle_diameter_to_nozzle_change_width.find(nozzle_diameter);
return it != nozzle_diameter_to_nozzle_change_width.end() ? it->second : 2.f * nozzle_diameter * 1.25f;
}
float WipeTower::estimate_tower_blocks_depth(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing)
{
if (purges.empty() || layer_height < EPSILON || nozzle_diameter < EPSILON)
return 0.f;
const float pw = nozzle_diameter * 1.25f; // Width_To_Nozzle_Ratio
const float ncpw = nozzle_change_perimeter_width(nozzle_diameter);
const float line_width = width - 2.f * pw;
if (line_width <= EPSILON)
return 0.f;
// Line cross-section as volume_to_length() sees it; the infill gap stretches the perimeter
// width by the configured ratio and nozzle-change lines keep their own width
// (calc_block_infill_gap).
auto line_area = [layer_height](float w) { return layer_height * (w - layer_height * float(1. - M_PI_4)); };
const float extra_width = (extra_spacing - 1.f) * pw;
const float gap = pw + extra_width;
const float nc_gap = ncpw + extra_width;
// A layer purges into at most (filaments - 1) targets, so a category holding every filament
// never sees its smallest purge (the layer's first filament) in its worst layer.
struct Block { float depth = 0.f; float min_purge = 0.f; size_t filaments = 0; };
std::map<int, Block> blocks;
for (const PurgeEstimate &purge : purges) {
Block &block = blocks[purge.category];
const float purge_depth = std::ceil(purge.prime_volume / line_area(pw) / line_width) * gap;
block.min_purge = block.filaments == 0 ? purge_depth : std::min(block.min_purge, purge_depth);
block.depth += purge_depth;
++block.filaments;
if (purge.filament_change_length > EPSILON) {
// The leaving filament is rammed over the nozzle-change flow, again in whole lines.
const float filament_area = float(M_PI) * purge.filament_diameter * purge.filament_diameter / 4.f;
const float nc_length = purge.filament_change_length * filament_area / line_area(ncpw);
block.depth += std::ceil(nc_length / (width - ncpw - pw)) * nc_gap;
}
}
float depth = pw; // plan_tower_new starts the first block one perimeter width in
for (const auto &[category, block] : blocks)
depth += block.filaments == purges.size() ? block.depth - block.min_purge : block.depth;
return depth;
}
float WipeTower::rib_footprint_side(float width, float depth, float rib_width, float extra_rib_length, float max_height)
{
if (width < EPSILON || depth < EPSILON)
return 0.f;
// Ribs run the diagonal; below the height-based minimum they are extended rather than the
// body, then by the extra length, never ending up shorter than the diagonal.
const float diagonal = std::sqrt(width * width + depth * depth);
float rib_length = diagonal;
if (depth + EPSILON < get_limit_depth_by_height(max_height))
rib_length = std::max(rib_length, get_limit_depth_by_height(max_height) * float(std::sqrt(2.)));
rib_length = std::max(diagonal, rib_length + extra_rib_length);
// Half the extension at each end of the diagonal plus half the rib width, projected onto the axes.
