Merge Main into Belt Printer

Merge origin/main (00429da739) into belt-printer.

Conflicts resolved:
- src/CMakeLists.txt: keep both wxInspector workarounds.
- GCodeProcessor.cpp: keep the belt compare_pos / z_for_height lines.
- PrintObjectSlice.cpp: the belt bbox-Z guard also covers main's
  printable_region_ids bookkeeping.
- TreeSupport.cpp: the belt-floor check runs before main's PendingNode
  queueing.
- Tab.hpp: keep the belt fields, drop the removed upload description
  fields.
- tests/libslic3r/CMakeLists.txt: keep both test files.

Also included:
- eSUN PLA belt presets declare their own filament_id (OFkrxQC4) and
  scripts/filament_id_snapshot.json is regenerated, as main's filament_id
  check requires.
- Custom.json version bumped to 02.04.00.05 so the belt entries reach
  existing installs.
- Fix the ambiguous WithinRel call in the belt apron width test, which
  otherwise breaks the fff_print build.

src/libslic3r/Algorithm/LineSplit.hpp

@@ -49,7 +49,7 @@ SplittedLine split_line(const PathType& path, const ExPolygons& clip, bool close
 
     // Convert the input path into an open ZPath
     ClipperZUtils::ZPath p;
-    p.reserve(path.size() + closed ? 1 : 0);
+    p.reserve(path.size() + (closed ? 1 : 0));
     ClipperLib_Z::cInt z = 0;
     for (const auto& point : path) {
         p.emplace_back(point.x(), point.y(), z);

src/libslic3r/AppConfig.cpp

@@ -42,6 +42,9 @@ namespace Slic3r {
 
 static const std::string VERSION_CHECK_URL = "https://check-version.orcaslicer.com/latest";
 static const std::string PROFILE_UPDATE_URL = "https://check-version.orcaslicer.com/profile";
+
+constexpr const char* CONFIG_ORCA_UPDATER_URL = "orca_updater_url";
+
 static const std::string MODELS_STR = "models";
 
 const std::string AppConfig::SECTION_FILAMENTS = "filaments";
@@ -635,6 +638,11 @@ void AppConfig::set_defaults()
         set_bool("use_printer_agents", false);
     }
 
+    if (get("enable_ota").empty())
+    {
+        set_bool("enable_ota", false);
+    }
+
     // Remove legacy window positions/sizes
     erase("app", "main_frame_maximized");
     erase("app", "main_frame_pos");
@@ -1440,6 +1448,7 @@ void AppConfig::set_mouse_device(const std::string& name, double translation_spe
     it->second["invert_yaw"] = invert_yaw ? "1" : "0";
     it->second["invert_pitch"] = invert_pitch ? "1" : "0";
     it->second["invert_roll"] = invert_roll ? "1" : "0";
+    m_dirty = true;
 }
 
 std::vector<std::string> AppConfig::get_mouse_device_names() const
@@ -1814,7 +1823,10 @@ std::string AppConfig::version_check_url() const
 
 std::string AppConfig::profile_update_url() const
 {
-    return PROFILE_UPDATE_URL;
+    std::string orca_updater_url = get(CONFIG_ORCA_UPDATER_URL);
+    if (orca_updater_url.empty())
+        return PROFILE_UPDATE_URL;
+    return orca_updater_url;
 }
 
 bool AppConfig::exists()
@@ -1822,4 +1834,9 @@ bool AppConfig::exists()
     return boost::filesystem::exists(config_path());
 }
 
+std::string AppConfig::load_if_exists()
+{
+    return boost::filesystem::exists(loading_path()) ? load() : std::string();
+}
+
 }; // namespace Slic3r

src/libslic3r/AppConfig.hpp

@@ -113,8 +113,10 @@ public:
 	void 			   	set_defaults();
 
 	// Load the slic3r.ini from a user profile directory (or a datadir, if configured).
-	// return error string or empty strinf
+	// Return an error string, or an empty string on success.
 	std::string         load();
+	// Treat a missing config as default state; otherwise load it normally.
+	std::string         load_if_exists();
 	// Store the slic3r.ini into a user profile directory (or a datadir, if configured).
 	void 			   	save();
 

src/libslic3r/Arrange.cpp

@@ -797,7 +797,7 @@ public:
                     }
                 });
 
-        m_pck.unfitIndicator([this](std::string name) {
+        m_pck.unfitIndicator([](std::string name) {
             BOOST_LOG_TRIVIAL(debug) << "arrange progress: " + name;
                 });
 

src/libslic3r/BlacklistedLibraryCheck.cpp

@@ -1,6 +1,7 @@
 #include "BlacklistedLibraryCheck.hpp"
 
 #include <cstdio>
+#include <boost/filesystem/path.hpp>
 #include <boost/nowide/convert.hpp>
 
 #ifdef  WIN32

src/libslic3r/BuildVolume.cpp

@@ -13,7 +13,6 @@ BuildVolume::BuildVolume(const std::vector<Vec2d> &printable_area, const double
     : m_bed_shape(printable_area), m_max_print_height(printable_height), m_extruder_shapes(extruder_areas), m_extruder_printable_height(extruder_printable_heights)
 {
     assert(printable_height >= 0);
-    //assert(extruder_printable_heights.size() == extruder_areas.size());
 
     m_polygon     = Polygon::new_scale(printable_area);
     assert(m_polygon.is_counter_clockwise());
@@ -86,6 +85,9 @@ BuildVolume::BuildVolume(const std::vector<Vec2d> &printable_area, const double
         m_shared_volume.data[2] = m_bboxf.max.x();
         m_shared_volume.data[3] = m_bboxf.max.y();
         m_shared_volume.zs[1] = m_bboxf.max.z();
+        if (extruder_printable_heights.size() < m_extruder_shapes.size())
+            BOOST_LOG_TRIVIAL(warning) << boost::format("extruder_printable_height has only %1% entries but extruder_printable_area has %2%, falling back to the bed printable_height for the missing ones")
+                    % extruder_printable_heights.size() % m_extruder_shapes.size();
         for (unsigned int index = 0; index < m_extruder_shapes.size(); index++)
         {
             std::vector<Vec2d>& extruder_shape = m_extruder_shapes[index];
@@ -100,7 +102,9 @@ BuildVolume::BuildVolume(const std::vector<Vec2d> &printable_area, const double
                 return;
             }
 
-            if ((extruder_shape == printable_area)&&(extruder_printable_heights[index] == printable_height)) {
+            const double extruder_height = index < extruder_printable_heights.size() ? extruder_printable_heights[index] : printable_height;
+
+            if ((extruder_shape == printable_area)&&(extruder_height == printable_height)) {
                 extruder_volume.same_with_bed = true;
                 extruder_volume.type = m_type;
                 extruder_volume.bbox = m_bbox;
@@ -113,7 +117,7 @@ BuildVolume::BuildVolume(const std::vector<Vec2d> &printable_area, const double
                 double poly_area         = poly.area();
                 extruder_volume.bbox = get_extents(poly);
                 BoundingBoxf temp_bboxf = get_extents(extruder_shape);
-                extruder_volume.bboxf = BoundingBoxf3{ to_3d(temp_bboxf.min, 0.), to_3d(temp_bboxf.max, extruder_printable_heights[index]) };
+                extruder_volume.bboxf = BoundingBoxf3{ to_3d(temp_bboxf.min, 0.), to_3d(temp_bboxf.max, extruder_height) };
 
                 if (extruder_shape.size() >= 4 && std::abs((poly_area - double(extruder_volume.bbox.size().x()) * double(extruder_volume.bbox.size().y()))) < sqr(SCALED_EPSILON))
                 {

src/libslic3r/CMakeLists.txt

@@ -160,6 +160,8 @@ set(lisbslic3r_sources
     Fill/FillBase.hpp
     Fill/FillConcentric.cpp
     Fill/FillConcentric.hpp
+    Fill/FillSpiralInset.cpp
+    Fill/FillSpiralInset.hpp
     Fill/FillConcentricInternal.cpp
     Fill/FillConcentricInternal.hpp
     Fill/FillCornerSmoothing.cpp
@@ -287,6 +289,8 @@ set(lisbslic3r_sources
     GCode/WipeTower2.hpp
     GCode/WipeTower.cpp
     GCode/WipeTower.hpp
+    GCode/WipeTowerEstimate.cpp
+    GCode/WipeTowerEstimate.hpp
     GCodeWriter.cpp
     GCodeWriter.hpp
     Geometry/ArcWelder.hpp
@@ -385,6 +389,8 @@ set(lisbslic3r_sources
     Preset.hpp
     PrincipalComponents2D.cpp
     PrincipalComponents2D.hpp
+    PublishSettings.cpp
+    PublishSettings.hpp
     PrintApply.cpp
     PrintBase.cpp
     PrintBase.hpp
@@ -571,6 +577,12 @@ if (_opts)
     target_compile_options(libslic3r_cgal PRIVATE "${_opts_bad}")
 endif()
 
+if (IS_CLANG_CL)
+    # CGAL passes /fp:strict /fp:except-. clang-cl reports the second as overriding part of
+    # the first; the settings cc1 receives are the same ones MSVC produces from that pair.
+    target_compile_options(libslic3r_cgal PRIVATE -Wno-overriding-option)
+endif ()
+
 target_link_libraries(libslic3r_cgal PRIVATE ${_cgal_tgt} admesh libigl mcut boost_libs)
 
 if (MSVC AND "${CMAKE_SIZEOF_VOID_P}" STREQUAL "4") # 32 bit MSVC workaround
@@ -682,6 +694,13 @@ if(SLIC3R_PROFILE)
     target_link_libraries(libslic3r PRIVATE Shiny)
 endif()
 
+if (WIN32)
+    # Public, since BlacklistedLibraryCheck.hpp includes windows.h. Empty
+    # WIN32_LEAN_AND_MEAN matches the sources that define it themselves; bare
+    # NOMINMAX matches the one libigl already passes.
+    target_compile_definitions(libslic3r PUBLIC "WIN32_LEAN_AND_MEAN=" "NOMINMAX")
+endif ()
+
 if (SLIC3R_PCH AND NOT SLIC3R_SYNTAXONLY)
     add_precompiled_header(libslic3r pchheader.hpp FORCEINCLUDE)
 endif ()

src/libslic3r/Config.cpp

@@ -1049,7 +1049,8 @@ int ConfigBase::load_from_json(const std::string &file, ConfigSubstitutionContex
                 std::vector<std::string>& different_settings = this->option<ConfigOptionStrings>("different_settings_to_system", true)->values;
                 size_t size = different_settings.size();
                 if (size == 0) {
-                    size = this->option<ConfigOptionStrings>("filament_settings_id")->values.size() + 2;
+                    const auto *filament_ids = this->option<ConfigOptionStrings>("filament_settings_id");
+                    size = (filament_ids ? filament_ids->values.size() : 0) + 2;
                     different_settings.resize(size);
                 }
 
@@ -1715,6 +1716,36 @@ const ConfigOption* DynamicConfig::optptr(const t_config_option_key &opt_key) co
     return (it == options.end()) ? nullptr : it->second.get();
 }
 
+// ConfigOptionBool(s)::deserialize only understands "1" and "0", but scripts commonly spell CLI
+// flags as --opt=true or --opt=no. Map the usual spellings onto what deserialize() accepts, per
+// comma-separated item so vector options keep working, and pass anything else through unchanged
+// so a genuine typo is still reported as invalid.
+static std::string normalize_cli_bool_value(const std::string &value)
+{
+    static const char* true_values[]  = { "1", "true",  "yes", "on",  "enabled"  };
+    static const char* false_values[] = { "0", "false", "no",  "off", "disabled" };
+
+    auto matches = [](const std::string &item, const char* const* candidates, size_t count) {
+        return std::any_of(candidates, candidates + count, [&item](const char* candidate) { return boost::iequals(item, candidate); });
+    };
+
+    std::string        normalized;
+    std::istringstream is(value);
+    std::string        item;
+    while (std::getline(is, item, ',')) {
+        boost::trim(item);
+        if (! normalized.empty())
+            normalized += ",";
+        if (matches(item, true_values, std::size(true_values)))
+            normalized += "1";
+        else if (matches(item, false_values, std::size(false_values)))
+            normalized += "0";
+        else
+            normalized += item;
+    }
+    return normalized;
+}
+
 bool DynamicConfig::read_cli(int argc, const char* const argv[], t_config_option_keys* extra, t_config_option_keys* keys)
 {
     // cache the CLI option => opt_key mapping
@@ -1812,17 +1843,32 @@ bool DynamicConfig::read_cli(int argc, const char* const argv[], t_config_option
             // to the end of the value.
             if (opt_base->type() == coBools && value.empty())
                 static_cast<ConfigOptionBools*>(opt_base)->values.push_back(!no);
-            else
+            else {
                 // Deserialize any other vector value (ConfigOptionInts, Floats, Percents, Points) the same way
                 // they get deserialized from an .ini file. For ConfigOptionStrings, that means that the C-style unescape
                 // will be applied for values enclosed in quotes, while values non-enclosed in quotes are left to be
                 // unescaped by the calling shell.
-				opt_vector->deserialize(value, true);
+                const std::string vector_value = opt_base->type() == coBools ? normalize_cli_bool_value(value) : value;
+                bool deserialized = false;
+                try {
+                    deserialized = opt_vector->deserialize(vector_value, true);
+                } catch (const std::exception &ex) {
+                    // e.g. "nil" deserialized into a non-nullable vector option throws instead of
+                    // returning false - treat that the same as any other invalid value here.
+                    deserialized = false;
+                }
+                if (! deserialized) {
+                    boost::nowide::cerr << "Invalid value for option --" << token.c_str() << std::endl;
+                    return false;
+                }
+            }
         } else if (opt_base->type() == coBool) {
             if (value.empty())
                 static_cast<ConfigOptionBool*>(opt_base)->value = !no;
-            else
-                opt_base->deserialize(value);
+            else if (! opt_base->deserialize(normalize_cli_bool_value(value))) {
+                boost::nowide::cerr << "Invalid value for option --" << token.c_str() << std::endl;
+                return false;
+            }
         } else if (opt_base->type() == coString) {
             // Do not unescape single string values, the unescaping is left to the calling shell.
             static_cast<ConfigOptionString*>(opt_base)->value = value;

src/libslic3r/Config.hpp

@@ -1006,6 +1006,7 @@ public:
     int                     getInt() const override { return this->value; }
     void                    setInt(int val) override { this->value = val; }
     ConfigOption*           clone()  const override { return new ConfigOptionInt(*this); }
+    using ConfigOptionSingle<int>::operator==;
     bool                    operator==(const ConfigOptionInt &rhs) const throw() { return this->value == rhs.value; }
 
     std::string serialize() const override
@@ -1048,6 +1049,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionIntsTempl(*this); }
     ConfigOptionIntsTempl&  operator= (const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionVector<int>::operator==;
     bool                    operator==(const ConfigOptionIntsTempl &rhs) const throw() { return this->values == rhs.values; }
     bool                    operator< (const ConfigOptionIntsTempl &rhs) const throw() { return this->values <  rhs.values; }
     // Could a special "nil" value be stored inside the vector, indicating undefined value?
@@ -1137,6 +1139,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionString(*this); }
     ConfigOptionString&     operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionSingle<std::string>::operator==;
     bool                    operator==(const ConfigOptionString &rhs) const throw() { return this->value == rhs.value; }
     bool                    operator< (const ConfigOptionString &rhs) const throw() { return this->value <  rhs.value; }
     bool 					empty() const { return this->value.empty(); }
@@ -1171,6 +1174,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionStrings(*this); }
     ConfigOptionStrings&    operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionVector<std::string>::operator==;
     bool                    operator==(const ConfigOptionStrings &rhs) const throw() { return this->values == rhs.values; }
     bool                    operator< (const ConfigOptionStrings &rhs) const throw() { return this->values <  rhs.values; }
     bool					is_nil(size_t) const override { return false; }
@@ -1215,6 +1219,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionPercent(*this); }
     ConfigOptionPercent&    operator= (const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionFloat::operator==;
     bool                    operator==(const ConfigOptionPercent &rhs) const throw() { return this->value == rhs.value; }
     bool                    operator< (const ConfigOptionPercent &rhs) const throw() { return this->value <  rhs.value; }
 
@@ -1257,6 +1262,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionPercentsTempl(*this); }
     ConfigOptionPercentsTempl& operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionFloatsTempl<NULLABLE>::operator==;
     bool                    operator==(const ConfigOptionPercentsTempl &rhs) const throw() { return ConfigOptionFloatsTempl<NULLABLE>::vectors_equal(this->values, rhs.values); }
     bool                    operator< (const ConfigOptionPercentsTempl &rhs) const throw() { return ConfigOptionFloatsTempl<NULLABLE>::vectors_lower(this->values, rhs.values); }
 
@@ -1502,6 +1508,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionPoint(*this); }
     ConfigOptionPoint&      operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionSingle<Vec2d>::operator==;
     bool                    operator==(const ConfigOptionPoint &rhs) const throw() { return this->value == rhs.value; }
     bool                    operator< (const ConfigOptionPoint &rhs) const throw() { return this->value <  rhs.value; }
 
@@ -1539,6 +1546,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionPoints(*this); }
     ConfigOptionPoints&     operator= (const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionVector<Vec2d>::operator==;
     bool                    operator==(const ConfigOptionPoints &rhs) const throw() { return this->values == rhs.values; }
     bool                    operator< (const ConfigOptionPoints &rhs) const throw()
         { return std::lexicographical_compare(this->values.begin(), this->values.end(), rhs.values.begin(), rhs.values.end(), [](const auto &l, const auto &r){ return l < r; }); }
@@ -1617,6 +1625,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionPoint3(*this); }
     ConfigOptionPoint3&     operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionSingle<Vec3d>::operator==;
     bool                    operator==(const ConfigOptionPoint3 &rhs) const throw() { return this->value == rhs.value; }
     bool                    operator< (const ConfigOptionPoint3 &rhs) const throw()
         { return this->value.x() < rhs.value.x() || (this->value.x() == rhs.value.x() && (this->value.y() < rhs.value.y() || (this->value.y() == rhs.value.y() && this->value.z() < rhs.value.z()))); }
@@ -1860,6 +1869,7 @@ public:
     bool                    getBool()   const override { return this->value; }
     ConfigOption*           clone()     const override { return new ConfigOptionBool(*this); }
     ConfigOptionBool&       operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionSingle<bool>::operator==;
     bool                    operator==(const ConfigOptionBool &rhs) const throw() { return this->value == rhs.value; }
     bool                    operator< (const ConfigOptionBool &rhs) const throw() { return int(this->value) < int(rhs.value); }
 
@@ -1911,6 +1921,7 @@ public:
     ConfigOptionType        type()  const override { return static_type(); }
     ConfigOption*           clone() const override { return new ConfigOptionBoolsTempl(*this); }
     ConfigOptionBoolsTempl& operator=(const ConfigOption *opt) { this->set(opt); return *this; }
+    using ConfigOptionVector<unsigned char>::operator==;
     bool                    operator==(const ConfigOptionBoolsTempl &rhs) const throw() { return this->values == rhs.values; }
     bool                    operator< (const ConfigOptionBoolsTempl &rhs) const throw() { return this->values <  rhs.values; }
     // Could a special "nil" value be stored inside the vector, indicating undefined value?
@@ -2163,6 +2174,7 @@ public:
     ConfigOptionEnumsGenericTempl& operator= (const ConfigOption* opt) { this->set(opt); return *this; }
     bool                        operator< (const ConfigOptionInts& rhs) const throw() { return this->values < rhs.values; }
 
+    using ConfigOptionInts::operator==;
     bool                        operator==(const ConfigOptionInts& rhs) const
     {
         if (rhs.type() != this->type())

src/libslic3r/Emboss.cpp

@@ -968,10 +968,10 @@ EmbossStyles Emboss::get_font_list_by_register() {
 }
 
 // TODO: Fix global function
-bool CALLBACK EnumFamCallBack(LPLOGFONT       lplf,
-                              LPNEWTEXTMETRIC lpntm,
-                              DWORD           FontType,
-                              LPVOID          aFontList)
+int CALLBACK EnumFamCallBack(const LOGFONT    *lplf,
+                             const TEXTMETRIC *lpntm,
+                             DWORD             FontType,
+                             LPARAM            aFontList)
 {
     std::vector<std::wstring> *fontList =
         (std::vector<std::wstring> *) (aFontList);
@@ -988,7 +988,7 @@ EmbossStyles Emboss::get_font_list_by_enumeration() {
 
