feat: Add Z Anti-Aliasing (ZAA) contouring support

Port Z Anti-Aliasing from BambuStudio-ZAA (https://github.com/adob/BambuStudio-ZAA)
to OrcaSlicer. ZAA eliminates stair-stepping on curved and sloped top surfaces
by raycasting each extrusion point against the original 3D mesh and micro-adjusting
Z height to follow the actual surface geometry.

Key changes:
- Add ContourZ.cpp raycasting algorithm (~330 lines)
- Extend geometry with 3D support (Point3, Line3, Polyline3, MultiPoint3)
- Template arc fitting for 2D/3D compatibility
- Change ExtrusionPath::polyline from Polyline to Polyline3
- Add 5 ZAA config options (zaa_enabled, zaa_min_z, etc.)
- Add posContouring pipeline step in PrintObject
- Update GCode writer for 3D coordinate output
- Add ZAA settings UI in Print Settings > Quality
- Add docs/ZAA.md with usage and implementation details

ZAA is opt-in and disabled by default. When disabled, the slicing pipeline
is unchanged.
This commit is contained in:
Matthias Nott
2026-02-09 20:38:46 +01:00
parent cae1567726
commit 963f8d86b7
57 changed files with 1817 additions and 204 deletions

View File

@@ -87,7 +87,7 @@ public:
for (int i = b; i < e; ++i) {
for (const ExtrusionPath &path : _piles[i].paths) {
if (path.is_force_no_extrusion() == false) {
Polyline check_polyline = path.polyline;
Polyline check_polyline = path.polyline.to_polyline();
check_polyline.translate(_offset);
Lines tmpLines = check_polyline.lines();
for (const Line &line : tmpLines) { lines.emplace_back(line, _id, path.role()); }

View File

@@ -81,7 +81,19 @@ std::vector<ExtendedPoint> estimate_points_properties(const POINTS
if (input_points.empty())
return {};
float boundary_offset = PREV_LAYER_BOUNDARY_OFFSET ? 0.5 * flow_width : 0.0f;
auto maybe_unscale = [](const P &p) { return SCALED_INPUT ? unscaled(p) : p.template cast<double>(); };
auto maybe_unscale = [](const P &p) -> Vec2d {
if constexpr (P::RowsAtCompileTime == 3) {
// 3D point - extract XY only
if constexpr (SCALED_INPUT) {
return unscaled(p).template head<2>();
} else {
return p.template head<2>().template cast<double>();
}
} else {
// 2D point - use as is
return SCALED_INPUT ? unscaled(p) : p.template cast<double>();
}
};
std::vector<ExtendedPoint> points;
points.reserve(input_points.size() * (ADD_INTERSECTIONS ? 1.5 : 1));

View File

@@ -30,7 +30,7 @@ static inline BoundingBox extrusion_polyline_extents(const Polyline &polyline, c
static inline BoundingBoxf extrusionentity_extents(const ExtrusionPath &extrusion_path)
{
BoundingBox bbox = extrusion_polyline_extents(extrusion_path.polyline, coord_t(scale_(0.5 * extrusion_path.width)));
BoundingBox bbox = extrusion_polyline_extents(extrusion_path.polyline.to_polyline(), coord_t(scale_(0.5 * extrusion_path.width)));
BoundingBoxf bboxf;
if (! empty(bbox)) {
bboxf.min = unscale(bbox.min);
@@ -44,7 +44,7 @@ static inline BoundingBoxf extrusionentity_extents(const ExtrusionLoop &extrusio
{
BoundingBox bbox;
for (const ExtrusionPath &extrusion_path : extrusion_loop.paths)
bbox.merge(extrusion_polyline_extents(extrusion_path.polyline, coord_t(scale_(0.5 * extrusion_path.width))));
bbox.merge(extrusion_polyline_extents(extrusion_path.polyline.to_polyline(), coord_t(scale_(0.5 * extrusion_path.width))));
BoundingBoxf bboxf;
if (! empty(bbox)) {
bboxf.min = unscale(bbox.min);
@@ -58,7 +58,7 @@ static inline BoundingBoxf extrusionentity_extents(const ExtrusionMultiPath &ext
{
BoundingBox bbox;
for (const ExtrusionPath &extrusion_path : extrusion_multi_path.paths)
bbox.merge(extrusion_polyline_extents(extrusion_path.polyline, coord_t(scale_(0.5 * extrusion_path.width))));
bbox.merge(extrusion_polyline_extents(extrusion_path.polyline.to_polyline(), coord_t(scale_(0.5 * extrusion_path.width))));
BoundingBoxf bboxf;
if (! empty(bbox)) {
bboxf.min = unscale(bbox.min);

View File

@@ -1514,7 +1514,8 @@ void SeamPlacer::place_seam(const Layer *layer, ExtrusionLoop &loop,
current.path_idx = next_idx_modulo(current.path_idx, loop.paths.size());
current.segment_idx = 0;
}
current.foot_pt = loop.paths[current.path_idx].polyline.points[current.segment_idx];
const Point3 &p3 = loop.paths[current.path_idx].polyline.points[current.segment_idx];
current.foot_pt = Point(p3.x(), p3.y());
return current;
};
@@ -1527,7 +1528,8 @@ void SeamPlacer::place_seam(const Layer *layer, ExtrusionLoop &loop,
size_t closest_perimeter_point_index = 0;
{ // local space for the closest_perimeter_point_index
Perimeter *closest_perimeter = nullptr;
ExtrusionLoop::ClosestPathPoint closest_point{0,0,loop.paths[0].polyline.points[0]};
const Point3 &init_p3 = loop.paths[0].polyline.points[0];
ExtrusionLoop::ClosestPathPoint closest_point{0,0,Point(init_p3.x(), init_p3.y())};
size_t points_count = std::accumulate(loop.paths.begin(), loop.paths.end(), 0, [](size_t acc,const ExtrusionPath& p) {
return acc + p.polyline.points.size();
});