const float rib_w = std::min(rib_width, std::min(width, depth) / 2.f);
const float per_side = ((rib_length - diagonal) / 2.f + rib_w / 2.f) / float(std::sqrt(2.));
return std::max(width, depth) + 2.f * per_side;
}
float WipeTower::estimate_rib_tower_bbox_side(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing, float rib_width, float extra_rib_length, float max_height)
{
if (purges.empty() || width < EPSILON || layer_height < EPSILON || nozzle_diameter < EPSILON)
return 0.f;
const float pw = nozzle_diameter * 1.25f; // Width_To_Nozzle_Ratio
const float square = align_ceil(std::sqrt(estimate_tower_blocks_depth(purges, width, layer_height, nozzle_diameter, extra_spacing) * width), pw);
const float depth = estimate_tower_blocks_depth(purges, square, layer_height, nozzle_diameter, extra_spacing);
return rib_footprint_side(square, depth, rib_width, extra_rib_length, max_height);
}
Vec2f WipeTower::move_box_inside_polygon(const BoundingBox &box, const Polygons &polygons, coord_t offset)
{
if (polygons.empty()) return Vec2f{0.f, 0.f};
@@ -4083,7 +4171,7 @@ void WipeTower::toolchange_wipe_new(WipeTowerWriter &writer, const box_coordinat
}
return time * 60.f;
};
auto estimate_wipe_time = [&estimate_time_kernel, & cleaning_box, &target_speed, &x_to_wipe, &xr, &xl, &dy, &WipeSpeedMap, &solid_tool_toolchange](int begin_line) -> float {
auto estimate_wipe_time = [&estimate_time_kernel, & cleaning_box, &x_to_wipe, &xr, &xl, &dy, &solid_tool_toolchange](int begin_line) -> float {
int n = std::ceil(x_to_wipe / (xr - xl));
if (solid_tool_toolchange) n = (cleaning_box.lu[1] - cleaning_box.ld[1]) / dy;
float total_time = estimate_time_kernel(n);
@@ -4883,12 +4971,8 @@ void WipeTower::generate_new(std::vector<std::vector<WipeTower::ToolChangeResult
}
}
if (!has_inserted) {
if (finish_block_tcr.gcode.empty())
finish_block_tcr = finish_block_tcr;
else
finish_layer_tcr = merge_tcr(finish_layer_tcr, finish_block_tcr);
}
if (!has_inserted && !finish_block_tcr.gcode.empty())
finish_layer_tcr = merge_tcr(finish_layer_tcr, finish_block_tcr);
}
}
// record the contact layers of different categories
@@ -5111,7 +5195,7 @@ Polygon WipeTower::generate_rib_polygon(const box_coordinates &wt_box)
Polygon WipeTower::generate_support_wall_new(WipeTowerWriter &writer, const box_coordinates &wt_box, double feedrate, bool first_layer,bool rib_wall, bool extrude_perimeter, bool skip_points)
{
auto get_closet_idx = [this, &writer](Polylines &pls) -> std::pair<int,int> {
auto get_closet_idx = [&writer](Polylines &pls) -> std::pair<int,int> {
Vec2f anchor{writer.x(), writer.y()};
int closestIndex = -1;
int closestPl = -1;
+27
View File
@@ -42,9 +42,36 @@ public:
static const std::map<float, float> min_depth_per_height;
static float get_limit_depth_by_height(float max_height);
static float get_auto_brim_by_height(float max_height);
// Both generators lay the brim in whole loops one line spacing apart, so the printed width
// differs from the configured one. WipeTower reports it with half a spacing of line width
// added, WipeTower2 reports the loops alone; an estimate has to round like the generator
// whose G-code it stands in for.
static float estimate_brim_real_width(float brim_width, float nozzle_diameter, float first_layer_height, bool type2);
// Depth a Type1 tower reserves once nothing but wrapping detection asks for one.
static float get_wrapping_detection_depth();
// Line width of the nozzle-change purge lines at this nozzle diameter.
static float nozzle_change_perimeter_width(float nozzle_diameter);
static TriangleMesh its_make_rib_tower(float width, float depth, float height, float rib_length, float rib_width, bool fillet_wall);
static TriangleMesh its_make_rib_brim(const Polygon& brim, float layer_height);
static Polygon rib_section(float width, float depth, float rib_length, float rib_width, bool fillet_wall);
// One filament's share of a Type1 tower layer, as plan_tower_new() reserves it.
struct PurgeEstimate
{
float prime_volume = 0.f; // mm3 wiped after changing to this filament
int category = 0; // filament_adhesiveness_category; one purge block per category
float filament_change_length = 0.f; // mm of filament rammed when it leaves its nozzle; 0 when no nozzle change is planned
float filament_diameter = 1.75f;
};
// Depth of the Type1 purge stack at the given width (also the rectangle-wall depth): each
// purge is whole lines at the block infill gap, one block per adhesiveness category sized by
// its worst layer, stacked behind one perimeter width.
static float estimate_tower_blocks_depth(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing);
// Side of the square bounding a rib-wall tower's first layer, brim excluded: the body plus the
// rib bulge, with the ribs extended to the height-based minimum as both generators do.