     HDC                       hDC = GetDC(NULL);
     std::vector<std::wstring> font_names;
-    EnumFontFamilies(hDC, (LPCTSTR) NULL, (FONTENUMPROC) EnumFamCallBack,
+    EnumFontFamilies(hDC, (LPCTSTR) NULL, EnumFamCallBack,
                      (LPARAM) &font_names);
 
     EmbossStyles font_list;

src/libslic3r/Feature/FuzzySkin/FuzzySkin.cpp

@@ -342,7 +342,7 @@ void fuzzy_polyline(Points& poly, bool closed, coordf_t slice_z, const FuzzySkin
 }
 
 // Thanks Cura developers for this function.
-void fuzzy_extrusion_line(Arachne::ExtrusionJunctions& ext_lines, coordf_t slice_z, const FuzzySkinConfig& cfg, bool closed)
+void fuzzy_extrusion_line(Arachne::ExtrusionJunctions& ext_lines, coordf_t slice_z, coordf_t layer_height, const FuzzySkinConfig& cfg, bool closed)
 {
 
     if (cfg.noise_type == NoiseType::Ripple) {
@@ -356,7 +356,9 @@ void fuzzy_extrusion_line(Arachne::ExtrusionJunctions& ext_lines, coordf_t slice
 
     const double min_dist_between_points = cfg.point_distance * 3. / 4.; // hardcoded: the point distance may vary between 3/4 and 5/4 the supplied value
     const double range_random_point_dist = cfg.point_distance / 2.;
-    const double min_extrusion_width = 0.01; // workaround for many print options. Need overwrite formula with the layer height parameter. The width must more than >>> layer_height * (1 - 0.25 * PI) * 1.05 <<< (last num is the coeff of overlay error case)
+    // ExtrusionJunction::w is a scaled coord_t, so this floor must be scaled too.
+    // Flow::rounded_rectangle_extrusion_spacing() requires width > height * (1 - 0.25 * PI); keep 5% above it.
+    const double min_extrusion_width = scaled<double>(layer_height * (1. - 0.25 * M_PI) * 1.05);
     double dist_left_over = random_value() * (min_dist_between_points / 2.); // the distance to be traversed on the line before making the first new point
 
     auto* p0 = &ext_lines.front();
@@ -685,12 +687,13 @@ Polygon apply_fuzzy_skin(const Polygon& polygon, const PerimeterGenerator& perim
 void apply_fuzzy_skin(Arachne::ExtrusionLine* extrusion, const PerimeterGenerator& perimeter_generator, const bool is_contour, const bool closed)
 {
     const auto  slice_z = perimeter_generator.slice_z;
+    const auto  layer_height = perimeter_generator.layer_height;
     const auto& regions = perimeter_generator.regions_by_fuzzify;
     if (regions.size() == 1) { // optimization
         const auto& config  = regions.begin()->first;
         const bool  fuzzify = should_fuzzify(config, perimeter_generator.layer_id, extrusion->inset_idx, is_contour);
         if (fuzzify)
-            fuzzy_extrusion_line(extrusion->junctions, slice_z, config, closed);
+            fuzzy_extrusion_line(extrusion->junctions, slice_z, perimeter_generator.layer_height, config, closed);
     } else {
         // Merge regions that produce identical fuzzy effects (differ only in type).
         // When the style (e.g. External) and a painted region (All) both fuzzify this loop
@@ -701,7 +704,7 @@ void apply_fuzzy_skin(Arachne::ExtrusionLine* extrusion, const PerimeterGenerato
 
             // Fast path: single merged region — apply directly without splitting
             if (merged_regions.size() == 1 && merged_regions.front().expolygons.empty()) {
-                fuzzy_extrusion_line(extrusion->junctions, slice_z, *merged_regions.front().config, closed);
+                fuzzy_extrusion_line(extrusion->junctions, slice_z, perimeter_generator.layer_height, *merged_regions.front().config, closed);
                 return;
             }
 
@@ -761,7 +764,7 @@ void apply_fuzzy_skin(Arachne::ExtrusionLine* extrusion, const PerimeterGenerato
                 // Fuzzy splitted extrusion
                 if (std::all_of(splitted.begin(), splitted.end(), [](const Algorithm::SplitLineJunction& j) { return j.clipped; })) {
                     // The entire polygon is fuzzified
-                    fuzzy_extrusion_line(extrusion->junctions, slice_z, *r.config, closed);
+                    fuzzy_extrusion_line(extrusion->junctions, slice_z, perimeter_generator.layer_height, *r.config, closed);
                     continue;
                 } else {
                     const auto                              current_ext = extrusion->junctions;
@@ -769,12 +772,12 @@ void apply_fuzzy_skin(Arachne::ExtrusionLine* extrusion, const PerimeterGenerato
                     segment.reserve(current_ext.size());
                     extrusion->junctions.clear();
 
-                    const auto fuzzy_current_segment = [&segment, &extrusion, &r, slice_z]() {
+                    const auto fuzzy_current_segment = [&segment, &extrusion, &r, slice_z, layer_height]() {
                         // Orca: non fuzzy points to isolate fuzzy region
                         const auto front = segment.front();
                         const auto back  = segment.back();
 
-                        fuzzy_extrusion_line(segment, slice_z, *r.config, false);
+                        fuzzy_extrusion_line(segment, slice_z, layer_height, *r.config, false);
                         // Orca: only add non fuzzy point if it's not in the extrusion closing point.
                         if (!extrusion->junctions.empty() && extrusion->junctions.front().p != front.p) {
                             extrusion->junctions.push_back(front);

src/libslic3r/Feature/FuzzySkin/FuzzySkin.hpp

@@ -9,7 +9,7 @@ namespace Slic3r::Feature::FuzzySkin {
 
 void fuzzy_polyline(Points& poly, bool closed, coordf_t slice_z, const FuzzySkinConfig& cfg);
 
-void fuzzy_extrusion_line(Arachne::ExtrusionJunctions& ext_lines, coordf_t slice_z, const FuzzySkinConfig& cfg, bool closed = true);
+void fuzzy_extrusion_line(Arachne::ExtrusionJunctions& ext_lines, coordf_t slice_z, coordf_t layer_height, const FuzzySkinConfig& cfg, bool closed = true);
 
 void group_region_by_fuzzify(PerimeterGenerator& g);
 

src/libslic3r/Fill/Fill.cpp

@@ -11,7 +11,7 @@
 
 #include "AABBTreeLines.hpp"
 #include "ExtrusionEntity.hpp"
-#include "FillBase.hpp"
+#include "Fill.hpp"
 #include "FillRectilinear.hpp"
 #include "FillLightning.hpp"
 #include "FillConcentricInternal.hpp"
@@ -950,7 +950,7 @@ std::vector<SurfaceFill> group_fills(const Layer &layer, LockRegionParam &lock_p
                     params.extruder = region_config.internal_solid_filament_id;
                 // Orca: forced fill order applies only to top/bottom surfaces filled with a
                 // center-based pattern; everything else stays at Default to keep batching together.
-                if (params.pattern == ipConcentric || params.pattern == ipArchimedeanChords || params.pattern == ipOctagramSpiral) {
+                if (params.pattern == ipConcentric || params.pattern == ipSpiralInset || params.pattern == ipArchimedeanChords || params.pattern == ipOctagramSpiral) {
                     if (params.extrusion_role == erTopSolidInfill)
                         params.fill_order = region_config.top_surface_fill_order.value;
                     else if (params.extrusion_role == erBottomSurface)
@@ -1234,6 +1234,33 @@ std::vector<SurfaceFill> group_fills(const Layer &layer, LockRegionParam &lock_p
 	return surface_fills;
 }
 
+// Orca: Anchors and printed infill must share the same body origin. Keep the choice
+// here so per-model surface centering and separated sparse infill cannot drift apart.
+static BoundingBox infill_bounding_box(const Layer &layer, const SurfaceFill &fill, const ExPolygon &expoly, BoundingBox bbox)
+{
+    const auto &params = fill.params;
+    const auto &config = layer.regions()[fill.region_id]->region().config();
+    const bool external = params.extrusion_role == erTopSolidInfill || params.extrusion_role == erBottomSurface;
+    const bool per_model = external && params.center_of_surface_pattern == CenterOfSurfacePattern::Each_Model &&
+                           (params.pattern == ipArchimedeanChords || params.pattern == ipOctagramSpiral);
+    const bool separate = !external && params.separated_infills &&
+                          (is_separable_infill_pattern(params.pattern) || !config.solid_infill_rotate_template.value.empty() ||
+                           !config.sparse_infill_rotate_template.value.empty());
+    if (per_model || separate) {
+        double best_overlap = 0.;
+        for (size_t i = 0; i < layer.lslices.size() && i < layer.lslices_separated_component_bboxes.size(); ++i) {
+            const double overlap = area(intersection_ex(layer.lslices[i], expoly));
+            if (overlap > best_overlap) {
+                best_overlap = overlap;
+                const Point center = layer.lslices_separated_component_bboxes[i].center();
+                bbox = layer.object()->bounding_box();
+                bbox.translate(center.x(), center.y());
+            }
+        }
+    }
+    return bbox;
+}
+
 #ifdef SLIC3R_DEBUG_SLICE_PROCESSING
 void export_group_fills_to_svg(const char *path, const std::vector<SurfaceFill> &fills)
 {
@@ -1332,7 +1359,8 @@ void Layer::make_fills(FillAdaptive::Octree* adaptive_fill_octree, FillAdaptive:
         params.anchor_length     = surface_fill.params.anchor_length;
 		params.anchor_length_max = surface_fill.params.anchor_length_max;
 		params.resolution        = resolution;
-        params.use_arachne       = surface_fill.params.pattern == ipConcentric || surface_fill.params.pattern == ipConcentricInternal;
+        params.use_arachne       = surface_fill.params.pattern == ipConcentric || surface_fill.params.pattern == ipSpiralInset ||
+                                   surface_fill.params.pattern == ipConcentricInternal;
         params.layer_height      = layerm->layer()->height;
         params.lateral_lattice_angle_1   = surface_fill.params.lateral_lattice_angle_1;
         params.lateral_lattice_angle_2   = surface_fill.params.lateral_lattice_angle_2;
@@ -1352,19 +1380,9 @@ void Layer::make_fills(FillAdaptive::Octree* adaptive_fill_octree, FillAdaptive:
 
         // Orca: Checking the filling of a centered surface by drawing for each model parts
         bool is_top_or_bottom = params.extrusion_role == erTopSolidInfill || params.extrusion_role == erBottomSurface;
-        bool is_centered_infill = surface_fill.params.pattern == ipArchimedeanChords || surface_fill.params.pattern == ipOctagramSpiral;
         if (is_top_or_bottom) {
             params.center_of_surface_pattern = surface_fill.params.center_of_surface_pattern; // Orca: center of surface pattern
         }
-        // Orca: Each_Model centers the pattern on each model part's bbox; Each_Surface / Each_Assembly
-        // fall through to the default (whole-object) bounding box below.
-        bool is_per_model_center = is_top_or_bottom && params.center_of_surface_pattern == CenterOfSurfacePattern::Each_Model && is_centered_infill;
-        bool is_separate_infill = !is_top_or_bottom && surface_fill.params.separated_infills &&
-                                  (
-                                  is_separable_infill_pattern(surface_fill.params.pattern) ||
-                                  params.config->solid_infill_rotate_template != "" ||
-                                  params.config->sparse_infill_rotate_template != "" );
-
         if( surface_fill.params.pattern == ipLockedZag ) {
 			params.locked_zag = true;
             params.infill_lock_depth = surface_fill.params.infill_lock_depth;
@@ -1388,34 +1406,8 @@ void Layer::make_fills(FillAdaptive::Octree* adaptive_fill_octree, FillAdaptive:
 			params.can_reverse = false;
 		for (ExPolygon& expoly : surface_fill.expolygons) {
 
-            // Orca: separate infill / per-model pattern centering.
-            //
-            // Center the pattern on each connected body of the object independently, so every piece
-            // is filled exactly as if it were sliced on its own: touching/overlapping parts merge
-            // into one body sharing a center, while separate parts and disconnected islands (even
-            // interleaved-but-not-touching ones, e.g. chain links) each get their own. The body each
-            // island belongs to, and its full bounding box, were resolved in 3D by PrintObject::
-            // infill() (lslices_separated_component_bboxes, aligned with this layer's lslices). We
-            // match this fill region to the island it overlaps most, then re-use the whole-object
-            // bounding box (origin-centered — identical extent to the default, so coverage and cost
-            // are unchanged) re-centered on that body.
-            if (is_per_model_center || is_separate_infill) {
-                double      best_overlap = 0.;
-                BoundingBox best_component;
-                for (size_t r = 0; r < this->lslices.size() && r < this->lslices_separated_component_bboxes.size(); ++ r) {
-                    const double overlap = area(intersection_ex(this->lslices[r], expoly));
-                    if (overlap > best_overlap) {
-                        best_overlap   = overlap;
-                        best_component = this->lslices_separated_component_bboxes[r];
-                    }
-                }
-                if (best_component.defined) {
-                    const Point c         = best_component.center();
-                    BoundingBox part_bbox = bbox; // origin-centered, whole-object extent (from above)
-                    part_bbox.translate(c.x(), c.y()); // re-center on this body
-                    f->set_bounding_box(part_bbox);
-                }
-            } // - End: separate infill / per-model pattern centering
+            // Orca: Reuse the body origin used for bridge anchoring, resetting it for each surface.
+            f->set_bounding_box(infill_bounding_box(*this, surface_fill, expoly, bbox));
 
             f->no_overlap_expolygons = intersection_ex(surface_fill.no_overlap_expolygons, ExPolygons() = {expoly}, ApplySafetyOffset::Yes);
             if (params.symmetric_infill_y_axis) {
@@ -1515,6 +1507,7 @@ Polylines Layer::generate_sparse_infill_polylines_for_anchoring(FillAdaptive::Oc
         case ipCubic:
         case ipLine:
         case ipConcentric:
+        case ipSpiralInset:
         case ipHoneycomb:
         case ipLateralHoneycomb:
         case ip3DHoneycomb:
@@ -1581,8 +1574,14 @@ Polylines Layer::generate_sparse_infill_polylines_for_anchoring(FillAdaptive::Oc
         params.multiline         = surface_fill.params.multiline;
         params.gyroid_optimized          = surface_fill.params.gyroid_optimized;
         params.smooth_factor             = surface_fill.params.smooth_factor;
+        // Orca: Match make_fills() when choosing the origin of plane-path patterns.
+        // Without the sparse extrusion role, the filler uses each surface's bounds
+        // instead of the object's bounds, so bridge anchors shift away from printed infill.
+        params.extrusion_role            = surface_fill.params.extrusion_role;
 
         for (ExPolygon &expoly : surface_fill.expolygons) {
+            // Orca: Match the per-body origin of make_fills() before generating physical anchors.
+            f->set_bounding_box(infill_bounding_box(*this, surface_fill, expoly, bbox));
             // Spacing is modified by the filler to indicate adjustments. Reset it for each expolygon.
             f->spacing                     = surface_fill.params.spacing;
             surface_fill.surface.expolygon = std::move(expoly);

src/libslic3r/Fill/Fill.hpp

@@ -14,6 +14,12 @@ namespace Slic3r {
 
 class ExtrusionEntityCollection;
 class LayerRegion;
+class PrintObject;
+
+// Orca: Share the layer rotation calculation between infill generation and internal
+// bridge angle selection so both interpret rotation templates in the same way.
+double calculate_infill_rotation_angle(const PrintObject *object, size_t layer_id,
+                                      const double &fixed_infill_angle, const std::string &template_string);
 
 // An interface class to Perl, aggregating an instance of a Fill and a FillData.
 class Filler

src/libslic3r/Fill/FillAdaptive.cpp

@@ -1395,8 +1395,8 @@ void Filler::_fill_surface_single(
         }
 #endif /* ADAPTIVE_CUBIC_INFILL_DEBUG_OUTPUT */
 
-        const auto hook_length     = coordf_t(std::min<float>(std::numeric_limits<coord_t>::max(), scale_(params.anchor_length)));
-        const auto hook_length_max = coordf_t(std::min<float>(std::numeric_limits<coord_t>::max(), scale_(params.anchor_length_max)));
+        const auto hook_length     = coordf_t(scale_(params.anchor_length));
+        const auto hook_length_max = coordf_t(scale_(params.anchor_length_max));
 
     Polylines all_polylines_with_hooks = all_polylines.size() > 1 ? connect_lines_using_hooks(std::move(all_polylines), expolygon, this->spacing, hook_length, hook_length_max) : std::move(all_polylines);
 

src/libslic3r/Fill/FillBase.cpp

@@ -15,6 +15,7 @@
 
 #include "FillBase.hpp"
 #include "FillConcentric.hpp"
+#include "FillSpiralInset.hpp"
 #include "FillHoneycomb.hpp"
 #include "Fill3DHoneycomb.hpp"
 #include "FillGyroid.hpp"
@@ -41,6 +42,7 @@ Fill* Fill::new_from_type(const InfillPattern type)
 {
     switch (type) {
     case ipConcentric:          return new FillConcentric();
+    case ipSpiralInset:    return new FillSpiralInset();
     case ipHoneycomb:           return new FillHoneycomb();
     case ipLateralHoneycomb:         return new FillLateralHoneycomb();
     case ip3DHoneycomb:         return new Fill3DHoneycomb();
@@ -2465,9 +2467,11 @@ void Fill::connect_base_support(Polylines &&infill_ordered, const std::vector<co
 #endif // INFILL_DEBUG_OUTPUT
 
     const std::vector<SupportArcCost> arches = evaluate_support_arches(infill_ordered, graph, spacing, params);
-    static const double cost_low      = line_spacing * 1.3;
-    static const double cost_high     = line_spacing * 2.;
-    static const double cost_veryhigh = line_spacing * 3.;
+    // Must not be static: line_spacing varies per call (base vs interface fills differ),
+    // and a static here would fix these to whichever call ran first, order depending on thread count.
+    const double cost_low      = line_spacing * 1.3;
+    const double cost_high     = line_spacing * 2.;
+    const double cost_veryhigh = line_spacing * 3.;
 
     {
         std::vector<const SupportArcCost*> selected;

src/libslic3r/Fill/FillRectilinear.cpp

@@ -2395,12 +2395,7 @@ static std::vector<MonotonicRegionLink> chain_monotonic_regions(
     }
 
     // Probability (unnormalized) of traversing a link between two monotonic regions.
-	auto path_probability = [
-#ifndef __APPLE__
-        // clang complains when capturing constexpr constants.
-        pheromone_alpha, pheromone_beta
-#endif // __APPLE__
-        ](AntPath &path) {
+	auto path_probability = [](AntPath &path) {
 		return pow(path.pheromone, pheromone_alpha) * pow(path.visibility, pheromone_beta);
 	};
 
