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feat: Add Z Anti-Aliasing (ZAA) contouring support

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Port Z Anti-Aliasing from BambuStudio-ZAA (https://github.com/adob/BambuStudio-ZAA)
to OrcaSlicer. ZAA eliminates stair-stepping on curved and sloped top surfaces
by raycasting each extrusion point against the original 3D mesh and micro-adjusting
Z height to follow the actual surface geometry.

Key changes:
- Add ContourZ.cpp raycasting algorithm (~330 lines)
- Extend geometry with 3D support (Point3, Line3, Polyline3, MultiPoint3)
- Template arc fitting for 2D/3D compatibility
- Change ExtrusionPath::polyline from Polyline to Polyline3
- Add 5 ZAA config options (zaa_enabled, zaa_min_z, etc.)
- Add posContouring pipeline step in PrintObject
- Update GCode writer for 3D coordinate output
- Add ZAA settings UI in Print Settings > Quality
- Add docs/ZAA.md with usage and implementation details

ZAA is opt-in and disabled by default. When disabled, the slicing pipeline
is unchanged.
This commit is contained in:
Matthias Nott
2026-02-09 20:38:46 +01:00
parent cae1567726
commit 963f8d86b7
57 changed files with 1817 additions and 204 deletions
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9
src/libslic3r/ShortestPath.cpp
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@@ -1000,7 +1000,7 @@ std::vector<std::pair<size_t, bool>> chain_segments_greedy2(SegmentEndPointFunc
std::vector<std::pair<size_t, bool>> chain_extrusion_entities(std::vector<ExtrusionEntity*> &entities, const Point *start_near)
{
auto segment_end_point = [&entities](size_t idx, bool first_point) -> const Point& { return first_point ? entities[idx]->first_point() : entities[idx]->last_point(); };
auto segment_end_point = [&entities](size_t idx, bool first_point) -> Point { return first_point ? entities[idx]->first_point() : entities[idx]->last_point(); };
auto could_reverse = [&entities](size_t idx) { const ExtrusionEntity *ee = entities[idx]; return ee->is_loop() || ee->can_reverse(); };
std::vector<std::pair<size_t, bool>> out = chain_segments_greedy_constrained_reversals<Point, decltype(segment_end_point), decltype(could_reverse)>(segment_end_point, could_reverse, entities.size(), start_near);
for (std::pair<size_t, bool> &segment : out) {
@@ -1028,6 +1028,11 @@ void reorder_extrusion_entities(std::vector<ExtrusionEntity*> &entities, const s
entities.swap(out);
}
void chain_and_reorder_extrusion_entities(std::vector<ExtrusionEntity*> &entities, const Point &start_near)
{
chain_and_reorder_extrusion_entities(entities, &start_near);
}
void chain_and_reorder_extrusion_entities(std::vector<ExtrusionEntity*> &entities, const Point *start_near)
{
// this function crashes if there are empty elements in entities
@@ -1038,7 +1043,7 @@ void chain_and_reorder_extrusion_entities(std::vector<ExtrusionEntity*> &entitie
std::vector<std::pair<size_t, bool>> chain_extrusion_paths(std::vector<ExtrusionPath> &extrusion_paths, const Point *start_near)
{
auto segment_end_point = [&extrusion_paths](size_t idx, bool first_point) -> const Point& { return first_point ? extrusion_paths[idx].first_point() : extrusion_paths[idx].last_point(); };
auto segment_end_point = [&extrusion_paths](size_t idx, bool first_point) -> Point { return first_point ? extrusion_paths[idx].first_point() : extrusion_paths[idx].last_point(); };
return chain_segments_greedy<Point, decltype(segment_end_point)>(segment_end_point, extrusion_paths.size(), start_near);
}