static float rib_footprint_side(float width, float depth, float rib_width, float extra_rib_length, float max_height);
// Type1 rib tower: plan_tower_new() squares the tower from the depth at the configured width,
// then re-plans the depth at the squared width.
static float estimate_rib_tower_bbox_side(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing, float rib_width, float extra_rib_length, float max_height);
// Translation that brings a footprint inside the printable outline, padded by offset. The prime
// tower is validated against the real outline (see layered_print_cleareance_valid), so clamping
// against the bounding box alone would leave it off a delta or hexagonal bed. box and polygons
+17
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@@ -2129,6 +2129,23 @@ std::pair<double, double> WipeTower2::get_wipe_tower_cone_base(double width, dou
return std::make_pair(R, support_scale);
}
Polygon WipeTower2::cone_base_polygon(double width, double depth, double height, double angle_deg)
{
Polygon box({Point::new_scale(Vec2d(0., 0.)), Point::new_scale(Vec2d(width, 0.)),
Point::new_scale(Vec2d(width, depth)), Point::new_scale(Vec2d(0., depth))});
if (angle_deg <= EPSILON || height <= EPSILON || width <= EPSILON || depth <= EPSILON)
return box;
const auto [R, x_scale] = get_wipe_tower_cone_base(width, height, depth, angle_deg);
if (R <= EPSILON)
return box;
const Vec2d center(width / 2., depth / 2.);
Polygon ellipse;
for (double alpha = 0.; alpha < 2. * M_PI; alpha += M_PI / 20.)
ellipse.points.push_back(Point::new_scale(center + R * Vec2d(std::cos(alpha) / x_scale, std::sin(alpha))));
Polygons u = union_({box, ellipse});
return u.empty() ? box : u.front();
}
// Static method to extract wipe_volumes[from][to] from the configuration.
// Takes a ConfigBase so the GUI's wipe tower size estimate can pass the plate's
// DynamicPrintConfig directly instead of materializing a full PrintConfig per call.
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@@ -27,6 +27,10 @@ public:
// in WipeTowerIntegration::append_tcr2 does not strip it.
static const std::string wait_for_temp_tag() { return ";_WAIT_FOR_TEMP_ON_WIPE_TOWER"; }
static std::pair<double, double> get_wipe_tower_cone_base(double width, double height, double depth, double angle_deg);
// First-layer outline of a cone-wall tower in tower-local (scaled) coordinates: body box
// unioned with the cone's base ellipse — the model first_layer_wipe_tower_corners uses,
// and generate_support_cone_wall stays within it. Brim not included.
static Polygon cone_base_polygon(double width, double depth, double height, double angle_deg);
static std::vector<std::vector<float>> extract_wipe_volumes(const ConfigBase& config);
// Estimated total flush volume of a SEMM print with the given number of filaments,
// used to reserve wipe tower space before the tower is generated.
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@@ -0,0 +1,202 @@
#include "WipeTowerEstimate.hpp"
#include "WipeTower.hpp"
#include "WipeTower2.hpp"
#include "../Config.hpp"
#include "../PrintConfig.hpp"
#include "../libslic3r.h"
#include <algorithm>
#include <cmath>
#include <set>
namespace Slic3r {
// Every caller today declares all these keys, but the signature accepts any ConfigBase: fall
// back to the key's declared default, never to a hand-copied constant.
static const ConfigOption *option_of(const ConfigBase &config, const char *key)
{
if (const ConfigOption *opt = config.option(key); opt != nullptr)
return opt;
if (const ConfigDef *def = config.def(); def != nullptr)
if (const ConfigOptionDef *opt_def = def->get(key); opt_def != nullptr)
return opt_def->default_value.get();
return nullptr;
}
WipeTowerType resolve_wipe_tower_type(const ConfigBase &config)
{
// printer_model is what the CLI keys its Bambu Lab detection on; the GUI's vendor flag
// agrees for every shipped profile.