@@ -3095,10 +3090,11 @@ bool FillRectilinear::fill_surface_trapezoidal(
     case 0: // Grid / Trapezoidal
     {
         // Generate a non-crossing trapezoidal pattern to avoid overextrusion at intersections when `multiline > 1`.
-        //         P2--P3
-        //        /      \
-        //  P0_P1/        \P4_
-        //
+        /*
+         *         P2--P3
+         *        /      \
+         *  P0_P1/        \P4_
+         */
         // P0xP1x=P4xP0x=d1/2
         // P2xP3x=d1
         // P1yP2y=P2yP3y=d2
@@ -3176,10 +3172,12 @@ bool FillRectilinear::fill_surface_trapezoidal(
     case 1: // Triangular
     {
         // Generate a non-crossing trapezoidal pattern with a base line below.
-        //      P1-P2
-        //     /     \
-        //  P0/       \P3_P4
-        //  ----------------
+        /*
+         *      P1-P2
+         *     /     \
+         *  P0/       \P3_P4
+         *  ----------------
+         */
         // P1xP2x=P3xP4x=d2
         // P0yP1y=P2yP3y=h-2d1
         //

src/libslic3r/Fill/FillSpiralInset.cpp

@@ -0,0 +1,426 @@
+#include "../ClipperUtils.hpp"
+#include "../ExPolygon.hpp"
+#include "../Surface.hpp"
+#include "../VariableWidth.hpp"
+#include "Arachne/WallToolPaths.hpp"
+
+#include "FillSpiralInset.hpp"
+
+#include <algorithm>
+#include <cmath>
+#include <functional>
+
+namespace Slic3r {
+
+// Index of the corner the spiral should start at. Every following loop is split at the point nearest
+// the end of the one before it, so this choice propagates inwards and decides where the whole spiral
+// hands over from ring to ring. A tight corner is the worst place for it: there the next ring
+// retreats along the bisector by spacing/sin(angle), so the spiral has to strike out several spacings
+// to reach it instead of stepping across to a ring running parallel one spacing away.
+//
+// A right angle is taken first when the loop has one. It clips cleanly, since the trimming below
+// scales with 1/sin(angle) and so is at its shortest and least sensitive there, and it holds its
+// shape as the loop is offset inwards, which keeps the handover in the same place ring after ring.
+// Failing that the widest corner is the flattest stretch on offer, which is the next best handover.
+// A straight point is no corner at all and only turns up as an artefact of the offsetting, so it is
+// skipped.
+static int find_spiral_start_corner(const Polygon& loop)
+{
+    const size_t n = loop.points.size();
+    if (n < 3)
+        return 0;
+
+    // cos(85 deg): a corner within five degrees of square counts as a right angle.
+    static const double right_angle_cos = 0.08716;
+    // cos(179 deg): anything flatter than this counts as a straight point rather than a corner.
+    static const double straight_cos = -0.99985;
+
+    // Only convex corners qualify. A reflex corner spans the same angle between its two edges but
+    // bulges the other way, so the next ring in steps away from it along the bisector instead of
+    // hugging it, and starting there hands over across a long diagonal on every single ring. Loops
+    // arrive counter-clockwise, in which case a convex corner turns left, but check the winding
+    // rather than trust it. A closed loop always has at least one convex corner.
+    const double convex_turn = loop.is_counter_clockwise() ? 1.0 : -1.0;
+
+    double best_right_cos = right_angle_cos;
+    int    best_right     = -1;
+    double best_wide_cos  = 1.0;
+    int    best_wide      = -1;
+    for (size_t i = 0; i < n; ++i) {
+        const Point& p_prev = loop.points[(i - 1 + n) % n];
+        const Point& p      = loop.points[i];
+        const Point& p_next = loop.points[(i + 1) % n];
+
+        Vec2d  e_in  = (p - p_prev).cast<double>();
+        Vec2d  e_out = (p_next - p).cast<double>();
+        double len1  = e_in.norm();
+        double len2  = e_out.norm();
+        if (len1 < 1e-6 || len2 < 1e-6)
+            continue;
+        if (convex_turn * (e_in.x() * e_out.y() - e_in.y() * e_out.x()) <= 0.0)
+            continue;
+
+        // Cosine of the angle the two edges span at the corner: 1 at a spike, 0 square, -1 straight.
+        double cos_val = -e_in.dot(e_out) / (len1 * len2);
+        if (std::abs(cos_val) < best_right_cos) {
+            best_right_cos = std::abs(cos_val);
+            best_right     = int(i);
+        }
+        if (cos_val > straight_cos && cos_val < best_wide_cos) {
+            best_wide_cos = cos_val;
+            best_wide     = int(i);
+        }
+    }
+    if (best_right >= 0)
+        return best_right;
+    // A loop smooth enough to have no corner at all, a circle say, hands over equally well anywhere.
+    return best_wide < 0 ? 0 : best_wide;
+}
+
+// Length to trim off the end of a loop so that it does not overlap the start of the next one.
+// The theoretical gap is distance/sin(alpha), alpha being the angle between the last segment of the
+// loop and the first segment of the next one.
+static double loop_clip_length(const Polyline& loop_path, const double gap)
+{
+    const Point& p_prev = loop_path.points[loop_path.points.size() - 2];
+    const Point& p_last = loop_path.points.back();
+    const Point& p_next = loop_path.points[1];
+    Vec2d        v1     = (p_last - p_prev).cast<double>();
+    Vec2d        v2     = (p_next - p_last).cast<double>();
+    if (v1.norm() < 1e-6 || v2.norm() < 1e-6)
+        return gap;
+
+    double alpha = std::atan2(std::abs(v1.x() * v2.y() - v1.y() * v2.x()), v1.dot(v2));
+    // Outside 45deg < alpha < 120deg the 1/sin(alpha) term would clip far too much, so fall back to the plain gap.
+    return (alpha > M_PI / 4 && alpha < 2 * M_PI / 3) ? gap / std::sin(alpha) : gap;
+}
+
+// The chaining below drives two kinds of loop: the plain offset polygons of the classic path, and
+// Arachne's variable width walls. These are the only four steps that differ between them. Widths run
+// two per segment, so every point added or removed takes a pair with it.
+static Polyline open_loop(const Polygon& loop, int start_index) { return loop.split_at_index(start_index); }
+
+static ThickPolyline open_loop(const Arachne::ExtrusionLine& loop, int start_index)
+{
+    ThickPolyline path = Arachne::to_thick_polyline(loop);
+    // start_at_index() rotates a closed path, and wants it closed with a matching width at both ends.
+    if (path.points.front() != path.points.back()) {
+        const coordf_t w_first = path.width.front(), w_last = path.width.back();
+        path.points.emplace_back(path.points.front());
+        path.width.emplace_back(w_last);
+        path.width.emplace_back(w_first);
+    }
+    path.start_at_index(start_index);
+    return path;
+}
+
+static void clip_path_end(Polyline& path, double distance) { path.clip_end(distance); }
+
+static void clip_path_end(ThickPolyline& path, double distance)
+{
+    // Polyline::clip_end() knows nothing about the widths, so walk back trimming the two together.
+    while (distance > 0 && path.points.size() >= 2) {
+        const Point    last  = path.points.back();
+        const coordf_t w_end = path.width.back();
+        path.points.pop_back();
+        path.width.pop_back();
+        const coordf_t w_start = path.width.back();
+        path.width.pop_back();
+
+        const Vec2d  v   = (path.points.back() - last).cast<double>();
+        const double len = v.norm();
+        if (len > distance) {
+            const double t = distance / len;
+            path.points.emplace_back((last.cast<double>() + v * t).cast<coord_t>());
+            path.width.emplace_back(w_start);
+            path.width.emplace_back(w_start + (w_end - w_start) * (1.0 - t));
+            return;
+        }
+        distance -= len;
+    }
+    path.clear();
+}
+
+static void append_path(Polyline& dst, Polyline&& src) { dst.append(std::move(src)); }
+
+static void append_path(ThickPolyline& dst, ThickPolyline&& src)
+{
+    if (dst.empty()) {
+        dst = std::move(src);
+        return;
+    }
+    if (dst.points.back() == src.points.front()) {
+        // Carrying straight on from the same point, so there is no run across to give a width to.
+        src.points.erase(src.points.begin());
+        src.width.erase(src.width.begin(), src.width.begin() + 2);
+    } else {
+        // The run across to the next loop tapers between the two ends it joins.
+        const coordf_t w_from = dst.width.back(), w_to = src.width.front();
+        dst.width.emplace_back(w_from);
+        dst.width.emplace_back(w_to);
+    }
+    append(dst.points, std::move(src.points));
+    append(dst.width, std::move(src.width));
+}
+
+// The classic loops all carry the same width, so the innermost one of an island can still ring an
+// unfilled pin hole, which the spiral plugs by running into the middle. Arachne's walls widen to take
+// up whatever is left over, so there is nothing there to plug and the stub would only double back
+// over the wall that just filled it.
+static bool leaves_a_centre_hole(const Polygon&) { return true; }
+static bool leaves_a_centre_hole(const Arachne::ExtrusionLine&) { return false; }
+
+static void append_path_point(Polyline& path, const Point& point) { path.points.emplace_back(point); }
+
+static void append_path_point(ThickPolyline& path, const Point& point)
+{
+    const coordf_t w = path.width.back();
+    path.points.emplace_back(point);
+    path.width.emplace_back(w);
+    path.width.emplace_back(w);
+}
+
+// Chain the loops of one surface into as few continuous spirals as its shape allows. The loops arrive
+// ordered outside in, depth first, each paired with its outline in loop_outlines; every decision here
+// is made on those outlines, so the two kinds of loop take exactly the same route.
+template<class LoopType, class PathType>
+static std::vector<PathType> generate_spiral_insets(const FillParams&                   params,
+                                                         const std::vector<const LoopType*>& loops,
+                                                         const Polygons&                     loop_outlines,
+                                                         const coord_t                       distance,
+                                                         const ExPolygon&                    original_expoly)
+{
+    std::vector<PathType> output;
+    PathType              spiral;
+    Point                 current_pos(0, 0);
+    // Index into loops of the innermost loop appended to the spiral currently being built.
+    int innermost_loop = -1;
+
+    // Whether the spiral can run straight from one point to the other. The run across is extruded,
+    // not travelled, so it has to be a genuine step over to the ring alongside:
+    //  - up to a ring spacing and a half it cannot leave the material, and needs no check at all,
+    //    which covers all but a few of the loops;
+    //  - beyond that it is tested against the surface, which catches the points that are close in a
+    //    straight line but separated by a hole or a notch;
+    //  - past four spacings it is refused outright. A handover does stretch at a corner, where the
+    //    next ring retreats along the bisector by spacing/sin(angle), but four spacings is already a
+    //    fifteen degree wedge, and down a wedge that tight the run across would trace the bisector,
+    //    which is where the tail is filled from anyway. Anything longer is a traverse across the
+    //    surface that prints over what it crosses. Breaking the spiral leaves the G-code to travel it.
+    const double free_hop = 1.5 * double(distance);
+    const double max_hop  = 4.0 * double(distance);
+    auto reachable = [&](const Point& from, const Point& to) {
+        const double hop = from.distance_to(to);
+        if (hop > max_hop)
+            return false;
+        return hop <= free_hop || original_expoly.contains(Line(from, to));
+    };
+
+    // The centre point plugs the pin hole left in the middle of an island, it is not meant to
+    // traverse it, so it is only worth adding when the innermost loop has shrunk to about a ring.
+    const double max_center_stub = 2.0 * double(distance);
+
+    // Emit the spiral built so far as one path and start over on a fresh island.
+    auto flush_spiral = [&]() {
+        if (spiral.empty())
+            return;
+        // Run into the middle of the innermost loop so the island's centre is filled instead of being
+        // left as a pin hole. Only where there is a hole to fill: the loop has to still enclose open
+        // space once its own bead is accounted for, or the stub just runs back over that bead. And
+        // the point has to sit inside the loop and be reachable, or it runs off across the surface.
+        if (innermost_loop >= 0 && leaves_a_centre_hole(*loops[innermost_loop])) {
+            const Polygon& innermost = loop_outlines[innermost_loop];
+            const Point    centroid  = innermost.centroid();
+            if (!offset(innermost, -float(0.5 * double(distance))).empty() && centroid != spiral.last_point() &&
+                spiral.last_point().distance_to(centroid) <= max_center_stub && innermost.contains(centroid) &&
+                reachable(spiral.last_point(), centroid))
+                append_path_point(spiral, centroid);
+        }
+        output.emplace_back(std::move(spiral));
+        spiral.clear();
+        innermost_loop = -1;
+        current_pos    = Point(0, 0);
+    };
+
+    for (size_t i = 0; i < loops.size(); ++i) {
+        const Polygon& outline = loop_outlines[i];
+        if (outline.points.empty())
+            continue;
+
+        // The loop is opened into a path with the split point repeated at both ends, so a usable one
+        // has at least 3 points. Both kinds of loop share the outline's indices, hence its start point.
+        PathType loop_path = open_loop(*loops[i], spiral.empty() ? find_spiral_start_corner(outline) :
+                                                                  current_pos.nearest_point_index(outline.points));
+        if (loop_path.size() < 3)
+            continue;
+
+        // Island jumping: the loops are ordered by their nesting, depth first, so the next one
+        // continues the current spiral exactly when it lies inside the one just laid down. Distance
+        // cannot stand in for that test: at a sharp corner the next ring retreats along the bisector
+        // by spacing/sin(angle), which leaves it several spacings away while still being the very
+        // next ring in, and the spiral would break off at every spike.
+        const bool same_island = innermost_loop >= 0 && loop_outlines[innermost_loop].contains(loop_path.points.front());
+        if (!spiral.empty() && (!same_island || !reachable(spiral.last_point(), loop_path.points.front()))) {
+            flush_spiral();
+            loop_path = open_loop(*loops[i], find_spiral_start_corner(outline));
+            if (loop_path.size() < 3)
+                continue;
+        }
+
+        // Clip the end of the loop to leave room for the run into the next one. The last loop of the
+        // surface has no successor, so it only gives up half of the gap.
+        clip_path_end(loop_path, loop_clip_length(loop_path, (i + 1 == loops.size() ? 0.5 : 1.0) * double(distance)));
+        // Clipping empties the path when the loop is shorter than the clipping length, which happens
+        // on the degenerate slivers that offsetting leaves behind. Such a loop carries no extrusion.
+        if (loop_path.size() < 2)
+            continue;
+
+        append_path(spiral, std::move(loop_path));
+        innermost_loop = int(i);
+        current_pos    = spiral.last_point();
+    }
+
+    flush_spiral();
+
+    // An outward fill order runs every spiral from its centre to its outer edge, innermost island first.
+    if (params.fill_order != SurfaceFillOrder::Inward) {
+        for (PathType& path : output)
+            path.reverse();
+        std::reverse(output.begin(), output.end());
+    }
+
+    return output;
+}
+
+void FillSpiralInset::_fill_surface_single(const FillParams& params,
+                                                unsigned int thickness_layers,
+                                                const std::pair<float, Point>& direction,
+                                                ExPolygon expolygon,
+                                                Polylines& polylines_out)
+{
+    BoundingBox bounding_box = expolygon.contour.bounding_box();
+
+    coord_t min_spacing = scale_(this->spacing);
+    coord_t distance    = coord_t(min_spacing / params.density);
+
+    if (params.density > 0.9999f && !params.dont_adjust) {
+        distance      = this->_adjust_solid_spacing(bounding_box.size()(0), distance);
+        this->spacing = unscale<double>(distance);
+    }
+
+    Polygons loops = to_polygons(expolygon);
+
+    ExPolygons last{std::move(expolygon)};
+    while (!last.empty()) {
+        last = offset2_ex(last, -(distance + min_spacing / 2), +min_spacing / 2);
+        append(loops, to_polygons(last));
+    }
+
+    // Orders the loops outside in, depth first, which is the order the chaining below expects.
+    loops = union_pt_chained_outside_in(loops);
+
+    std::vector<const Polygon*> loop_refs;
+    loop_refs.reserve(loops.size());
+    for (const Polygon& loop : loops)
+        loop_refs.emplace_back(&loop);
+
+    Polylines spiral_result = generate_spiral_insets<Polygon, Polyline>(params, loop_refs, loops, distance, expolygon);
+
+    append(polylines_out, spiral_result);
+}
+
+void FillSpiralInset::_fill_surface_single(const FillParams& params,
+                                                unsigned int thickness_layers,
+                                                const std::pair<float, Point>& direction,
+                                                ExPolygon expolygon,
+                                                ThickPolylines& thick_polylines_out)
+{
+    assert(params.use_arachne);
+    assert(this->print_config != nullptr && this->print_object_config != nullptr);
+
+    // Only a solid surface is worth the variable width walls; a sparse one falls back to plain loops.
+    if (params.density <= 0.9999f || params.dont_adjust) {
+        Polylines polylines;
+        this->_fill_surface_single(params, thickness_layers, direction, expolygon, polylines);
+        append(thick_polylines_out, to_thick_polylines(std::move(polylines), scaled<coord_t>(this->spacing)));
+        return;
+    }
+
+    // no rotation is supported for this infill pattern
+    Point   bbox_size   = expolygon.contour.bounding_box().size();
+    coord_t min_spacing = scaled<coord_t>(this->spacing);
+
+    coord_t  loops_count = std::max(bbox_size.x(), bbox_size.y()) / min_spacing + 1;
+    Polygons polygons    = offset(expolygon, float(min_spacing) / 2.f);
+
+    double min_nozzle_diameter = *std::min_element(print_config->nozzle_diameter.values.begin(), print_config->nozzle_diameter.values.end());
+    Arachne::WallToolPathsParams input_params;
+    input_params.min_bead_width                = 0.85 * min_nozzle_diameter;
+    input_params.min_feature_size              = 0.25 * min_nozzle_diameter;
+    input_params.wall_transition_length        = 1.0 * min_nozzle_diameter;
+    input_params.wall_transition_angle         = 10;
+    input_params.wall_transition_filter_deviation = 0.25 * min_nozzle_diameter;
+    input_params.wall_distribution_count       = 1;
+
+    Arachne::WallToolPaths wallToolPaths(polygons, min_spacing, min_spacing, loops_count, 0, params.layer_height, input_params);
+    std::vector<Arachne::VariableWidthLines> walls_by_inset = wallToolPaths.getToolPaths();
+
+    // Open walls are the thin features Arachne fits between the closed ones. They cannot join a
+    // spiral, so they go out as they are; leaving them behind is what would put the gaps back.
+    std::vector<const Arachne::ExtrusionLine*> walls;
+    Polygons                                   wall_outlines;
+    ThickPolylines                             open_walls;
+    for (const Arachne::VariableWidthLines& inset : walls_by_inset)
+        for (const Arachne::ExtrusionLine& wall : inset) {
+            if (wall.empty())
+                continue;
+            if (wall.is_closed) {
+                walls.emplace_back(&wall);
+                wall_outlines.emplace_back(wall.toPolygon());
+            } else {
+                open_walls.emplace_back(Arachne::to_thick_polyline(wall));
+            }
+        }
+
+    // Arachne hands the walls back grouped by inset, which is not their nesting: around a hole the
+    // wall of a given inset lies inside the wall of that same inset around the contour. Nest them by
+    // containment instead, so the spiral follows one island all the way in before starting the next,
+    // the same order union_pt_chained_outside_in gives the classic path above.
+    const size_t      wall_count = walls.size();
+    std::vector<int>  nesting_depth(wall_count, 0), parent(wall_count, -1);
+    std::vector<char> inside(wall_count * wall_count, 0);
+    for (size_t i = 0; i < wall_count; ++i)
+        for (size_t j = 0; j < wall_count; ++j)
+            if (i != j && wall_outlines[j].contains(walls[i]->junctions.front().p)) {
+                inside[i * wall_count + j] = 1;
+                ++nesting_depth[i];
+            }
+    // The innermost of the walls containing this one, which is the deepest of them, is its parent.
+    for (size_t i = 0; i < wall_count; ++i)
+        for (size_t j = 0; j < wall_count; ++j)
+            if (inside[i * wall_count + j] && (parent[i] < 0 || nesting_depth[parent[i]] < nesting_depth[j]))
+                parent[i] = int(j);
+
+    std::vector<const Arachne::ExtrusionLine*> ordered;
+    Polygons                                   outlines;
+    ordered.reserve(wall_count);
+    outlines.reserve(wall_count);
+    std::function<void(int)> descend = [&](int idx) {
+        ordered.emplace_back(walls[idx]);
+        outlines.emplace_back(wall_outlines[idx]);
+        for (size_t k = 0; k < wall_count; ++k)
+            if (parent[k] == idx)
+                descend(int(k));
+    };
+    for (size_t i = 0; i < wall_count; ++i)
+        if (parent[i] < 0)
+            descend(int(i));
+
+    ThickPolylines spiral_result =
+        generate_spiral_insets<Arachne::ExtrusionLine, ThickPolyline>(params, ordered, outlines, min_spacing, expolygon);
+
+    append(thick_polylines_out, std::move(spiral_result));
+    append(thick_polylines_out, std::move(open_walls));
+}
+
+} // namespace Slic3r

src/libslic3r/Fill/FillSpiralInset.hpp

@@ -0,0 +1,37 @@
+#ifndef slic3r_FillSpiralInset_hpp_
+#define slic3r_FillSpiralInset_hpp_
+
+#include "FillBase.hpp"
+
+namespace Slic3r {
+
+class FillSpiralInset : public Fill
+{
+public:
+	~FillSpiralInset() override = default;
+	bool is_self_crossing() override { return false; }
+
+protected:
+	Fill* clone() const override { return new FillSpiralInset(*this); };
+	void _fill_surface_single(
+		const FillParams              &params,
+		unsigned int                   thickness_layers,
+		const std::pair<float, Point> &direction,
+		ExPolygon                      expolygon,
+		Polylines                     &polylines_out) override;
+
+	// Orca: solid surfaces are filled with Arachne's variable width walls, which widen to take up
+	// whatever the fixed width loops above would have left over as gaps.
+	void _fill_surface_single(
+		const FillParams              &params,
+		unsigned int                   thickness_layers,
+		const std::pair<float, Point> &direction,
+		ExPolygon                      expolygon,
+		ThickPolylines                &thick_polylines_out) override;
+
+	bool no_sort() const override { return true; }
+};
+
+} // namespace Slic3r
+
+#endif // slic3r_FillSpiralInset_hpp_

src/libslic3r/FlushVolCalc.cpp

@@ -40,8 +40,8 @@ static float DeltaHS_BBS(float h1, float s1, float v1, float h2, float s2, float
     return std::min(1.2f, dxy);
 }
 