if (const auto *model = dynamic_cast<const ConfigOptionString *>(config.option("printer_model"));
model != nullptr && model->value.compare(0, 9, "Bambu Lab") == 0)
return WipeTowerType::Type1;
// By value, not by concrete type: a static PrintConfig holds ConfigOptionEnum<T>, a
// DynamicConfig built from presets holds ConfigOptionEnumGeneric, and both answer getInt().
const ConfigOption *type = option_of(config, "wipe_tower_type");
return type != nullptr ? WipeTowerType(type->getInt()) : WipeTowerType::Type2;
}
Polygon estimate_wipe_tower_first_layer_outline(const ConfigBase &config, WipeTowerType tower_type, double width, double depth, double height)
{
// Type1 ignores the cone option. The wall type is read by value: a preset-shaped config
// holds it as ConfigOptionEnumGeneric, which a cast to ConfigOptionEnum<T> cannot see.
const ConfigOption *wall_type = option_of(config, "wipe_tower_wall_type");
const ConfigOption *cone_angle = option_of(config, "wipe_tower_cone_angle");
const bool cone = tower_type == WipeTowerType::Type2 && wall_type != nullptr &&
wall_type->getInt() == int(WipeTowerWallType::wtwCone) && cone_angle != nullptr;
return WipeTower2::cone_base_polygon(width, depth, height, cone ? cone_angle->getFloat() : 0.);
}
WipeTowerFootprint estimate_wipe_tower_footprint(const ConfigBase &config, WipeTowerType tower_type, const std::vector<unsigned int> &filament_ids, double layer_height, double max_object_height)
{
WipeTowerFootprint footprint;
footprint.height = max_object_height;
const size_t filaments_cnt = filament_ids.size();
if (filaments_cnt == 0 || layer_height < EPSILON)
return footprint;
auto opt_float = [&config](const char *key) {
const ConfigOption *opt = option_of(config, key);
return opt != nullptr ? opt->getFloat() : 0.;
};
auto opt_bool = [&config](const char *key) {
const ConfigOption *opt = option_of(config, key);
return opt != nullptr && opt->getBool();
};
auto opt_enum = [&config](const char *key, int fallback) {
const ConfigOption *opt = option_of(config, key);
return opt != nullptr ? opt->getInt() : fallback;
};
auto floats_of = [&config](const char *key) { return dynamic_cast<const ConfigOptionFloats *>(option_of(config, key)); };
auto max_of = [&floats_of](const char *key, double fallback) {
const auto *opt = floats_of(key);
return (opt != nullptr && !opt->values.empty()) ? *std::max_element(opt->values.begin(), opt->values.end()) : fallback;
};
auto float_at = [&floats_of](const char *key, unsigned int id, double fallback) {
const auto *opt = floats_of(key);
return (opt != nullptr && !opt->values.empty()) ? opt->get_at(id) : fallback;
};
auto int_at = [&config](const char *key, unsigned int id, int fallback) {
const auto *opt = dynamic_cast<const ConfigOptionInts *>(option_of(config, key));
return (opt != nullptr && !opt->values.empty()) ? opt->get_at(id) : fallback;
};
// Both planners size every layer, so the tower has to fit its thinnest one: the first layer
// when it is printed thinner than the rest.
const double first_layer_height = opt_float("initial_layer_print_height");
if (first_layer_height > EPSILON)
layer_height = std::min(layer_height, first_layer_height);
const bool type1 = tower_type == WipeTowerType::Type1;
const double width = opt_float("prime_tower_width");
const double prime_volume = opt_float("prime_volume");
// Type1 spaces its purge lines by prime_tower_infill_gap, Type2 by wipe_tower_extra_spacing.