-FlushVolCalculator::FlushVolCalculator(int min, int max, int flush_dataset, float multiplier)
-    :m_min_flush_vol(min), m_max_flush_vol(max), m_multiplier(multiplier), m_flush_dataset(flush_dataset)
+FlushVolCalculator::FlushVolCalculator(int min, int max, int flush_dataset)
+    :m_min_flush_vol(min), m_max_flush_vol(max), m_flush_dataset(flush_dataset)
 {
 }
 

src/libslic3r/FlushVolCalc.hpp

@@ -15,7 +15,7 @@ extern const int g_max_flush_volume;
 class FlushVolCalculator
 {
 public:
-    FlushVolCalculator(int min, int max, int flush_dataset, float multiplier = 1.0f);
+    FlushVolCalculator(int min, int max, int flush_dataset);
     ~FlushVolCalculator()
     {
     }
@@ -32,7 +32,6 @@ public:
 private:
     int m_min_flush_vol;
     int m_max_flush_vol;
-    float m_multiplier;
     int m_flush_dataset;
 };
 

src/libslic3r/Format/OBJ.cpp

@@ -10,6 +10,7 @@
 #include <string>
 
 #include <boost/log/trivial.hpp>
+#include <boost/nowide/fstream.hpp>
 
 #ifdef _WIN32
 #define DIR_SEPARATOR '\\'

src/libslic3r/Format/bbs_3mf.cpp

@@ -102,45 +102,6 @@ struct ZipUnicodePathExtraField
     }
 };
 
-// Validate that a relative file path does not escape the root directory via path traversal.
-static bool is_path_within_root(const std::string& file_path, const boost::filesystem::path& root)
-{
-    if (file_path.empty())
-        return false;
-
-    boost::filesystem::path p(file_path);
-    if (p.is_absolute())
-        return false;
-
-    // Reject any path component that is ".."
-    for (const auto& component : p) {
-        if (component == "..")
-            return false;
-    }
-
-    // Resolve the full path and verify it starts with the canonical root (also catches symlink escapes)
-    try {
-        boost::filesystem::path full_path = root / p;
-        boost::filesystem::path canonical_root = boost::filesystem::weakly_canonical(root);
-        boost::filesystem::path canonical_full = boost::filesystem::weakly_canonical(full_path);
-
-        auto root_str = canonical_root.string();
-        auto full_str = canonical_full.string();
-        if (full_str.length() < root_str.length())
-            return false;
-        if (full_str.compare(0, root_str.length(), root_str) != 0)
-            return false;
-        // Ensure it's a proper prefix (not just a substring of a longer directory name)
-        if (full_str.length() > root_str.length() &&
-            full_str[root_str.length()] != boost::filesystem::path::preferred_separator)
-            return false;
-    } catch (const boost::filesystem::filesystem_error&) {
-        return false;
-    }
-
-    return true;
-}
-
 // VERSION NUMBERS
 // 0 : .3mf, files saved by older slic3r or other applications. No version definition in them.
 // 1 : Introduction of 3mf versioning. No other change in data saved into 3mf files.
@@ -681,6 +642,11 @@ bool bbs_is_valid_object_type(const std::string& type)
 
 namespace Slic3r {
 
+bool is_published_3mf_flag(const std::string &value)
+{
+    return value == "1";
+}
+
 void PlateData::parse_filament_info(GCodeProcessorResult *result)
 {
     if (!result) return;
@@ -1217,6 +1183,20 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
         // add backup & restore logic
         bool _load_model_from_file(std::string filename, Model& model, PlateDataPtrs& plate_data_list, std::vector<Preset*>& project_presets, DynamicPrintConfig& config, ConfigSubstitutionContext& config_substitutions, Import3mfProgressFn proFn = nullptr,
             BBLProject* project = nullptr, int plate_id = 0);
+
+        // A minimal published 3MF carries no slicer tags (any tag would make old receivers show
+        // a baked-in, wrong "old version" popup on their geometry-only fallback), so it
+        // classifies as From_Other. It is still a fully structured OrcaSlicer file though:
+        // identified by its own metadata, it keeps BBS-grade geometry handling (no instance
+        // splitting, no transform baking, no renaming) in this build. Old receivers without the
+        // publish feature don't know the metadata and take their third-party geometry path.
+        // Reads the parse-time metadata: the model XML carries it before its resources, while
+        // m_model->model_info is only filled in after the whole XML has been parsed.
+        bool _is_published_3mf() const {
+            const auto it = this->model_info.metadata_items.find(ORCA_PUBLISHED_TAG);
+            return it != this->model_info.metadata_items.end() && is_published_3mf_flag(it->second);
+        }
+
         bool _is_svg_shape_file(const std::string &filename) const;
         bool _extract_from_archive(mz_zip_archive& archive, std::string const & path, std::function<bool (mz_zip_archive& archive, const mz_zip_archive_file_stat& stat)>, bool restore = false);
         bool _extract_xml_from_archive(mz_zip_archive& archive, std::string const & path, XML_StartElementHandler start_handler, XML_EndElementHandler end_handler);
@@ -2041,7 +2021,7 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
 
         lock.close();
 
-        if (!m_is_bbl_3mf) {
+        if (!m_is_bbl_3mf && !_is_published_3mf()) {
             // if the 3mf was not produced by OrcaSlicer and there is more than one instance,
             // split the object in as many objects as instances
             BOOST_LOG_TRIVIAL(info) << __FUNCTION__ << ":" << __LINE__ << boost::format(", found 3mf from other vendor, split as instance");
@@ -3605,7 +3585,7 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
             m_index_paths.insert({ object.first.second, object.first.first});
         }
 
-        if (!m_is_bbl_3mf) {
+        if (!m_is_bbl_3mf && !_is_published_3mf()) {
             // if the 3mf was not produced by OrcaSlicer and there is only one object,
             // set the object name to match the filename
             if (m_model->objects.size() == 1)
@@ -5328,7 +5308,7 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
 
             TriangleMesh triangle_mesh(std::move(its), volume_data.mesh_stats);
 
-            if (!m_is_bbl_3mf) {
+            if (!m_is_bbl_3mf && !_is_published_3mf()) {
                 // if the 3mf was not produced by OrcaSlicer and there is only one instance,
                 // bake the transformation into the geometry to allow the reload from disk command
                 // to work properly
@@ -5974,6 +5954,7 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
         bool m_save_gcode { false };        // whether to save gcode for normal save
         bool m_skip_model { false };        // skip model when exporting .gcode.3mf
         bool m_skip_auxiliary { false };    // skip normal axuiliary files
+        bool m_minimal_published { false }; // published 3MF: omit the project config, the embedded preset files and the slicer tags
         bool m_use_loaded_id { false };        // whether to use loaded id for identify_id
         bool m_share_mesh { false };        // whether to share mesh between objects
         std::string m_thumbnail_middle = PRINTER_THUMBNAIL_MIDDLE_FILE;
@@ -6073,6 +6054,7 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
         m_skip_auxiliary = store_params.strategy & SaveStrategy::SkipAuxiliary;
         m_share_mesh       = store_params.strategy & SaveStrategy::ShareMesh;
         m_from_backup_save = store_params.strategy & SaveStrategy::Backup;
+        m_minimal_published = store_params.strategy & SaveStrategy::MinimalPublished;
 
         m_use_loaded_id = store_params.strategy & SaveStrategy::UseLoadedId;
 
@@ -6482,7 +6464,10 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
 
             // Adds slic3r print config file ("Metadata/Slic3r_PE.config").
             // This file contains the content of FullPrintConfig / SLAFullPrintConfig.
-            if (config != nullptr) {
+            // Omitted for minimal published 3MF: OrcaSlicer versions without the publish feature
+            // then fall back to importing the geometry only, and new versions read the published
+            // payload from the model metadata instead.
+            if (config != nullptr && !m_minimal_published) {
                 // BBS: change to json format
                 // if (!_add_print_config_file_to_archive(archive, *config)) {
                 if (!_add_project_config_file_to_archive(archive, *config, model)) { return false; }
@@ -6495,8 +6480,8 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
                 if (cb_cancel) return false;
             }
 
-            // BBS: add project config
-            if (project_presets.size() > 0) {
+            // BBS: add project config (omitted for minimal published 3MF)
+            if (!m_minimal_published && project_presets.size() > 0) {
                 // BBS: add project embedded preset files
                 _add_project_embedded_presets_to_archive(archive, model, project_presets);
 
@@ -6968,10 +6953,31 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
                 // Orca: PRIVACY: do not store creation & modification date in 3mf
                 metadata_item_map[BBL_CREATION_DATE_TAG] = "";
                 metadata_item_map[BBL_MODIFICATION_TAG]  = "";
-                // Orca: Write the BambuStudio compatibility version string using SLIC3R_VERSION
-                metadata_item_map[BBL_APPLICATION_TAG] = (boost::format("%1%-%2%") % "BambuStudio" % SLIC3R_VERSION).str();
+                // Orca: Write the BambuStudio compatibility version string using SLIC3R_VERSION.
+                // A minimal published 3MF writes no slicer tags at all: any tag would route old
+                // receivers onto a geometry-only fallback whose baked-in popup misreports the
+                // file ("old OrcaSlicer version" / "BambuStudio"), while tag-less files classify
+                // as From_Other and import the geometry silently.
+                if (m_minimal_published) {
+                    // metadata_item_map is seeded from the input file's metadata_items above, so a
+                    // project opened from a regular Orca/BBS 3MF still carries the slicer-identifying
+                    // tags it came with. Erase every one of them - not just the two most common -
+                    // so a published 3MF is fully tag-less: old receivers classify it as From_Other
+                    // and import the geometry silently instead of showing a baked-in "old version"
+                    // popup, and no version marker survives to seed a later re-save.
+                    metadata_item_map.erase(BBL_APPLICATION_TAG);
+                    metadata_item_map.erase(ORCASLICER_TAG);
+                    metadata_item_map.erase(BBS_3MF_VERSION);
+                    metadata_item_map.erase(BBS_3MF_VERSION1);
+                } else {
+                    metadata_item_map[BBL_APPLICATION_TAG] = (boost::format("%1%-%2%") % "BambuStudio" % SLIC3R_VERSION).str();
+                }
             }
-            metadata_item_map[BBS_3MF_VERSION] = std::to_string(VERSION_BBS_3MF);
+            // The Bambu 3MF version marker is part of the slicer identity: omit it for a minimal
+            // published file along with the tags erased above (skipping the overwrite alone would
+            // leave the value the source file seeded into metadata_item_map).
+            if (!m_minimal_published)
+                metadata_item_map[BBS_3MF_VERSION] = std::to_string(VERSION_BBS_3MF);
 
             if (!model.mk_name.empty()) {
                 metadata_item_map[BBL_MAKERLAB_TAG] = xml_escape(model.mk_name);
@@ -6994,7 +7000,11 @@ void PlateData::parse_filament_info(GCodeProcessorResult *result)
                 BOOST_LOG_TRIVIAL(info) << "bbs_3mf: save key= " << item.first << ", value = " << item.second;
                 stream << " <" << METADATA_TAG << " name=\"" << item.first << "\">"
                        << xml_escape(item.second) << "</" << METADATA_TAG << ">\n";
-                if (item.first == BBL_APPLICATION_TAG) {
+                if (item.first == BBL_APPLICATION_TAG && !m_minimal_published) {
+                    // The OrcaSlicer tag is only written for files that carry the Application
+                    // tag, which a minimal published 3MF erases (see the map assignment above):
+                    // the explicit !m_minimal_published guard keeps the tag-less guarantee from
+                    // depending on that erase happening to run first.
                     stream << " <" << METADATA_TAG << " name=\"" << ORCASLICER_TAG << "\">"
                            << xml_escape(SoftFever_VERSION) << "</" << METADATA_TAG << ">\n";
                 }
@@ -8834,7 +8844,7 @@ public:
         auto model = object.get_model();
         auto o = m_temp_model.add_object(object);
         int backup_id = model->get_object_backup_id(object);
-        push_task({ AddObject, (size_t) backup_id, object.get_model()->get_backup_path(), o, 1 });
+        push_task({ AddObject, (size_t) backup_id, object.get_model()->get_backup_path(), o, { 1 } });
     }
 
     void remove_object_mesh(ModelObject& object) {
@@ -8844,7 +8854,7 @@ public:
     void backup_soon() {
         boost::lock_guard lock(m_mutex);
         m_other_changes_backup = true;
-        m_tasks.push_back({ Backup, 0, std::string(), nullptr, ++m_task_seq });
+        m_tasks.push_back({ Backup, 0, std::string(), nullptr, { ++m_task_seq } });
         m_cond.notify_all();
     }
 
@@ -8862,7 +8872,7 @@ public:
             m_ui_tasks.clear();
             m_tasks.clear();
         }
-        m_tasks.push_back({ RemoveBackup, model.id().id, model.get_backup_path(), nullptr, removeAll });
+        m_tasks.push_back({ RemoveBackup, model.id().id, model.get_backup_path(), nullptr, { removeAll } });
         ++m_task_seq;
         if (model.is_need_backup()) {
             m_other_changes = false;
@@ -9077,7 +9087,7 @@ public:
                 else
                     m_cond.wait(lock);
                 if (m_interval > 0 && boost::get_system_time() > m_next_backup) {
-                    m_tasks.push_back({ Backup, 0, std::string(), nullptr, ++m_task_seq });
+                    m_tasks.push_back({ Backup, 0, std::string(), nullptr, { ++m_task_seq } });
                     m_next_backup += boost::posix_time::seconds(m_interval);
                     // Maybe wakeup from power sleep
                     if (m_next_backup < boost::get_system_time())
@@ -9173,6 +9183,126 @@ std::string bbs_3mf_get_thumbnail(const char *path)
     return data;
 }
 
+namespace {
+
+// Parses just the model-file <metadata> elements, mirroring the importer's
+// _handle_start_metadata/_handle_end_metadata (attribute-order independent, entity-unescaped,
+// whitespace tolerant). Stops the parser as soon as the published flag node is read so the
+// geometry/resources that follow are skipped, which keeps the per-file cost small.
+struct PublishedXmlProbe
+{
+    XML_Parser parser{nullptr};
+    bool       in_metadata{false};
+    bool       found{false};
+    bool       published{false};
+    std::string curr_name;
+    std::string curr_value;
+
+    static std::string attribute(const char** attrs, const char* key)
+    {
+        if (attrs == nullptr)
+            return std::string();
+        // expat hands the attrs as a NULL-terminated {name, value, ...} array.
+        for (unsigned int a = 0; attrs[a] != nullptr; a += 2)
+            if (::strcmp(attrs[a], key) == 0 && attrs[a + 1] != nullptr)
+                return attrs[a + 1];
+        return std::string();
+    }
+
+    static void XMLCALL start(void* user_data, const char* name, const char** attrs)
+    {
+        auto* self = static_cast<PublishedXmlProbe*>(user_data);
+        if (::strcmp(name, METADATA_TAG) == 0) {
+            self->in_metadata = true;
+            self->curr_name   = attribute(attrs, NAME_ATTR);
+            self->curr_value.clear();
+        } else {
+            self->in_metadata = false;
+        }
+    }
+
+    static void XMLCALL characters(void* user_data, const XML_Char* s, int len)
+    {
+        auto* self = static_cast<PublishedXmlProbe*>(user_data);
+        if (self->in_metadata)
+            self->curr_value.append(s, len);
+    }
+
+    static void XMLCALL end(void* user_data, const char* name)
+    {
+        auto* self = static_cast<PublishedXmlProbe*>(user_data);
+        if (!self->in_metadata || ::strcmp(name, METADATA_TAG) != 0)
+            return;
+        self->in_metadata = false;
+        if (self->curr_name == ORCA_PUBLISHED_TAG) {
+            self->published = is_published_3mf_flag(xml_unescape(self->curr_value));
+            self->found     = true;
+            if (self->parser != nullptr)
+                XML_StopParser(self->parser, false);
+        }
+    }
+};
+
+} // namespace
+
+bool bbs_3mf_is_published(const std::string &path)
+{
+    mz_zip_archive archive;
+    mz_zip_zero_struct(&archive);
+
+    struct close_lock
+    {
+        mz_zip_archive *archive;
+        void            close()
+        {
+            if (archive) {
+                close_zip_reader(archive);
+                archive = nullptr;
+            }
+        }
+        ~close_lock() { close(); }
+    } lock{&archive};
+
+    if (!open_zip_reader(&archive, path))
+        return false;
+
+    // Read just the model XML (the metadata node sits before the resources, so the probe below
+    // stops early) rather than by a raw substring match; no geometry parsing.
+    int index = mz_zip_reader_locate_file(&archive, MODEL_FILE.c_str(), nullptr, 0);
+    if (index < 0)
+        return false;
+    mz_zip_archive_file_stat stat;
+    if (!mz_zip_reader_file_stat(&archive, index, &stat))
+        return false;
+    std::string xml(stat.m_uncomp_size, '\0');
+    if (!mz_zip_reader_extract_to_mem(&archive, index, xml.data(), xml.size(), 0))
+        return false;
+
+    XML_Parser parser = XML_ParserCreate(nullptr);
+    if (parser == nullptr)
+        return false;
+
+    PublishedXmlProbe probe;
+    probe.parser = parser;
+    XML_SetUserData(parser, &probe);
+    XML_SetElementHandler(parser, PublishedXmlProbe::start, PublishedXmlProbe::end);
+    XML_SetCharacterDataHandler(parser, PublishedXmlProbe::characters);
+    // Never resolve external entities from a file we are only probing.
+    XML_SetExternalEntityRefHandler(parser, nullptr);
+    XML_SetEntityDeclHandler(parser, nullptr);
+
+    const XML_Status status = XML_Parse(parser, xml.data(), static_cast<int>(xml.size()), 1);
+    // XML_StopParser(parser, false) from the end handler makes XML_Parse return
+    // XML_STATUS_ERROR with XML_ERROR_ABORTED - treat that as success (we stopped on the flag).
+    const bool parse_ok = (status == XML_STATUS_OK) ||
+                          (XML_GetErrorCode(parser) == XML_ERROR_ABORTED && probe.found);
+    XML_ParserFree(parser);
+
+    if (!parse_ok)
+        return false;
+    return probe.published;
+}
+
 bool load_gcode_3mf_from_stream(std::istream &data, DynamicPrintConfig *config, Model *model, PlateDataPtrs *plate_data_list, Semver *file_version)
 {
     CNumericLocalesSetter locales_setter;

src/libslic3r/Format/bbs_3mf.hpp

@@ -159,12 +159,28 @@ enum class SaveStrategy
     SkipAuxiliary       = 1 << 9,
     UseLoadedId         = 1 << 10,
     ShareMesh           = 1 << 11,
+    // Keep this separate from SplitModel, which uses the 0x1000 bit as part of its
+    // production-extension value.
+    MinimalPublished    = 1 << 13,
 
     SplitModel = 0x1000 | ProductionExt,
     Encrypted  = SecureContentExt | SplitModel,
     Backup = 0x10000 | WithGcode | Silence | SkipStatic | SplitModel,
 };
 
+// Model metadata keys of a "published" 3MF (see MinimalPublished): the flag marks a minimal,
+// tag-less publish export, the others carry the author-selected settings payload. Namespaced
+// with the "orca_published" prefix because metadata_items round-trips verbatim through other
+// slicers, where a bare "published" key could collide.
+inline constexpr const char *ORCA_PUBLISHED_TAG          = "orca_published";
+inline constexpr const char *ORCA_PUBLISHED_KEYS_TAG     = "orca_published_keys";
+inline constexpr const char *ORCA_PUBLISHED_MATERIAL_TAG = "orca_published_material_keys";
+inline constexpr const char *ORCA_PUBLISHED_CONFIG_TAG   = "orca_published_config";
+
+// Published files are produced with "1". The importer and the GUI loader both gate on this
+// exact value, so a "0"/"false"/unknown value is rejected consistently.
+bool is_published_3mf_flag(const std::string &value);
+
 inline SaveStrategy operator | (SaveStrategy lhs, SaveStrategy rhs)
 {
     using T = std::underlying_type_t <SaveStrategy>;
@@ -277,6 +293,9 @@ extern bool load_bbs_3mf(const char* path, DynamicPrintConfig* config, ConfigSub
 
 extern std::string bbs_3mf_get_thumbnail(const char * path);
 