// Type2's extra flow cancels out of the depth: the line length is divided by it and the row
// pitch multiplied by it (WipeTower2::get_wipe_depth).
const double extra_spacing = opt_float(type1 ? "prime_tower_infill_gap" : "wipe_tower_extra_spacing") / 100.;
const double rib_width = opt_float("wipe_tower_rib_width");
const double extra_rib_length = opt_float("wipe_tower_extra_rib_length");
const auto *nozzle_opt = floats_of("nozzle_diameter");
const double nozzle_diameter = (nozzle_opt != nullptr && !nozzle_opt->values.empty()) ? nozzle_opt->values.front() : 0.4;
const bool dual_nozzle = nozzle_opt != nullptr && nozzle_opt->values.size() == 2;
const bool rib_wall = opt_enum("wipe_tower_wall_type", int(WipeTowerWallType::wtwRectangle)) == int(WipeTowerWallType::wtwRib);
const bool smooth_timelapse = opt_enum("timelapse_type", int(TimelapseType::tlTraditional)) == int(TimelapseType::tlSmooth);
const bool wrapping = opt_bool("enable_wrapping_detection");
// Reasons a tower is printed with no tool change to purge for: the ones that stop
// normalize_fdm_2 clearing enable_prime_tower. Its mixed-filament case is not modelled.
const bool need_wipe_tower = smooth_timelapse || wrapping;
// A tower printed for one of the reasons above has no tool change to purge for; both
// planners give it the idle depth below and nothing more.
const size_t purge_count = filaments_cnt > 1 ? (dual_nozzle ? filaments_cnt : filaments_cnt - 1) : 0;
// Type2 purges one volume per tool change. Type1 plans per filament below; here the volume
// only decides whether a tower exists.
double volume = prime_volume * double(purge_count);
if (dual_nozzle) {
// Dual-nozzle printers also purge the filament change length on the tower.
const double length = max_of("filament_change_length", 0.);
const double diameter = max_of("filament_diameter", 1.75);
volume += length * PI * diameter * diameter / 4. * double(filaments_cnt / 2);
}
// Single-extruder multi-material purges the flush matrix instead of the prime volume.
const bool semm_flush = opt_bool("purge_in_prime_tower") && opt_bool("single_extruder_multi_material");
if (semm_flush)
volume = WipeTower2::estimate_semm_flush_volume(config, filaments_cnt);
// The Type1 planner wipes each filament's own prime volume after changing to it, in a block
// per adhesiveness category. On a two-nozzle printer the leaving filament is also rammed at
// every nozzle change; the tool order groups filaments by nozzle, so a layer crosses
// (nozzles used - 1) times, charged here to the longest ramming.
std::vector<WipeTower::PurgeEstimate> purges;
if (type1 && filaments_cnt > 1) {
const bool saving_mode = opt_enum("prime_volume_mode", int(PrimeVolumeMode::pvmDefault)) == int(PrimeVolumeMode::pvmSaving);
std::set<int> nozzles;
size_t longest_ramming = 0;
for (size_t i = 0; i < filaments_cnt; ++i) {
const unsigned int id = filament_ids[i];
WipeTower::PurgeEstimate purge;
purge.prime_volume = saving_mode ? 15.f : float(float_at("filament_prime_volume", id, prime_volume));
purge.category = int_at("filament_adhesiveness_category", id, 0);
purge.filament_diameter = float(float_at("filament_diameter", id, 1.75));
purges.push_back(purge);
if (dual_nozzle) {
nozzles.insert(int_at("filament_map", id, 1));
if (float_at("filament_change_length", id, 0.) > float_at("filament_change_length", filament_ids[longest_ramming], 0.))
longest_ramming = i;
}
}
if (nozzles.size() > 1)
purges[longest_ramming].filament_change_length = float(float_at("filament_change_length", filament_ids[longest_ramming], 0.) * double(nozzles.size() - 1));
}
// Both wall types decide this together: over-reserving only wastes bed area, but reporting
// no tower for one that is built collapses the validation hull to a point.