+// Lightweight check: does this 3mf carry the "published" (orca_published == "1") marker? Only reads the 3D/3dmodel.model metadata node
+extern bool bbs_3mf_is_published(const std::string &path);
+
 extern bool load_gcode_3mf_from_stream(std::istream & data, DynamicPrintConfig* config, Model* model, PlateDataPtrs* plate_data_list,
        Semver* file_version);
 

src/libslic3r/GCode.cpp

@@ -6688,8 +6688,13 @@ LayerResult GCode::process_layer(
                                 all_label_ids.insert(inst.label_object_id);
                         break;
                     }
-            std::vector<size_t> filament_instances_id(all_label_ids.begin(), all_label_ids.end());
-            m_filament_instances_code = _encode_label_ids_to_base64(filament_instances_id);
+            // Orca: A scheduled extruder may have no object instances on this layer.
+            // Clear any pending mask so it cannot be emitted for the wrong toolchange.
+            m_filament_instances_code.clear();
+            if (!all_label_ids.empty()) {
+                std::vector<size_t> filament_instances_id(all_label_ids.begin(), all_label_ids.end());
+                m_filament_instances_code = _encode_label_ids_to_base64(filament_instances_id);
+            }
         }
 
         // The inline _extrude hook may already have taken the snapshot mid-extrusion on a
@@ -8664,9 +8669,10 @@ std::string GCode::_extrude(const ExtrusionPath &path, std::string description,
             }
             variable_speed = std::any_of(new_points.begin(), new_points.end(),
                                          [speed](const ProcessedPoint &p) { return fabs(double(p.speed) - speed) > 1; }); // Ignore small speed variations (under 1mm/sec)
-            if (!NOZZLE_CONFIG(enable_overhang_speed) && FILAMENT_CONFIG(enable_overhang_bridge_fan) && m_enable_cooling_markers) {
-                for (ProcessedPoint &point : new_points)
-                    point.speed = speed;
+            if (FILAMENT_CONFIG(enable_overhang_bridge_fan) && m_enable_cooling_markers) {
+                if (!NOZZLE_CONFIG(enable_overhang_speed))
+                    for (ProcessedPoint &point : new_points)
+                        point.speed = speed;
                 variable_speed = new_points.size() > 1;
             }
     }

src/libslic3r/GCode/CoolingBuffer.cpp

@@ -1041,28 +1041,29 @@ std::string CoolingBuffer::apply_layer_cooldown(
         }
 
         if (need_set_fan) {
+            const auto set_fan = [&](int speed) {
+                if (m_current_fan_speed != speed) {
+                    new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, speed, part_cooling_fan_min_pwm);
+                    m_current_fan_speed = speed;
+                }
+            };
             if (fan_speed_change_requests[CoolingLine::TYPE_OVERHANG_FAN_START]){
-                new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, overhang_fan_speed, part_cooling_fan_min_pwm);
-                m_current_fan_speed = overhang_fan_speed;
+                set_fan(overhang_fan_speed);
             } else if (fan_speed_change_requests[CoolingLine::TYPE_INTERNAL_BRIDGE_FAN_START]){ // ORCA: Add support for separate internal bridge fan speed control
-                new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, internal_bridge_fan_speed, part_cooling_fan_min_pwm);
-                m_current_fan_speed = internal_bridge_fan_speed;
+                set_fan(internal_bridge_fan_speed);
             }
             else if (fan_speed_change_requests[CoolingLine::TYPE_SUPPORT_INTERFACE_FAN_START]){
-                new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, supp_interface_fan_speed, part_cooling_fan_min_pwm);
-                m_current_fan_speed = supp_interface_fan_speed;
+                set_fan(supp_interface_fan_speed);
             }
             else if (fan_speed_change_requests[CoolingLine::TYPE_IRONING_FAN_START]){
-                new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, ironing_fan_speed, part_cooling_fan_min_pwm);
-                m_current_fan_speed = ironing_fan_speed;
+                set_fan(ironing_fan_speed);
             }
             else if(fan_speed_change_requests[CoolingLine::TYPE_FORCE_RESUME_FAN] && m_current_fan_speed != -1){
                 new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, m_current_fan_speed, part_cooling_fan_min_pwm);
                 fan_speed_change_requests[CoolingLine::TYPE_FORCE_RESUME_FAN] = false;
             }
             else {
-                new_gcode += GCodeWriter::set_fan(m_config.gcode_flavor, m_fan_speed, part_cooling_fan_min_pwm);
-                m_current_fan_speed = m_fan_speed;
+                set_fan(m_fan_speed);
             }
             need_set_fan = false;
         }

src/libslic3r/GCode/FanMover.cpp

@@ -170,14 +170,13 @@ void FanMover::_put_in_middle_G1(std::list<BufferData>::iterator item_to_split,
 
 void FanMover::_print_in_middle_G1(BufferData& line_to_split, float nb_sec, const std::string &line_to_write) {
     if (nb_sec < line_to_split.time * 0.1) {
-        // doesn't really need to be split, print it after
-        m_process_output += line_to_split.raw + "\n";
+        // Doesn't need to be split: the insertion point is at the start.
         m_process_output += line_to_write + (line_to_write.back() == '\n'?"":"\n");
-    } else if (nb_sec > line_to_split.time * 0.9) {
-        // doesn't really need to be split, print it before
-        //will also print before if line_to_split.time == 0
-        m_process_output += line_to_write + (line_to_write.back() == '\n' ? "" : "\n");
         m_process_output += line_to_split.raw + "\n";
+    } else if (nb_sec > line_to_split.time * 0.9) {
+        // Doesn't need to be split: the insertion point is at the end.
+        m_process_output += line_to_split.raw + "\n";
+        m_process_output += line_to_write + (line_to_write.back() == '\n' ? "" : "\n");
     }else if(line_to_split.raw.size() > 2
         && line_to_split.raw[0] == 'G' && line_to_split.raw[1] == '1' && line_to_split.raw[2] == ' ') {
         float percent = nb_sec / line_to_split.time;

src/libslic3r/GCode/FanMover.hpp

@@ -32,7 +32,8 @@ class FanMover
 private:
     const std::regex regex_fan_speed;
     const float nb_seconds_delay;
-    const bool with_D_option;
+    // Set from fan_speedup_time at the call site, but nothing here reads it.
+    [[maybe_unused]] const bool with_D_option;
     const bool relative_e;
     const bool only_overhangs;
     const float kickstart;

src/libslic3r/GCode/GCodeProcessor.cpp

@@ -532,7 +532,7 @@ void GCodeProcessor::TimeMachine::calculate_time(GCodeProcessorResult& result, P
                     const float height = interpolate ? lerp(prev_move.height, curr_move.height, t) : curr_move.height;
                     // ORCA: Fix issue with flow rate changes being visualized incorrectly
                     const float mm3_per_mm = curr_move.mm3_per_mm;
-                    const float fan_speed = interpolate ? lerp(prev_move.fan_speed, curr_move.fan_speed, t) : curr_move.fan_speed;
+                    const float fan_speed = curr_move.fan_speed;
                     const float temperature = interpolate ? lerp(prev_move.temperature, curr_move.temperature, t) : curr_move.temperature;
                     actual_speed_moves.push_back({
                         block.move_id,
@@ -563,7 +563,7 @@ void GCodeProcessor::TimeMachine::calculate_time(GCodeProcessorResult& result, P
                     const float height = interpolate ? lerp(prev_move.height, curr_move.height, t) : curr_move.height;
                     // ORCA: Fix issue with flow rate changes being visualized incorrectly
                     const float mm3_per_mm = curr_move.mm3_per_mm;
-                    const float fan_speed = interpolate ? lerp(prev_move.fan_speed, curr_move.fan_speed, t) : curr_move.fan_speed;
+                    const float fan_speed = curr_move.fan_speed;
                     const float temperature = interpolate ? lerp(prev_move.temperature, curr_move.temperature, t) : curr_move.temperature;
                     actual_speed_moves.push_back({
                         block.move_id,
@@ -1273,7 +1273,7 @@ void GCodeProcessor::run_post_process()
     // add lines M73 to exported gcode
     auto process_line_move = [
         // Lambdas, mostly for string formatting, all with an empty capture block.
-        time_in_minutes, format_time_float, format_line_M73_main, format_line_M73_stop_int, format_line_M73_stop_float, time_in_last_minute,format_line_exhaust_fan_control,
+        time_in_minutes, format_time_float, format_line_M73_main, format_line_M73_stop_int, format_line_M73_stop_float, time_in_last_minute,
         &self = std::as_const(m_time_processor),
         // Caches, to be modified
         &g1_times_cache_it, &last_exported_main, &last_exported_stop,
@@ -1468,9 +1468,11 @@ void GCodeProcessor::run_post_process()
 
     // Append a per-filament usage block at a filament change.
     auto handle_filament_change = [&](int filament_id, int cur_line_id, int nozzle_id) {
-        // skip filament changes emitted inside the machine start / end gcode
-        if (m_machine_start_gcode_end_line_id == (unsigned int) (-1) && (unsigned int) (cur_line_id) < m_machine_start_gcode_end_line_id ||
-            m_machine_end_gcode_start_line_id != (unsigned int) (-1) && (unsigned int) (cur_line_id) > m_machine_end_gcode_start_line_id)
+        // Skip filament changes emitted inside the machine start / end gcode. One forward pass assigns
+        // the tag ids and tests them in the same loop, so inside the start gcode the end tag is unseen
+        // and the id still holds the sentinel. That is why the first clause tests == and the second !=.
+        if ((m_machine_start_gcode_end_line_id == (unsigned int) (-1) && (unsigned int) (cur_line_id) < m_machine_start_gcode_end_line_id) ||
+            (m_machine_end_gcode_start_line_id != (unsigned int) (-1) && (unsigned int) (cur_line_id) > m_machine_end_gcode_start_line_id))
             return;
         if (!m_filament_blocks.empty())
             m_filament_blocks.back().upper_gcode_id = cur_line_id;
@@ -5375,7 +5377,7 @@ void GCodeProcessor::process_VG1(const GCodeReader::GCodeLine& line)
     float filament_radius = 0.5f * filament_diameter;
     float area_filament_cross_section = static_cast<float>(M_PI) * sqr(filament_radius);
 
-    auto absolute_position = [this, area_filament_cross_section](Axis axis, const GCodeReader::GCodeLine& lineG1) {
+    auto absolute_position = [this](Axis axis, const GCodeReader::GCodeLine& lineG1) {
         bool is_relative = (m_global_positioning_type == EPositioningType::Relative);
         if (axis == E)
             is_relative |= (m_e_local_positioning_type == EPositioningType::Relative);
@@ -5826,7 +5828,7 @@ void GCodeProcessor::process_G2_G3(const GCodeReader::GCodeLine& line, bool cloc
     if (travel_length < 0.001)
         return;
 
-    auto adjust_target = [this, area_filament_cross_section](const AxisCoords& target, const AxisCoords& prev_position) {
+    auto adjust_target = [this](const AxisCoords& target, const AxisCoords& prev_position) {
         AxisCoords ret = target;
         if (m_global_positioning_type == EPositioningType::Relative) {
             for (unsigned char a = X; a <= E; ++a) {
@@ -7084,7 +7086,7 @@ void GCodeProcessor::store_move_vertex(EMoveType type, EMovePathType path_type,
                                                                     get_acceleration(normal_mode));
     const float junction_deviation = get_option_value(m_time_processor.machine_limits.machine_max_junction_deviation, normal_mode_id);
     const bool use_jd_jerk = (m_flavor == gcfMarlinFirmware && junction_deviation > 0.0f);
-    const auto axis_jerk_for_preview = [this, normal_mode, use_jd_jerk, move_acceleration](Axis axis) {
+    const auto axis_jerk_for_preview = [this, use_jd_jerk, move_acceleration](Axis axis) {
         return use_jd_jerk ? get_axis_max_jerk_with_jd(normal_mode, axis, move_acceleration) : get_axis_max_jerk(normal_mode, axis);
     };
     const float jerk_x = axis_jerk_for_preview(X);

src/libslic3r/GCode/ThumbnailData.hpp

@@ -78,7 +78,7 @@ struct PlateBBoxData
     int first_extruder = 0;
     float nozzle_diameter = 0.4;
     std::string bed_type;
-    float first_layer_time;
+    float first_layer_time = 0.0f;
     // version 1: use view type ColorPrint (filament color)
     // version 2: use view type FilamentId (filament id)
     int version = 2;

src/libslic3r/GCode/ToolOrderUtils.cpp

@@ -910,7 +910,7 @@ namespace Slic3r
 
         unsigned int iterations = (1 << all_extruders.size());
         unsigned int final_state = iterations - 1;
-        std::vector<std::vector<float>>cache(iterations, std::vector<float>(all_extruders.size(), 0x7fffffff));
+        std::vector<std::vector<float>>cache(iterations, std::vector<float>(all_extruders.size(), std::numeric_limits<float>::max()));
         std::vector<std::vector<int>>prev(iterations, std::vector<int>(all_extruders.size(), -1));
         cache[1][0] = 0.;
         for (unsigned int state = 0; state < iterations; ++state) {

src/libslic3r/GCode/ToolOrdering.cpp

@@ -3204,7 +3204,7 @@ void ToolOrdering::assign_custom_gcodes(const Print &print)
 		// Skip all custom G-codes above this layer and skip all extruder switches.
 		for (; custom_gcode_it != custom_gcode_per_print_z.gcodes.rend() && (
             (print_z_above > lt.print_z && custom_gcode_it->print_z > 0.5 * (lt.print_z + print_z_above))
-            || custom_gcode_it->type == CustomGCode::ToolChange); ++ custom_gcode_it);
+            || custom_gcode_it->type == CustomGCode::ToolChange); ++ custom_gcode_it) {}
         print_z_above = lt.print_z;
 		if (custom_gcode_it == custom_gcode_per_print_z.gcodes.rend())
 			// Custom G-codes were processed.

src/libslic3r/GCode/WipeTower.cpp

@@ -1630,6 +1630,94 @@ float WipeTower::get_auto_brim_by_height(float max_height) {
     return 8.f;
 }
 
+float WipeTower::estimate_brim_real_width(float brim_width, float nozzle_diameter, float first_layer_height, bool type2)
+{
+    if (brim_width <= 0.f)
+        return brim_width;
+    const float spacing = nozzle_diameter * 1.25f - first_layer_height * float(1. - M_PI_4); // Width_To_Nozzle_Ratio
+    if (spacing <= EPSILON)
+        return brim_width;
+    const int loops_num = int((brim_width + spacing / 2.f) / spacing);
+    return loops_num * spacing + (type2 ? 0.f : spacing / 2.f);
+}
+
+float WipeTower::get_wrapping_detection_depth()
+{
+    return float(wrapping_wipe_tower_depth);
+}
+
+float WipeTower::nozzle_change_perimeter_width(float nozzle_diameter)
+{
+    auto it = nozzle_diameter_to_nozzle_change_width.find(nozzle_diameter);
+    return it != nozzle_diameter_to_nozzle_change_width.end() ? it->second : 2.f * nozzle_diameter * 1.25f;
+}
+
+float WipeTower::estimate_tower_blocks_depth(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing)
+{
+    if (purges.empty() || layer_height < EPSILON || nozzle_diameter < EPSILON)
+        return 0.f;
+    const float pw         = nozzle_diameter * 1.25f; // Width_To_Nozzle_Ratio
+    const float ncpw       = nozzle_change_perimeter_width(nozzle_diameter);
+    const float line_width = width - 2.f * pw;
+    if (line_width <= EPSILON)
+        return 0.f;
+    // Line cross-section as volume_to_length() sees it; the infill gap stretches the perimeter
+    // width by the configured ratio and nozzle-change lines keep their own width
+    // (calc_block_infill_gap).
+    auto        line_area   = [layer_height](float w) { return layer_height * (w - layer_height * float(1. - M_PI_4)); };
+    const float extra_width = (extra_spacing - 1.f) * pw;
+    const float gap         = pw + extra_width;
+    const float nc_gap      = ncpw + extra_width;
+    // A layer purges into at most (filaments - 1) targets, so a category holding every filament
+    // never sees its smallest purge (the layer's first filament) in its worst layer.
+    struct Block { float depth = 0.f; float min_purge = 0.f; size_t filaments = 0; };
+    std::map<int, Block> blocks;
+    for (const PurgeEstimate &purge : purges) {
+        Block      &block       = blocks[purge.category];
+        const float purge_depth = std::ceil(purge.prime_volume / line_area(pw) / line_width) * gap;
+        block.min_purge         = block.filaments == 0 ? purge_depth : std::min(block.min_purge, purge_depth);
+        block.depth += purge_depth;
+        ++block.filaments;
+        if (purge.filament_change_length > EPSILON) {
+            // The leaving filament is rammed over the nozzle-change flow, again in whole lines.
+            const float filament_area = float(M_PI) * purge.filament_diameter * purge.filament_diameter / 4.f;
+            const float nc_length     = purge.filament_change_length * filament_area / line_area(ncpw);
+            block.depth += std::ceil(nc_length / (width - ncpw - pw)) * nc_gap;
+        }
+    }
+    float depth = pw; // plan_tower_new starts the first block one perimeter width in
+    for (const auto &[category, block] : blocks)
+        depth += block.filaments == purges.size() ? block.depth - block.min_purge : block.depth;
+    return depth;
+}
+
+float WipeTower::rib_footprint_side(float width, float depth, float rib_width, float extra_rib_length, float max_height)
+{
+    if (width < EPSILON || depth < EPSILON)
+        return 0.f;
+    // Ribs run the diagonal; below the height-based minimum they are extended rather than the
+    // body, then by the extra length, never ending up shorter than the diagonal.
+    const float diagonal   = std::sqrt(width * width + depth * depth);
+    float       rib_length = diagonal;
+    if (depth + EPSILON < get_limit_depth_by_height(max_height))
+        rib_length = std::max(rib_length, get_limit_depth_by_height(max_height) * float(std::sqrt(2.)));
+    rib_length = std::max(diagonal, rib_length + extra_rib_length);
+    // Half the extension at each end of the diagonal plus half the rib width, projected onto the axes.
+    const float rib_w    = std::min(rib_width, std::min(width, depth) / 2.f);
+    const float per_side = ((rib_length - diagonal) / 2.f + rib_w / 2.f) / float(std::sqrt(2.));
+    return std::max(width, depth) + 2.f * per_side;
+}
+
+float WipeTower::estimate_rib_tower_bbox_side(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing, float rib_width, float extra_rib_length, float max_height)
+{
+    if (purges.empty() || width < EPSILON || layer_height < EPSILON || nozzle_diameter < EPSILON)
+        return 0.f;
+    const float pw     = nozzle_diameter * 1.25f; // Width_To_Nozzle_Ratio
+    const float square = align_ceil(std::sqrt(estimate_tower_blocks_depth(purges, width, layer_height, nozzle_diameter, extra_spacing) * width), pw);
+    const float depth  = estimate_tower_blocks_depth(purges, square, layer_height, nozzle_diameter, extra_spacing);
+    return rib_footprint_side(square, depth, rib_width, extra_rib_length, max_height);
+}
+
 Vec2f WipeTower::move_box_inside_polygon(const BoundingBox &box, const Polygons &polygons, coord_t offset)
 {
     if (polygons.empty()) return Vec2f{0.f, 0.f};
@@ -4083,7 +4171,7 @@ void WipeTower::toolchange_wipe_new(WipeTowerWriter &writer, const box_coordinat
         }
         return time * 60.f;
     };
-    auto estimate_wipe_time = [&estimate_time_kernel, & cleaning_box, &target_speed, &x_to_wipe, &xr, &xl, &dy, &WipeSpeedMap, &solid_tool_toolchange](int begin_line) -> float {
+    auto estimate_wipe_time = [&estimate_time_kernel, & cleaning_box, &x_to_wipe, &xr, &xl, &dy, &solid_tool_toolchange](int begin_line) -> float {
         int                      n            = std::ceil(x_to_wipe / (xr - xl));
         if (solid_tool_toolchange) n = (cleaning_box.lu[1] - cleaning_box.ld[1]) / dy;
         float total_time   = estimate_time_kernel(n);
@@ -4883,12 +4971,8 @@ void WipeTower::generate_new(std::vector<std::vector<WipeTower::ToolChangeResult
                     }
                 }
 
-                if (!has_inserted) {
-                    if (finish_block_tcr.gcode.empty())
-                        finish_block_tcr = finish_block_tcr;
-                    else
-                        finish_layer_tcr = merge_tcr(finish_layer_tcr, finish_block_tcr);
-                }
+                if (!has_inserted && !finish_block_tcr.gcode.empty())
+                    finish_layer_tcr = merge_tcr(finish_layer_tcr, finish_block_tcr);
             }
         }
         // record the contact layers of different categories
@@ -5111,7 +5195,7 @@ Polygon WipeTower::generate_rib_polygon(const box_coordinates &wt_box)
 
 Polygon WipeTower::generate_support_wall_new(WipeTowerWriter &writer, const box_coordinates &wt_box, double feedrate, bool first_layer,bool rib_wall, bool extrude_perimeter, bool skip_points)
 {
-    auto get_closet_idx = [this, &writer](Polylines &pls) -> std::pair<int,int> {
+    auto get_closet_idx = [&writer](Polylines &pls) -> std::pair<int,int> {
         Vec2f anchor{writer.x(), writer.y()};
         int   closestIndex = -1;
         int   closestPl = -1;

src/libslic3r/GCode/WipeTower.hpp

@@ -42,9 +42,36 @@ public:
 	static const std::map<float, float> min_depth_per_height;
     static float get_limit_depth_by_height(float max_height);
     static float get_auto_brim_by_height(float max_height);
+    // Both generators lay the brim in whole loops one line spacing apart, so the printed width
+    // differs from the configured one. WipeTower reports it with half a spacing of line width
+    // added, WipeTower2 reports the loops alone; an estimate has to round like the generator
+    // whose G-code it stands in for.
+    static float estimate_brim_real_width(float brim_width, float nozzle_diameter, float first_layer_height, bool type2);
+    // Depth a Type1 tower reserves once nothing but wrapping detection asks for one.
+    static float get_wrapping_detection_depth();
+    // Line width of the nozzle-change purge lines at this nozzle diameter.
+    static float nozzle_change_perimeter_width(float nozzle_diameter);
     static TriangleMesh                 its_make_rib_tower(float width, float depth, float height, float rib_length, float rib_width, bool fillet_wall);
     static TriangleMesh                 its_make_rib_brim(const Polygon& brim, float layer_height);
     static Polygon                      rib_section(float width, float depth, float rib_length, float rib_width, bool fillet_wall);
+    // One filament's share of a Type1 tower layer, as plan_tower_new() reserves it.
+    struct PurgeEstimate
+    {
+        float prime_volume           = 0.f;   // mm3 wiped after changing to this filament
+        int   category               = 0;     // filament_adhesiveness_category; one purge block per category
+        float filament_change_length = 0.f;   // mm of filament rammed when it leaves its nozzle; 0 when no nozzle change is planned
+        float filament_diameter      = 1.75f;
+    };
+    // Depth of the Type1 purge stack at the given width (also the rectangle-wall depth): each
+    // purge is whole lines at the block infill gap, one block per adhesiveness category sized by
+    // its worst layer, stacked behind one perimeter width.
+    static float estimate_tower_blocks_depth(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing);
+    // Side of the square bounding a rib-wall tower's first layer, brim excluded: the body plus the
+    // rib bulge, with the ribs extended to the height-based minimum as both generators do.
+    static float rib_footprint_side(float width, float depth, float rib_width, float extra_rib_length, float max_height);
+    // Type1 rib tower: plan_tower_new() squares the tower from the depth at the configured width,
+    // then re-plans the depth at the squared width.
+    static float estimate_rib_tower_bbox_side(const std::vector<PurgeEstimate> &purges, float width, float layer_height, float nozzle_diameter, float extra_spacing, float rib_width, float extra_rib_length, float max_height);
     // Translation that brings a footprint inside the printable outline, padded by offset. The prime
     // tower is validated against the real outline (see layered_print_cleareance_valid), so clamping
     // against the bounding box alone would leave it off a delta or hexagonal bed. box and polygons

src/libslic3r/GCode/WipeTower2.cpp

@@ -2129,6 +2129,23 @@ std::pair<double, double> WipeTower2::get_wipe_tower_cone_base(double width, dou
     return std::make_pair(R, support_scale);
 }
 
+Polygon WipeTower2::cone_base_polygon(double width, double depth, double height, double angle_deg)
+{
+    Polygon box({Point::new_scale(Vec2d(0., 0.)), Point::new_scale(Vec2d(width, 0.)),
+                 Point::new_scale(Vec2d(width, depth)), Point::new_scale(Vec2d(0., depth))});
+    if (angle_deg <= EPSILON || height <= EPSILON || width <= EPSILON || depth <= EPSILON)
+        return box;
+    const auto [R, x_scale] = get_wipe_tower_cone_base(width, height, depth, angle_deg);
+    if (R <= EPSILON)
+        return box;
+    const Vec2d center(width / 2., depth / 2.);
+    Polygon ellipse;
+    for (double alpha = 0.; alpha < 2. * M_PI; alpha += M_PI / 20.)
+        ellipse.points.push_back(Point::new_scale(center + R * Vec2d(std::cos(alpha) / x_scale, std::sin(alpha))));
+    Polygons u = union_({box, ellipse});
+    return u.empty() ? box : u.front();
+}
+
 // Static method to extract wipe_volumes[from][to] from the configuration.
 // Takes a ConfigBase so the GUI's wipe tower size estimate can pass the plate's
 // DynamicPrintConfig directly instead of materializing a full PrintConfig per call.

src/libslic3r/GCode/WipeTower2.hpp

@@ -27,6 +27,10 @@ public:
     // in WipeTowerIntegration::append_tcr2 does not strip it.
     static const std::string wait_for_temp_tag() { return ";_WAIT_FOR_TEMP_ON_WIPE_TOWER"; }
 	static std::pair<double, double> get_wipe_tower_cone_base(double width, double height, double depth, double angle_deg);
+	// First-layer outline of a cone-wall tower in tower-local (scaled) coordinates: body box
+	// unioned with the cone's base ellipse — the model first_layer_wipe_tower_corners uses,
+	// and generate_support_cone_wall stays within it. Brim not included.
+	static Polygon cone_base_polygon(double width, double depth, double height, double angle_deg);
 	static std::vector<std::vector<float>> extract_wipe_volumes(const ConfigBase& config);
 	// Estimated total flush volume of a SEMM print with the given number of filaments,
 	// used to reserve wipe tower space before the tower is generated.

src/libslic3r/GCode/WipeTowerEstimate.cpp

@@ -0,0 +1,202 @@
+#include "WipeTowerEstimate.hpp"
+
+#include "WipeTower.hpp"
+#include "WipeTower2.hpp"
+#include "../Config.hpp"
+#include "../PrintConfig.hpp"
+#include "../libslic3r.h"
+
+#include <algorithm>
+#include <cmath>
+#include <set>
+
+namespace Slic3r {
+
+// Every caller today declares all these keys, but the signature accepts any ConfigBase: fall
+// back to the key's declared default, never to a hand-copied constant.
+static const ConfigOption *option_of(const ConfigBase &config, const char *key)
+{
+    if (const ConfigOption *opt = config.option(key); opt != nullptr)
+        return opt;
+    if (const ConfigDef *def = config.def(); def != nullptr)
+        if (const ConfigOptionDef *opt_def = def->get(key); opt_def != nullptr)
+            return opt_def->default_value.get();
+    return nullptr;
+}
+
+WipeTowerType resolve_wipe_tower_type(const ConfigBase &config)
+{
+    // printer_model is what the CLI keys its Bambu Lab detection on; the GUI's vendor flag
+    // agrees for every shipped profile.
+    if (const auto *model = dynamic_cast<const ConfigOptionString *>(config.option("printer_model"));
+        model != nullptr && model->value.compare(0, 9, "Bambu Lab") == 0)
+        return WipeTowerType::Type1;
+    // By value, not by concrete type: a static PrintConfig holds ConfigOptionEnum<T>, a
+    // DynamicConfig built from presets holds ConfigOptionEnumGeneric, and both answer getInt().
+    const ConfigOption *type = option_of(config, "wipe_tower_type");
+    return type != nullptr ? WipeTowerType(type->getInt()) : WipeTowerType::Type2;
+}
+
+Polygon estimate_wipe_tower_first_layer_outline(const ConfigBase &config, WipeTowerType tower_type, double width, double depth, double height)
+{
+    // Type1 ignores the cone option. The wall type is read by value: a preset-shaped config
+    // holds it as ConfigOptionEnumGeneric, which a cast to ConfigOptionEnum<T> cannot see.
+    const ConfigOption *wall_type  = option_of(config, "wipe_tower_wall_type");
+    const ConfigOption *cone_angle = option_of(config, "wipe_tower_cone_angle");
+    const bool          cone       = tower_type == WipeTowerType::Type2 && wall_type != nullptr &&
+                         wall_type->getInt() == int(WipeTowerWallType::wtwCone) && cone_angle != nullptr;
+    return WipeTower2::cone_base_polygon(width, depth, height, cone ? cone_angle->getFloat() : 0.);
+}
+
+WipeTowerFootprint estimate_wipe_tower_footprint(const ConfigBase &config, WipeTowerType tower_type, const std::vector<unsigned int> &filament_ids, double layer_height, double max_object_height)
+{
+    WipeTowerFootprint footprint;
+    footprint.height = max_object_height;
+    const size_t filaments_cnt = filament_ids.size();
+    if (filaments_cnt == 0 || layer_height < EPSILON)
+        return footprint;
+
+    auto opt_float = [&config](const char *key) {
+        const ConfigOption *opt = option_of(config, key);
+        return opt != nullptr ? opt->getFloat() : 0.;
+    };
+    auto opt_bool = [&config](const char *key) {
+        const ConfigOption *opt = option_of(config, key);
+        return opt != nullptr && opt->getBool();
+    };
+    auto opt_enum = [&config](const char *key, int fallback) {
+        const ConfigOption *opt = option_of(config, key);
+        return opt != nullptr ? opt->getInt() : fallback;
+    };
+    auto floats_of = [&config](const char *key) { return dynamic_cast<const ConfigOptionFloats *>(option_of(config, key)); };
+    auto max_of = [&floats_of](const char *key, double fallback) {
+        const auto *opt = floats_of(key);
+        return (opt != nullptr && !opt->values.empty()) ? *std::max_element(opt->values.begin(), opt->values.end()) : fallback;
+    };
+    auto float_at = [&floats_of](const char *key, unsigned int id, double fallback) {
+        const auto *opt = floats_of(key);
+        return (opt != nullptr && !opt->values.empty()) ? opt->get_at(id) : fallback;
+    };
+    auto int_at = [&config](const char *key, unsigned int id, int fallback) {
+        const auto *opt = dynamic_cast<const ConfigOptionInts *>(option_of(config, key));
+        return (opt != nullptr && !opt->values.empty()) ? opt->get_at(id) : fallback;
+    };
+
+    // Both planners size every layer, so the tower has to fit its thinnest one: the first layer
+    // when it is printed thinner than the rest.
+    const double first_layer_height = opt_float("initial_layer_print_height");
+    if (first_layer_height > EPSILON)
+        layer_height = std::min(layer_height, first_layer_height);
+
+    const bool   type1            = tower_type == WipeTowerType::Type1;
+    const double width            = opt_float("prime_tower_width");
+    const double prime_volume     = opt_float("prime_volume");
+    // Type1 spaces its purge lines by prime_tower_infill_gap, Type2 by wipe_tower_extra_spacing.
+    // Type2's extra flow cancels out of the depth: the line length is divided by it and the row
+    // pitch multiplied by it (WipeTower2::get_wipe_depth).
+    const double extra_spacing    = opt_float(type1 ? "prime_tower_infill_gap" : "wipe_tower_extra_spacing") / 100.;
+    const double rib_width        = opt_float("wipe_tower_rib_width");
+    const double extra_rib_length = opt_float("wipe_tower_extra_rib_length");
+    const auto  *nozzle_opt       = floats_of("nozzle_diameter");
+    const double nozzle_diameter  = (nozzle_opt != nullptr && !nozzle_opt->values.empty()) ? nozzle_opt->values.front() : 0.4;
+    const bool   dual_nozzle      = nozzle_opt != nullptr && nozzle_opt->values.size() == 2;
+    const bool   rib_wall         = opt_enum("wipe_tower_wall_type", int(WipeTowerWallType::wtwRectangle)) == int(WipeTowerWallType::wtwRib);
+    const bool   smooth_timelapse = opt_enum("timelapse_type", int(TimelapseType::tlTraditional)) == int(TimelapseType::tlSmooth);
+    const bool   wrapping         = opt_bool("enable_wrapping_detection");
+    // Reasons a tower is printed with no tool change to purge for: the ones that stop
+    // normalize_fdm_2 clearing enable_prime_tower. Its mixed-filament case is not modelled.
+    const bool   need_wipe_tower  = smooth_timelapse || wrapping;
+
+    // A tower printed for one of the reasons above has no tool change to purge for; both
+    // planners give it the idle depth below and nothing more.
+    const size_t purge_count = filaments_cnt > 1 ? (dual_nozzle ? filaments_cnt : filaments_cnt - 1) : 0;
+
+    // Type2 purges one volume per tool change. Type1 plans per filament below; here the volume
+    // only decides whether a tower exists.
+    double volume = prime_volume * double(purge_count);
+    if (dual_nozzle) {
+        // Dual-nozzle printers also purge the filament change length on the tower.
+        const double length   = max_of("filament_change_length", 0.);
+        const double diameter = max_of("filament_diameter", 1.75);
+        volume += length * PI * diameter * diameter / 4. * double(filaments_cnt / 2);
+    }
+    // Single-extruder multi-material purges the flush matrix instead of the prime volume.
+    const bool semm_flush = opt_bool("purge_in_prime_tower") && opt_bool("single_extruder_multi_material");
+    if (semm_flush)
+        volume = WipeTower2::estimate_semm_flush_volume(config, filaments_cnt);
+
+    // The Type1 planner wipes each filament's own prime volume after changing to it, in a block
+    // per adhesiveness category. On a two-nozzle printer the leaving filament is also rammed at
+    // every nozzle change; the tool order groups filaments by nozzle, so a layer crosses
+    // (nozzles used - 1) times, charged here to the longest ramming.
+    std::vector<WipeTower::PurgeEstimate> purges;
+    if (type1 && filaments_cnt > 1) {
+        const bool    saving_mode = opt_enum("prime_volume_mode", int(PrimeVolumeMode::pvmDefault)) == int(PrimeVolumeMode::pvmSaving);
+        std::set<int> nozzles;
+        size_t        longest_ramming = 0;
+        for (size_t i = 0; i < filaments_cnt; ++i) {
+            const unsigned int         id = filament_ids[i];
+            WipeTower::PurgeEstimate purge;
+            purge.prime_volume      = saving_mode ? 15.f : float(float_at("filament_prime_volume", id, prime_volume));
+            purge.category          = int_at("filament_adhesiveness_category", id, 0);
+            purge.filament_diameter = float(float_at("filament_diameter", id, 1.75));
+            purges.push_back(purge);
+            if (dual_nozzle) {
+                nozzles.insert(int_at("filament_map", id, 1));
+                if (float_at("filament_change_length", id, 0.) > float_at("filament_change_length", filament_ids[longest_ramming], 0.))
+                    longest_ramming = i;
+            }
+        }
+        if (nozzles.size() > 1)
+            purges[longest_ramming].filament_change_length = float(float_at("filament_change_length", filament_ids[longest_ramming], 0.) * double(nozzles.size() - 1));
+    }
+
+    // Both wall types decide this together: over-reserving only wastes bed area, but reporting
+    // no tower for one that is built collapses the validation hull to a point.
+    // A tool change is a reason on its own (see the base commit); Type1 already reserves
+    // per filament, Type2 has only the volume, which can resolve to zero.
+    const bool has_purge = type1 ? !purges.empty() : volume > EPSILON;
+    if (!has_purge && filaments_cnt < 2 && !need_wipe_tower)
+        return footprint;
+
+    const double min_depth      = WipeTower::get_limit_depth_by_height(float(max_object_height));
+    const float  perimeter_width = float(nozzle_diameter) * 1.25f; // Width_To_Nozzle_Ratio
+    // With nothing to purge, plan_tower_new sizes the tower for wrapping detection or the
+    // stability minimum; WipeTower2 only knows the latter.
+    const double idle_depth = (type1 && wrapping && !smooth_timelapse) ? WipeTower::get_wrapping_detection_depth() : min_depth;
+    if (rib_wall) {
+        // Both planners square the tower to the purge area and extend the ribs, not the body,
+        // below the stability minimum.
+        double side;
+        if (!purges.empty())
+            side = WipeTower::estimate_rib_tower_bbox_side(purges, float(width), float(layer_height), float(nozzle_diameter), float(extra_spacing), float(rib_width), float(extra_rib_length), float(max_object_height));
+        else {
+            const double square = has_purge ? std::sqrt(volume / layer_height * extra_spacing) : idle_depth;
+            side = WipeTower::rib_footprint_side(float(square), float(square), float(rib_width), float(extra_rib_length), float(max_object_height));
+        }
+        footprint.width = footprint.depth = side;
+    } else {
+        double depth;
+        if (type1) {
+            // plan_tower_new stretches a short purge stack to the stability minimum behind its
+            // leading perimeter width.
+            depth = purges.empty() ? idle_depth : std::max(min_depth + perimeter_width, double(WipeTower::estimate_tower_blocks_depth(purges, float(width), float(layer_height), float(nozzle_diameter), float(extra_spacing))));
+        } else {
+            depth = volume / (layer_height * width);
+            // The flush volumes already hold the spacing between wipes.
+            if (!semm_flush)
+                depth *= extra_spacing;
+            depth = std::max(min_depth, depth);
+        }
+        footprint.width = width;
+        footprint.depth = depth;
+    }
+
+    footprint.brim_width = opt_float("prime_tower_brim_width");
+    if (footprint.brim_width < 0)
+        footprint.brim_width = WipeTower::get_auto_brim_by_height(float(max_object_height));
+    footprint.brim_width = WipeTower::estimate_brim_real_width(float(footprint.brim_width), float(nozzle_diameter), float(first_layer_height > EPSILON ? first_layer_height : layer_height), !type1);
+    return footprint;
+}
+
+} // namespace Slic3r

src/libslic3r/GCode/WipeTowerEstimate.hpp

@@ -0,0 +1,47 @@
+#pragma once
+
+#include <vector>
+
+#include "../Polygon.hpp"
+
+namespace Slic3r {
+
+class ConfigBase;
+enum class WipeTowerType;
+
+// Pre-slice footprint of the wipe tower, shared by validation (Print), the GUI's placement
+// clamp/preview/arrange and the CLI placement. The arithmetic is shared; the inputs below are
+// not, so a change to how one caller derives them has to be mirrored in the others.
+struct WipeTowerFootprint
+{
+    double width      = 0.; // effective width: equals depth for a rib wall, which squares the tower
+    double depth      = 0.; // 0 when these inputs imply no tower
+    double height     = 0.; // tallest object; drives the stability floor and the auto brim
+    double brim_width = 0.; // printed width: auto (-1) resolved by height, laid in whole loops
+};
+
+// Which planner builds the tower: Bambu Lab printers always get Type1, the rest follow
+// wipe_tower_type. The rule Print::wipe_tower_type() and the CLI apply, read off the config so
+// the GUI and CLI placement can resolve it without a Print.
+WipeTowerType resolve_wipe_tower_type(const ConfigBase &config);
+
+// First-layer outline of an estimated tower in tower-local scaled coordinates, brim excluded:
+// the body box, or for a Type2 cone wall the box unioned with the cone's base. The preview,
+// the placement margin and validation all take the outline from here so they cannot disagree
+// about whether a cone exists.
+Polygon estimate_wipe_tower_first_layer_outline(const ConfigBase &config, WipeTowerType tower_type, double width, double depth, double height);
+
+// filament_ids:  0-based filaments purged on the plate. The config cannot see custom G-code tool
+//                changes, so ids derived from the model must include them
+//                (Print::extruders(true)) or a real tower is sized as if it were never built.
+// layer_height:  thinnest layer the objects are sliced at. The first layer is folded in here.
+//
+// A raft is deliberately not a reason: normalize_fdm_2 clears enable_prime_tower for a plate
+// purging one filament unless smooth timelapse or wrapping detection is on.
+WipeTowerFootprint estimate_wipe_tower_footprint(const ConfigBase                &config,
+                                                 WipeTowerType                    tower_type,
+                                                 const std::vector<unsigned int> &filament_ids,
+                                                 double                           layer_height,
+                                                 double                           max_object_height);
+
+} // namespace Slic3r

src/libslic3r/GCodeWriter.hpp

@@ -197,7 +197,6 @@ private:
 