// A tool change is a reason on its own (see the base commit); Type1 already reserves
// per filament, Type2 has only the volume, which can resolve to zero.
const bool has_purge = type1 ? !purges.empty() : volume > EPSILON;
if (!has_purge && filaments_cnt < 2 && !need_wipe_tower)
return footprint;
const double min_depth = WipeTower::get_limit_depth_by_height(float(max_object_height));
const float perimeter_width = float(nozzle_diameter) * 1.25f; // Width_To_Nozzle_Ratio
// With nothing to purge, plan_tower_new sizes the tower for wrapping detection or the
// stability minimum; WipeTower2 only knows the latter.
const double idle_depth = (type1 && wrapping && !smooth_timelapse) ? WipeTower::get_wrapping_detection_depth() : min_depth;
if (rib_wall) {
// Both planners square the tower to the purge area and extend the ribs, not the body,
// below the stability minimum.
double side;
if (!purges.empty())
side = WipeTower::estimate_rib_tower_bbox_side(purges, float(width), float(layer_height), float(nozzle_diameter), float(extra_spacing), float(rib_width), float(extra_rib_length), float(max_object_height));
else {
const double square = has_purge ? std::sqrt(volume / layer_height * extra_spacing) : idle_depth;
side = WipeTower::rib_footprint_side(float(square), float(square), float(rib_width), float(extra_rib_length), float(max_object_height));
}
footprint.width = footprint.depth = side;
} else {
double depth;
if (type1) {
// plan_tower_new stretches a short purge stack to the stability minimum behind its
// leading perimeter width.
depth = purges.empty() ? idle_depth : std::max(min_depth + perimeter_width, double(WipeTower::estimate_tower_blocks_depth(purges, float(width), float(layer_height), float(nozzle_diameter), float(extra_spacing))));
} else {
depth = volume / (layer_height * width);
// The flush volumes already hold the spacing between wipes.
if (!semm_flush)
depth *= extra_spacing;
depth = std::max(min_depth, depth);
}
footprint.width = width;
footprint.depth = depth;
}
footprint.brim_width = opt_float("prime_tower_brim_width");
if (footprint.brim_width < 0)
footprint.brim_width = WipeTower::get_auto_brim_by_height(float(max_object_height));
footprint.brim_width = WipeTower::estimate_brim_real_width(float(footprint.brim_width), float(nozzle_diameter), float(first_layer_height > EPSILON ? first_layer_height : layer_height), !type1);
return footprint;
}
} // namespace Slic3r
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@@ -0,0 +1,47 @@
#pragma once
#include <vector>
#include "../Polygon.hpp"
namespace Slic3r {
class ConfigBase;
enum class WipeTowerType;
// Pre-slice footprint of the wipe tower, shared by validation (Print), the GUI's placement
// clamp/preview/arrange and the CLI placement. The arithmetic is shared; the inputs below are
// not, so a change to how one caller derives them has to be mirrored in the others.
struct WipeTowerFootprint
{
double width = 0.; // effective width: equals depth for a rib wall, which squares the tower
double depth = 0.; // 0 when these inputs imply no tower
double height = 0.; // tallest object; drives the stability floor and the auto brim
double brim_width = 0.; // printed width: auto (-1) resolved by height, laid in whole loops
};
// Which planner builds the tower: Bambu Lab printers always get Type1, the rest follow
// wipe_tower_type. The rule Print::wipe_tower_type() and the CLI apply, read off the config so
// the GUI and CLI placement can resolve it without a Print.
WipeTowerType resolve_wipe_tower_type(const ConfigBase &config);
// First-layer outline of an estimated tower in tower-local scaled coordinates, brim excluded:
// the body box, or for a Type2 cone wall the box unioned with the cone's base. The preview,
// the placement margin and validation all take the outline from here so they cannot disagree
// about whether a cone exists.
Polygon estimate_wipe_tower_first_layer_outline(const ConfigBase &config, WipeTowerType tower_type, double width, double depth, double height);
// filament_ids: 0-based filaments purged on the plate. The config cannot see custom G-code tool
// changes, so ids derived from the model must include them
// (Print::extruders(true)) or a real tower is sized as if it were never built.
// layer_height: thinnest layer the objects are sliced at. The first layer is folded in here.
//
// A raft is deliberately not a reason: normalize_fdm_2 clears enable_prime_tower for a plate
// purging one filament unless smooth timelapse or wrapping detection is on.
WipeTowerFootprint estimate_wipe_tower_footprint(const ConfigBase &config,
WipeTowerType tower_type,
const std::vector<unsigned int> &filament_ids,
double layer_height,
double max_object_height);
} // namespace Slic3r