 
     //BBS
-    unsigned int    m_last_additional_fan_speed;
     int             m_last_bed_temperature;
     bool            m_last_bed_temperature_reached;
 

src/libslic3r/Int128.hpp

@@ -57,7 +57,7 @@
 	#define HAS_INTRINSIC_128_TYPE
 #endif
 
-#if defined(_MSC_VER) && defined(_WIN64)
+#if defined(_MSC_VER) && defined(_M_X64)
 	#include <intrin.h>
 	#pragma intrinsic(_mul128)
 #endif
@@ -125,7 +125,6 @@ public:
 /******************************************** Splitting the 128bit number into two 64bit words *********************************************/
 
 	Int128(int64_t lo = 0) : m_lo((uint64_t)lo), m_hi((lo < 0) ? -1 : 0) {}
-	Int128(const Int128 &val) : m_lo(val.m_lo), m_hi(val.m_hi) {}
 	Int128(const int64_t& hi, const uint64_t& lo) : m_lo(lo), m_hi(hi) {}
 
 	Int128& operator = (const int64_t &val)

src/libslic3r/Layer.cpp

@@ -187,6 +187,12 @@ void Layer::make_perimeters()
 {
     BOOST_LOG_TRIVIAL(trace) << "Generating perimeters for layer " << this->id();
 
+    const auto clear_generated_extrusions = [](LayerRegion *layer_region) {
+        layer_region->perimeters.clear();
+        layer_region->fills.clear();
+        layer_region->thin_fills.clear();
+    };
+
     // keep track of regions whose perimeters we have already generated
     std::vector<unsigned char> done(m_regions.size(), false);
 
@@ -217,13 +223,11 @@ void Layer::make_perimeters()
                     if (this_region.gradient_volume_id() != other_region.gradient_volume_id())
                         continue;
                     if (is_perimeter_compatible(*m_object->print(), this_region, other_region))
-		            {
-			 			other_layerm->perimeters.clear();
-			 			other_layerm->fills.clear();
-			 			other_layerm->thin_fills.clear();
-		                layerms.push_back(other_layerm);
-		                done[it - m_regions.begin()] = true;
-		            }
+                    {
+                        clear_generated_extrusions(other_layerm);
+                        layerms.push_back(other_layerm);
+                        done[it - m_regions.begin()] = true;
+                    }
 		        }
 
 	        if (layerms.size() == 1) {  // optimization
@@ -231,6 +235,10 @@ void Layer::make_perimeters()
                 (*layerm)->make_perimeters((*layerm)->slices, {*layerm}, &(*layerm)->fill_surfaces, &(*layerm)->fill_no_overlap_expolygons);
 	            (*layerm)->fill_expolygons = to_expolygons((*layerm)->fill_surfaces.surfaces);
 	        } else {
+	            // Orca: Unlike the compatible regions above, the initiating region has not
+	            // been cleared yet and may contain paths from a previous incompatible run.
+	            clear_generated_extrusions(*layerm);
+
 	            SurfaceCollection new_slices;
 	            // Use the region with highest infill rate, as the make_perimeters() function below decides on the gap fill based on the infill existence.
 	            LayerRegion *layerm_config = layerms.front();
@@ -419,6 +427,7 @@ coordf_t Layer::get_sparse_infill_max_void_area()
         double spacing = flow.scaled_spacing() * (100 - density) / density;
         switch (pattern) {
             case ipConcentric:
+            case ipSpiralInset:
             case ipRectilinear:
             case ipLine:
             case ipGyroid:

src/libslic3r/Line.cpp

@@ -30,8 +30,8 @@ bool Line::intersection_infinite(const Line &other, Point* point) const
         return false;
     double t1 = cross2(v12, v2) / denom;
     Vec2d result = (a1 + t1 * v1);
-    if (result.x() > std::numeric_limits<coord_t>::max() || result.x() < std::numeric_limits<coord_t>::lowest() ||
-        result.y() > std::numeric_limits<coord_t>::max() || result.y() < std::numeric_limits<coord_t>::lowest()) {
+    if (result.x() > double(std::numeric_limits<coord_t>::max()) || result.x() < double(std::numeric_limits<coord_t>::lowest()) ||
+        result.y() > double(std::numeric_limits<coord_t>::max()) || result.y() < double(std::numeric_limits<coord_t>::lowest())) {
         // Intersection has at least one of the coordinates much bigger (or smaller) than coord_t maximum value (or minimum).
         // So it can not be stored into the Point without integer overflows. That could mean that input lines are parallel or near parallel.
         return false;

src/libslic3r/LocalesUtils.cpp

@@ -3,6 +3,8 @@
 #ifdef _WIN32
     #include <charconv>
 #endif
+#include <iomanip>
+#include <sstream>
 #include <stdexcept>
 
 #include <fast_float/fast_float.h>

src/libslic3r/Measure.hpp

@@ -33,15 +33,6 @@ public:
     SurfaceFeature(const Vec3d& pt)
     : m_type{SurfaceFeatureType::Point}, m_pt1{pt} {}
 
-    SurfaceFeature(const SurfaceFeature& sf){
-        this->clone(sf);
-        volume                 = sf.volume;
-        plane_indices          = sf.plane_indices;
-        world_tran             = sf.world_tran;
-        world_plane_features   = sf.world_plane_features;
-        origin_surface_feature = sf.origin_surface_feature;
-    }
-
     void clone(const SurfaceFeature &sf)
     {
         m_type               = sf.get_type();

src/libslic3r/MinimumSpanningTree.cpp

@@ -60,10 +60,15 @@ auto MinimumSpanningTree::prim(std::vector<Point> vertices) const -> AdjacencyGr
         //This search is O(V) right now, which can be made down to O(log(V)). This reduces the overall time complexity from O(V*V) to O(V*log(E)).
         //However that requires an implementation of a heap that supports the decreaseKey operation, which is not in the std library.
         //TODO: Implement this?
+        // Break equal-distance ties on coordinates: the map is keyed by address, so its
+        // iteration order (and therefore the first minimum) would otherwise depend on where
+        // the vertices were allocated.
         using MapValue = std::pair<const Point*, coordf_t>;
         const auto closest = std::min_element(smallest_distance.begin(), smallest_distance.end(),
                                               [](const MapValue& a, const MapValue& b) {
-                                                  return a.second < b.second;
+                                                  if (a.second != b.second)
+                                                      return a.second < b.second;
+                                                  return *a.first < *b.first;
                                               });
 
         //Add this point to the graph and remove it from the candidates.

src/libslic3r/Model.cpp

@@ -877,7 +877,7 @@ void Model::convert_multipart_object(unsigned int max_extruders)
             // Revert the centering operation.
             trafo_volume.set_offset(trafo_volume.get_offset() - o->origin_translation);
             int counter = 1;
-            auto copy_volume = [o, v, max_extruders, &counter, &extruder_counter](ModelVolume *new_v) {
+            auto copy_volume = [o, v, &counter](ModelVolume *new_v) {
                 assert(new_v != nullptr);
                 new_v->name = (counter > 1) ? o->name + "_" + std::to_string(counter++) : o->name;
                 //BBS: Use extruder priority: volumn > object > default
@@ -3598,6 +3598,15 @@ void FacetsAnnotation::shift_states_above(const ModelVolume &mv, EnforcerBlocker
     this->set(selector);
 }
 
+void FacetsAnnotation::remap_states(const ModelVolume &mv, const EnforcerBlockerStateMap &state_map)
+{
+    if (empty()) return;
+    TriangleSelector selector(mv.mesh());
+    selector.deserialize(m_data, false);
+    selector.remap_triangle_state(state_map);
+    this->set(selector);
+}
+
 void FacetsAnnotation::set_enforcer_block_type_limit(const ModelVolume  &mv,
                                                      EnforcerBlockerType max_type,
                                                      EnforcerBlockerType to_delete_filament,
@@ -3862,6 +3871,43 @@ bool model_has_advanced_features(const Model &model)
     return false;
 }
 
+void remap_model_filament_slots(Model &model, const std::map<int, int> &slot_relocations)
+{
+    if (slot_relocations.empty())
+        return;
+
+    // Paint states and the object/volume "extruder" configs store one-based slot numbers
+    // (see Sidebar::on_action_add_filament's insertion remap for the same encoding).
+    std::map<int, int> one_based_slots;
+    for (const auto &[from, to] : slot_relocations)
+        one_based_slots.emplace(from + 1, to + 1);
+
+    EnforcerBlockerStateMap paint_state_map;
+    for (size_t state = 0; state < paint_state_map.size(); ++state)
+        paint_state_map[state] = EnforcerBlockerType(state);
+    for (const auto &[one_based_from, one_based_to] : one_based_slots) {
+        assert(one_based_from >= 0 && size_t(one_based_from) < paint_state_map.size());
+        assert(one_based_to > 0 && size_t(one_based_to) < paint_state_map.size());
+        paint_state_map[size_t(one_based_from)] = EnforcerBlockerType(one_based_to);
+    }
+
+    auto remap_extruder_config = [&one_based_slots](ModelConfig &config) -> bool {
+        const auto it = config.has("extruder") ? one_based_slots.find(config.extruder()) : one_based_slots.end();
+        if (it == one_based_slots.end())
+            return false;
+        config.set("extruder", it->second);
+        return true;
+    };
+
+    for (ModelObject *object : model.objects) {
+        remap_extruder_config(object->config);
+        for (ModelVolume *volume : object->volumes) {
+            remap_extruder_config(volume->config);
+            volume->mmu_segmentation_facets.remap_states(*volume, paint_state_map);
+        }
+    }
+}
+
 #ifndef NDEBUG
 // Verify whether the IDs of Model / ModelObject / ModelVolume / ModelInstance / ModelMaterial are valid and unique.
 void check_model_ids_validity(const Model &model)

src/libslic3r/Model.hpp

@@ -745,6 +745,10 @@ public:
     // Shift painted filament indices >= threshold by delta. Used when a physical filament is
     // inserted ahead of existing slots (mixed-color slots are kept at the end of the list).
     void                 shift_states_above(const ModelVolume &mv, EnforcerBlockerType threshold, int delta);
+    // Relabel painted filament indices according to state_map (old state value -> new state
+    // value; untouched states keep their identity). Used when published-3MF import relocates
+    // mixed-filament definitions onto new slot numbers.
+    void                 remap_states(const ModelVolume &mv, const EnforcerBlockerStateMap &state_map);
     indexed_triangle_set get_facets_strict(const ModelVolume& mv, EnforcerBlockerType type) const;
     bool has_facets(const ModelVolume& mv, EnforcerBlockerType type) const;
     bool empty() const { return m_data.triangles_to_split.empty(); }
@@ -1790,6 +1794,13 @@ bool model_has_multi_part_objects(const Model &model);
 // If the model has advanced features, then it cannot be processed in simple mode.
 bool model_has_advanced_features(const Model &model);
 
+// Remap the model's filament-slot references after a published-3MF import relocated
+// mixed-filament definitions onto new slot numbers: object/volume "extruder" configs and
+// multi-material color-painting states (paint state stores the one-based slot number).
+// slot_relocations maps the author's zero-based slot number to its final zero-based slot;
+// entries are applied simultaneously (no chained lookups), untouched slots keep everything.
+void remap_model_filament_slots(Model &model, const std::map<int, int> &slot_relocations);
+
 #ifndef NDEBUG
 // Verify whether the IDs of Model / ModelObject / ModelVolume / ModelInstance / ModelMaterial are valid and unique.
 void check_model_ids_validity(const Model &model);

src/libslic3r/MultiPoint.hpp

@@ -24,6 +24,7 @@ public:
     explicit MultiPoint(const Points &_points) : points(_points) {}
     MultiPoint& operator=(const MultiPoint &other) { points = other.points; return *this; }
     MultiPoint& operator=(MultiPoint &&other) { points = std::move(other.points); return *this; }
+    virtual ~MultiPoint() = default;
     void scale(double factor);
     void scale(double factor_x, double factor_y);
     void translate(double x, double y) { this->translate(Point(coord_t(x), coord_t(y))); }

src/libslic3r/ObjectID.hpp

@@ -170,6 +170,10 @@ public:
         this->m_check_sum      = rhs.check_sum();
         this->m_connectors_cnt = rhs.connectors_cnt();
     }
+    // A user-declared copy assignment or destructor deprecates the implicitly generated
+    // copy constructor, and this class has both, so declare it rather than rely on it.
+    CutObjectBase(const CutObjectBase &) = default;
+
     CutObjectBase &operator=(const CutObjectBase &other)
     {
         this->copy(other);

src/libslic3r/Orient.cpp

@@ -39,7 +39,6 @@ namespace orientation {
         float height_to_bottom_hull_ratio = 0;  // affects stability, the lower the better
         float unprintability = 0;
         Eigen::VectorXf areas_cooling;
-        CostItems(CostItems const & other) = default;
         CostItems() = default;
         static std::string field_names() {
             return "                                      overhang, bottom, bothull, contour, A_laf, A_prj, unprintability";

src/libslic3r/PerimeterGenerator.cpp

@@ -2127,7 +2127,7 @@ void PerimeterGenerator::process_no_bridge(Surfaces& all_surfaces, coord_t perim
                                 bridgeable_filtered = union_ex(offset_ex(remaining, perimeter_spacing), bridgeable_filtered);
                                 bridgeable_filtered = offset_ex(bridgeable_filtered, -perimeter_spacing);
                                 bridgeable_filtered = diff_ex(bridgeable_filtered, remaining, ApplySafetyOffset::Yes);
-                                bridgeable_filtered = opening_ex(bridgeable_filtered, perimeter_spacing); // filter noise from the diff_ex
+                                bridgeable_filtered = opening_ex(bridgeable_filtered, ext_perimeter_width / 2); // filter noise from the diff_ex
                                 bridgeable_filtered = offset_ex(bridgeable_filtered, perimeter_spacing);  // restore the size to the original bridgeable area
                                 // Safety measure: Keep the bridge mask from intruding deeper into the
                                 // supported anchor region than the explicit anchor overlap.

src/libslic3r/Point.hpp

@@ -195,7 +195,6 @@ public:
     Point(int64_t x, int32_t y) : Vec2crd(coord_t(x), coord_t(y)) {}
     Point(int32_t x, int64_t y) : Vec2crd(coord_t(x), coord_t(y)) {}
     Point(double x, double y) : Vec2crd(coord_t(std::round(x)), coord_t(std::round(y))) {}
-    Point(const Point &rhs) { *this = rhs; }
 	explicit Point(const Vec2d& rhs) : Vec2crd(coord_t(std::round(rhs.x())), coord_t(std::round(rhs.y()))) {}
 	// This constructor allows you to construct Point from Eigen expressions
     // This constructor has to be implicit (non-explicit) to allow implicit conversion from Eigen expressions.
@@ -278,7 +277,6 @@ public:
     Point3(int32_t x, int32_t y, int32_t z = 0) : Vec3crd(coord_t(x), coord_t(y), coord_t(z)) {}
     Point3(int64_t x, int64_t y, int64_t z = 0) : Vec3crd(coord_t(x), coord_t(y), coord_t(z)) {}
     Point3(double x, double y, double z = 0.0) : Vec3crd(coord_t(std::round(x)), coord_t(std::round(y)), coord_t(std::round(z))) {}
-    Point3(const Point3 &rhs) { *this = rhs; }
     explicit Point3(const Vec2crd& vec2crd, coord_t z = 0) : Vec3crd(vec2crd.x(), vec2crd.y(), z) {}
     explicit Point3(const Vec3crd &vec3crd) : Vec3crd(vec3crd) {}
     // This constructor allows you to construct Point from Eigen expressions

src/libslic3r/Preset.cpp

@@ -545,7 +545,7 @@ std::string generate_preset_setting_id(const std::string& vendor, const std::str
         return "";
 
     // Dedicated namespace for preset setting_ids, distinct from the cloud per-user
-    // namespace (OrcaCloudServiceAgent). Keep in sync with scripts/assign_vendor_setting_ids.py;
+    // namespace (OrcaCloudServiceAgent). Keep in sync with scripts/orca_id_tool.py;
     // never change this constant.
     static const boost::uuids::uuid vendor_namespace =
         boost::uuids::string_generator()("c1f4d9e2-7a3b-5c8d-9e0f-1a2b3c4d5e6f");
@@ -867,6 +867,20 @@ bool is_compatible_with_printer(const PresetWithVendorProfile &preset, const Pre
     return is_compatible_with_printer(preset, active_printer, &config);
 }
 
+// ORCA: see the header. The CLI resolves --load-settings into bare DynamicPrintConfigs and has no
+// Preset objects to hand; without this it would have to reimplement the policy or build the shells
+// at every call site.
+bool is_compatible_with_printer(const DynamicPrintConfig &preset_config, Preset::Type preset_type,
+                                const DynamicPrintConfig &printer_config, const std::string &printer_name)
+{
+    Preset preset(preset_type, std::string("__compat_check"));
+    preset.config = preset_config;
+    Preset printer(Preset::TYPE_PRINTER, printer_name);
+    printer.config = printer_config;
+    return is_compatible_with_printer(PresetWithVendorProfile(preset, nullptr),
+                                      PresetWithVendorProfile(printer, nullptr));
+}
+
 void Preset::set_visible_from_appconfig(const AppConfig &app_config)
 {
     //BBS: add config related log
@@ -983,15 +997,19 @@ BedType Preset::get_default_bed_type(PresetBundle* preset_bundle)
     if (config.has("default_bed_type") && !config.opt_string("default_bed_type").empty()) {
         try {
             std::string str_bed_type = config.opt_string("default_bed_type");
-            
-            // Try parsing as integer first (legacy format)
+            BedType bed_type;
+            if (ConfigOptionEnum<BedType>::from_string(str_bed_type, bed_type) &&
+                bed_type > btDefault && bed_type < btCount) {
+                return bed_type;
+            }
+
+            // Try parsing as integer (legacy format)
             int bed_type_value = atoi(str_bed_type.c_str());
-            if (bed_type_value > 0) {
+            if (bed_type_value > 0 && bed_type_value < BedType::btCount) {
                 return BedType(bed_type_value);
             }
-            else {
-                BOOST_LOG_TRIVIAL(error) << "default_bed_type: invalid bed type: " << str_bed_type;
-            }
+
+            BOOST_LOG_TRIVIAL(error) << "default_bed_type: invalid bed type: " << str_bed_type;
             return BedType::btPEI;
 
         } catch(...) {
@@ -1660,7 +1678,7 @@ std::string PresetCollection::canonical_preset_name(const std::string &name, con
 void PresetCollection::load_presets(
     const std::string &dir_path, const std::string &subdir,
     PresetsConfigSubstitutions& substitutions, ForwardCompatibilitySubstitutionRule substitution_rule,
-    std::function<void(Preset&)> preset_loaded_fn, const PresetOrigin &load_origin)
+    std::function<void(Preset&)> preset_loaded_fn, const PresetOrigin &load_origin, bool read_only)
 {
     // Don't use boost::filesystem::canonical() on Windows, it is broken in regard to reparse points,
     // see https://github.com/prusa3d/PrusaSlicer/issues/732
@@ -1669,7 +1687,7 @@ void PresetCollection::load_presets(
 
     // Load custom roots first
     if (fs::exists(dir / "base")) {
-        load_presets(dir.string(), "base", substitutions, substitution_rule, nullptr, resolved_origin);
+        load_presets(dir.string(), "base", substitutions, substitution_rule, nullptr, resolved_origin, read_only);
     }
 
     //BBS: add config related logs
@@ -1677,7 +1695,8 @@ void PresetCollection::load_presets(
     //BBS do not parse folder if not exists
     m_dir_path = dir.string();
     if (!fs::exists(dir)) {
-        fs::create_directory(dir);
+        if (!read_only)
+            fs::create_directory(dir);
         return;
     }
 
@@ -1727,10 +1746,10 @@ void PresetCollection::load_presets(
                         substitutions.push_back({ preset.name, m_type, PresetConfigSubstitutions::Source::UserFile, preset.file, std::move(config_substitutions) });
                     if (!reason.empty()) {
                         fs::path file_path(preset.file);
-                        if (fs::exists(file_path))
+                        if (!read_only && fs::exists(file_path))
                             fs::remove(file_path);
                         file_path.replace_extension(".info");
-                        if (fs::exists(file_path))
+                        if (!read_only && fs::exists(file_path))
                             fs::remove(file_path);
                         BOOST_LOG_TRIVIAL(error) << boost::format("parse config %1% failed")%preset.file;
                         ++m_errors;
@@ -1801,7 +1820,8 @@ void PresetCollection::load_presets(
                             size_t at_pos = name.find('@');
                             if (at_pos != std::string::npos && at_pos + 1 < name.length()) {
                                 compatible_printers->values.push_back(name.substr(at_pos + 1));
-                                preset.save(nullptr);
+                                if (!read_only)
+                                    preset.save(nullptr);
                                 BOOST_LOG_TRIVIAL(info) << __FUNCTION__ << " added compatible_printers for preset: " << name;
                             }
                         }
@@ -1819,10 +1839,10 @@ void PresetCollection::load_presets(
                     ++m_errors;
                     BOOST_LOG_TRIVIAL(error) << boost::format("The user-config cannot be loaded: %1%. Reason: %2%")%preset.file %err.what();
                     fs::path file_path(preset.file);
-                    if (fs::exists(file_path))
+                    if (!read_only && fs::exists(file_path))
                         fs::remove(file_path);
                     file_path.replace_extension(".info");
-                    if (fs::exists(file_path))
+                    if (!read_only && fs::exists(file_path))
                         fs::remove(file_path);
                     //throw Slic3r::RuntimeError(std::string("The selected preset cannot be loaded: ") + preset.file + "\n\tReason: " + err.what());
                 } catch (const std::runtime_error &err) {
@@ -1830,10 +1850,10 @@ void PresetCollection::load_presets(
                     BOOST_LOG_TRIVIAL(error) << boost::format("Failed loading the user-config file: %1%. Reason: %2%")%preset.file %err.what();
                     //throw Slic3r::RuntimeError(std::string("Failed loading the preset file: ") + preset.file + "\n\tReason: " + err.what());
                     fs::path file_path(preset.file);
-                    if (fs::exists(file_path))
+                    if (!read_only && fs::exists(file_path))
                         fs::remove(file_path);
                     file_path.replace_extension(".info");
-                    if (fs::exists(file_path))
+                    if (!read_only && fs::exists(file_path))
                         fs::remove(file_path);
                 }
 
@@ -3067,6 +3087,75 @@ void PresetCollection::save_current_preset(const std::string &new_name, bool det
         this->get_selected_preset().save(nullptr);
 }
 
+// A detached standalone preset for the Full Publish receiver: create a user preset holding
+// the full resolved filament config (no inheritance, no vendor/alias links), parentless.
+// Note: universal printer compatibility is not enforced here - callers apply
+// make_publish_universal() to the config before handing it over when they need it.
+// Mirrors save_current_preset(detach=true)'s creation branch but does not force-select or
+// diff against a parent; the caller decides whether to select it.
+// The published entry's filament_id is forwarded so user bases keep their stable
+// material grouping (get_filament_presets() groups user bases by filament_id).
+// The copy is a project-embedded preset: it lives inside the loaded project only
+// (serialized into the saved .3mf, restored by load_project_embedded_presets) and
+// never touches the user's library directory; Preset::save() early-returns for
+// embedded presets, so persistence is skipped here too.
+// Returns the final (uniquified) name; on collision "<base>" -> "<base> (Published)" ->
+// "<base> (Published 2)" ...
+std::string PresetCollection::add_detached_preset(const std::string &name_base, DynamicPrintConfig config,
+                                                  const std::string &filament_id)
+{
+    if (name_base.empty())
+        return std::string();
+    Preset stored(m_type, name_base);
+    stored.config = std::move(config);
+    stored.filament_id = filament_id;
+
+    // Uniquify verbatim; only on collision append " (Published)" then " (Published 2)".
+    const std::string base_name = name_base;
+    std::string       final_name = base_name;
+    auto exists = [this](const std::string &candidate) -> bool {
+        const auto it = this->find_preset_internal(candidate);
+        return it != m_presets.end() && it->name == candidate;
+    };
+    if (exists(final_name)) {
+        final_name = base_name + " (Published)";
+        for (int i = 2; exists(final_name); ++i)
+            final_name = base_name + " (Published " + std::to_string(i) + ")";
+    }
+
+    // Creation branch of save_current_preset(detach=true), without its selection side
+    // effects or project-embedded path.
+    lock();
+    const auto it = this->find_preset_internal(final_name);
+    if (m_presets.begin() + m_idx_selected >= it)
+        ++m_idx_selected;
+    Preset &preset = *m_presets.insert(it, stored);
+    preset.name = final_name;
+    preset.vendor = nullptr;
+    preset.alias.clear();
+    preset.renamed_from.clear();
+    preset.m_excluded_from.clear();
+    preset.setting_id.clear();
+    preset.inherits().clear();
+    preset.version = Semver::parse(SoftFever_VERSION).value_or(Semver());
+    preset.is_default  = false;
+    preset.is_system   = false;
+    preset.is_external = false;
+    preset.bundle_id.clear();
+    preset.file                = this->path_for_preset(preset);
+    preset.is_visible          = true;
+    preset.is_project_embedded = true;
+    if (m_type == Preset::TYPE_PRINT)
+        preset.config.option<ConfigOptionString>("print_settings_id", true)->value = final_name;
+    else if (m_type == Preset::TYPE_FILAMENT)
+        preset.config.option<ConfigOptionStrings>("filament_settings_id", true)->values[0] = final_name;
+    else if (m_type == Preset::TYPE_PRINTER)
+        preset.config.option<ConfigOptionString>("printer_settings_id", true)->value = final_name;
+    unlock();
+
+    return final_name;
+}
+
 bool PresetCollection::delete_current_preset()
 {
     Preset &selected = this->get_selected_preset();

src/libslic3r/Preset.hpp

@@ -93,8 +93,8 @@ class PresetBundle;
 
 // Deterministic preset setting_id: uuid5(vendor/type/name) -> 16 base62 chars.
 // Pure function of a system preset's identity, so the value can be assigned by
-// scripts/assign_vendor_setting_ids.py and recomputed here when a profile ships
-// without it. MUST stay byte-identical to scripts/assign_vendor_setting_ids.py.
+// scripts/orca_id_tool.py and recomputed here when a profile ships without it.
+// MUST stay byte-identical to scripts/orca_id_tool.py.
 // This is NOT the per-user cloud-sync setting_id
 // (OrcaCloudServiceAgent::generate_uuid_for_setting_id) - do not conflate them.
 std::string generate_preset_setting_id(const std::string& vendor,
@@ -459,6 +459,11 @@ protected:
 bool is_compatible_with_print  (const PresetWithVendorProfile &preset, const PresetWithVendorProfile &active_print, const PresetWithVendorProfile &active_printer);
 bool is_compatible_with_printer(const PresetWithVendorProfile &preset, const PresetWithVendorProfile &active_printer, const DynamicPrintConfig *extra_config);
 bool is_compatible_with_printer(const PresetWithVendorProfile &preset, const PresetWithVendorProfile &active_printer);
+// ORCA: same check for callers that hold raw configs rather than Presets (the CLI). Wraps them in
+// throwaway Preset shells and delegates, so the compatibility policy -- including the fail-open on a
+// malformed compatible_printers_condition -- lives in one place for the GUI and the CLI alike.
+bool is_compatible_with_printer(const DynamicPrintConfig &preset_config, Preset::Type preset_type,
+                                const DynamicPrintConfig &printer_config, const std::string &printer_name);
 
 // Where a preset is being loaded from. `Auto` lets load_presets() infer from the directory path.
 struct PresetOrigin {
@@ -558,7 +563,7 @@ public:
     void            add_default_preset(const std::vector<std::string> &keys, const Slic3r::StaticPrintConfig &defaults, const std::string &preset_name);
 
     // Load ini files of the particular type from the provided directory path.
-    void            load_presets(const std::string &dir_path, const std::string &subdir, PresetsConfigSubstitutions& substitutions, ForwardCompatibilitySubstitutionRule rule, std::function<void(Preset&)> preset_loaded_fn = nullptr, const PresetOrigin &load_origin = PresetOrigin());
+    void            load_presets(const std::string &dir_path, const std::string &subdir, PresetsConfigSubstitutions& substitutions, ForwardCompatibilitySubstitutionRule rule, std::function<void(Preset&)> preset_loaded_fn = nullptr, const PresetOrigin &load_origin = PresetOrigin(), bool read_only = false);
 
     //BBS: update user presets directory
     void            update_user_presets_directory(const std::string& dir_path, const std::string& type);
@@ -631,6 +636,22 @@ public:
     // All presets are marked as not modified and the new preset is activated.
     //BBS: add project embedded preset logic
     void            save_current_preset(const std::string &new_name, bool detach = false, bool save_to_project = false, Preset* _curr_preset = nullptr);
+    // Insert a standalone user preset holding the full resolved config (no inheritance,
+    // no vendor links): the libslic3r equivalent of "Detach from parent". Takes a
+    // resolved config, clears parent/vendor/alias metadata, stamps filament_settings_id.
+    // Unlike save_current_preset it does not force-select or diff against a parent.
+    // Used by the published-3MF Full Publish path. The optional filament_id seeds the
+    // preset's stable material grouping (get_filament_presets groups user bases by
+    // filament_id); the published entry's filament_id is forwarded so the copy keeps
+    // the author's grouping.
+    // The copy is a project-embedded preset ("Preset Inside Project"): it lives inside
+    // the loaded project only, is serialized into the saved .3mf via
+    // get_current_project_embedded_presets(), and is never written to the user's
+    // library directory.
+    // Returns the final (uniquified) name; on collision the suffix rule is:
+    // "<base>" -> "<base> (Published)" -> "<base> (Published 2)" ...
+    std::string     add_detached_preset(const std::string &name_base, DynamicPrintConfig config,
+                                        const std::string &filament_id = std::string());
 
     // Delete the current preset, activate the first visible preset.
     // returns true if the preset was deleted successfully.
@@ -840,13 +861,12 @@ public:
 
 protected:
     PresetCollection() = default;
-    // Copy constructor and copy operators are not to be used from outside PresetBundle,
-    // as the Profile::vendor points to an instance of VendorProfile stored at parent PresetBundle!
-    PresetCollection(const PresetCollection &other) = default;
-    //BBS: add operator= logic insteadof default
+    // Deleted by the std::recursive_mutex member. PresetBundle copies by assignment.
+    PresetCollection(const PresetCollection &other) = delete;
+    //BBS: hand-written because m_mutex cannot be copy-assigned.
     PresetCollection& operator=(const PresetCollection &other);
-    // After copying a collection with the default operators above, call this function
-    // to adjust Profile::vendor pointers.
+    // Copying leaves every Preset::vendor pointing into the source bundle's vendor map.
+    // This re-points them at the matching entries in vendors.
     void            update_vendor_ptrs_after_copy(const VendorMap &vendors);
 
     // Select a preset, if it exists. If it does not exist, select an invalid (-1) index.
@@ -984,7 +1004,8 @@ public:
     bool            only_default_printers() const;
 private:
     PrinterPresetCollection() = default;
-    PrinterPresetCollection(const PrinterPresetCollection &other) = default;
+    // Deleted along with the base copy constructor.
+    PrinterPresetCollection(const PrinterPresetCollection &other) = delete;
     PrinterPresetCollection& operator=(const PrinterPresetCollection &other) = default;
 
     friend class PresetBundle;

src/libslic3r/PresetBundle.hpp

@@ -4,9 +4,11 @@
 #include "Preset.hpp"
 #include "PresetCacheFormat.hpp"
 #include "AppConfig.hpp"
+#include "PublishSettings.hpp"
 #include "enum_bitmask.hpp"
 
 #include <memory>
+#include <map>
 #include <set>
 #include <shared_mutex>
 #include <unordered_map>
@@ -168,6 +170,30 @@ struct PresetBundleMetadata
     }
 };
 
+// A "published" 3MF project: keeps the user's currently-selected presets and overlays only the
+// author-selected published keys onto the edited presets.
+struct PublishedConfig
+{
+    bool                        published = false;
+    std::vector<std::string>    published_keys;
+    // Per-slot published material keys, applied positionally (author slot N -> receiver slot N).
+    // Partial entries are gated by the author's optional type requirement and written onto the
+    // slot's stored preset in place; full entries instead detach (see PublishedMaterialEntry in
+    // PublishSettings.hpp).
+    std::vector<PublishedMaterialEntry> material_keys;
+    // Keys that could not be applied (missing on the user's machine or vector size mismatch),
+    // filled in by load_config_file_config for notification purposes.
+    std::vector<std::string>    skipped_keys;
+    // Human-readable notices of the slot material replacements performed while loading a
+    // published project, for the load notification.
+    std::vector<std::string>    material_replacements;
+    // Mixed-filament entries that had to be moved off their authored slot on load (a real,
+    // physical filament occupied it): maps the author's zero-based slot number to its final
+    // zero-based slot. Consumers (e.g. model extruder/color-painting remapping) use this to
+    // keep geometry references pointing at the relocated definitions.
+    std::map<int, int>          mixed_slot_relocations;
+};
+
 // Bundle of Print + Filament + Printer presets.
 class PresetBundle
 {
@@ -230,7 +256,22 @@ public:
     // Load selections (current print, current filaments, current printer) from config.ini
     // select preferred presets, if any exist
     PresetsConfigSubstitutions load_presets(AppConfig &config, ForwardCompatibilitySubstitutionRule rule,
-                                            const PresetPreferences& preferred_selection = PresetPreferences());
+                                            const PresetPreferences& preferred_selection = PresetPreferences(),
+                                            std::string *errors = nullptr, bool read_only = false);
+
+    // Resolve an explicitly named source file through a canonical flattened
+    // preset. Exact loaded-file identity is preferred; otherwise a manifest-
+    // backed vendor tree is loaded from that source root without using caches.
+    bool resolve_preset_config(DynamicPrintConfig &config, Preset::Type type,
+                               const std::string &source_file,
+                               ForwardCompatibilitySubstitutionRule compatibility_rule,
+                               std::string &error, bool allow_source_manifest = true);
+    // Resolve a source file whose JSON omits `type`. Succeeds only when exactly
+    // one FFF preset collection owns the file and returns that collection's type.
+    bool resolve_preset_config_type(DynamicPrintConfig &config, Preset::Type &type,
+                                    const std::string &source_file,
+                                    ForwardCompatibilitySubstitutionRule compatibility_rule,
+                                    std::string &error, bool allow_source_manifest = true);
 
     // Load selections (current print, current filaments, current printer) from config.ini
     // This is done just once on application start up.
@@ -238,7 +279,7 @@ public:
     void     load_selections(AppConfig &config, const PresetPreferences& preferred_selection = PresetPreferences());
 
     // BBS Load user presets
-    PresetsConfigSubstitutions load_user_presets(std::string user, ForwardCompatibilitySubstitutionRule rule);
+    PresetsConfigSubstitutions load_user_presets(std::string user, ForwardCompatibilitySubstitutionRule rule, bool read_only = false);
     PresetsConfigSubstitutions load_user_presets(AppConfig &config, std::map<std::string, std::map<std::string, std::string>>& my_presets, ForwardCompatibilitySubstitutionRule rule);
     // Orca: Import subscribed bundle presets (load and save to disk in one operation), handles one bundle at a time
     PresetsConfigSubstitutions update_subscribed_presets(AppConfig& config,
@@ -350,6 +391,13 @@ public:
     std::vector<std::vector<DynamicPrintConfig>> get_extruder_filament_info() const;
 
     std::set<std::string> get_printer_names_by_printer_type_and_nozzle(const std::string &printer_type, std::string nozzle_diameter_str, bool system_only = true);
+    // Orca: the root filament presets a connected machine can use, resolved with the rule the rest
+    // of the app applies (is_compatible_with_printer): an empty compatible_printers means every
+    // printer, minus the alias shadowing exclusions the Orca Filament Library records in
+    // Preset::m_excluded_from.
+    std::vector<Preset *> get_filament_presets_for_machine(const std::string &printer_type,
+                                                           const std::string &nozzle_diameter_str,
+                                                           bool               include_user_presets);
     bool                  check_filament_temp_equation_by_printer_type_and_nozzle_for_mas_tray(const std::string &printer_type,
                                                                                                std::string &      nozzle_diameter_str,
                                                                                                std::string &      setting_id,
@@ -442,8 +490,8 @@ public:
 
     // Load configuration that comes from a model file containing configuration, such as 3MF et al.
     // This method is called by the Plater.
-    void                        load_config_model(const std::string &name, DynamicPrintConfig config, Semver file_version = Semver())
-        { this->load_config_file_config(name, true, std::move(config), file_version); }
+    void                        load_config_model(const std::string &name, DynamicPrintConfig config, Semver file_version = Semver(), PublishedConfig *published_config = nullptr)
+        { this->load_config_file_config(name, true, std::move(config), file_version, false, published_config); }
 
     // Load an external config file containing the print, filament and printer presets.
     // Instead of a config file, a G-code may be loaded containing the full set of parameters.
@@ -474,10 +522,13 @@ public:
     //Orca: load config bundle from json, pass the base bundle to support cross vendor inheritance
     // Orca: `dir` is where the vendor is looked for — its own directory, whether or
     // not the profile JSONs are still there. A whole-vendor load comes from the
-    // vendor's preset cache whenever one covers the profile on disk, and is parsed
-    // from the JSONs in `dir` only when none does. Nothing here reads resources.
+    // vendor's preset cache whenever one covers the profile on disk and allow_cache
+    // is true, and is parsed from the JSONs in `dir` otherwise. Nothing here reads
+    // resources implicitly.
     std::pair<PresetsConfigSubstitutions, size_t> load_vendor_configs_from_json(
-        const std::string &dir, const std::string &vendor_name, LoadConfigBundleAttributes flags, ForwardCompatibilitySubstitutionRule compatibility_rule, const PresetBundle* base_bundle = nullptr);
+        const std::string &dir, const std::string &vendor_name, LoadConfigBundleAttributes flags,
+        ForwardCompatibilitySubstitutionRule compatibility_rule, const PresetBundle* base_bundle = nullptr,
+        bool allow_cache = true);
 
     // Export a config bundle file containing all the presets and the names of the active presets.
     //void                        export_configbundle(const std::string &path, bool export_system_settings = false, bool export_physical_printers = false);
@@ -599,6 +650,7 @@ private:
 
     // Whether to (re)write a per-vendor cache after a JSON parse.
     bool m_generate_vendor_caches { false };
+    bool m_preserve_vendor_source_paths { false };
 
     // Orca: validation only - flag any printer with two or more compatible
     // filament presets sharing one filament_id (ambiguous AMS subtype match).
@@ -606,7 +658,7 @@ private:
 
     //std::pair<PresetsConfigSubstitutions, std::string> load_system_presets(ForwardCompatibilitySubstitutionRule compatibility_rule);
     //BBS: add json related logic
-    std::pair<PresetsConfigSubstitutions, std::string> load_system_presets_from_json(ForwardCompatibilitySubstitutionRule compatibility_rule);
+    std::pair<PresetsConfigSubstitutions, std::string> load_system_presets_from_json(ForwardCompatibilitySubstitutionRule compatibility_rule, bool allow_cache = true);
     // Update the multicolor information for filaments.
     void update_filament_multi_color();
     // Update renamed_from and alias maps of system profiles.
@@ -620,7 +672,7 @@ private:
     // Load print, filament & printer presets from a config. If it is an external config, then the name is extracted from the external path.
     // and the external config is just referenced, not stored into user profile directory.
     // If it is not an external config, then the config will be stored into the user profile directory.
-    void                        load_config_file_config(const std::string &name_or_path, bool is_external, DynamicPrintConfig &&config, Semver file_version = Semver(), bool selected = false);
+    void                        load_config_file_config(const std::string &name_or_path, bool is_external, DynamicPrintConfig &&config, Semver file_version = Semver(), bool selected = false, PublishedConfig *published_config = nullptr);
     /*ConfigSubstitutions         load_config_file_config_bundle(
         const std::string &path, const boost::property_tree::ptree &tree, ForwardCompatibilitySubstitutionRule compatibility_rule);*/
 

src/libslic3r/Print.cpp

@@ -1,3 +1,8 @@
+#ifdef _WIN32
+// Keep this first. A header below reaches boost/regex, whose w32_regex_traits
+// needs the Win32 types declared already.
+#include <Windows.h>
+#endif
 #include "Config.hpp"
 #include "Exception.hpp"
 #include "Print.hpp"
@@ -18,6 +23,7 @@
 #include "GCode/MachineFrameTransform.hpp"
 #include "GCode/WipeTower.hpp"
 #include "GCode/WipeTower2.hpp"
+#include "GCode/WipeTowerEstimate.hpp"
 #include "Utils.hpp"
 #include "PrintConfig.hpp"
 #include "MaterialType.hpp"
@@ -1080,20 +1086,21 @@ static StringObjectException layered_print_cleareance_valid(const Print &print,
 
     //BBS: add the wipe tower check logic
     const PrintConfig &       config   = print.config();
-    int                 filaments_count = print.extruders().size();
+    // Custom G-code tool changes (MultiAsSingle) build a real tower on a plate whose objects
+    // all use one filament, so they have to be counted or the hull below collapses to a point.
+    int                 filaments_count = print.extruders(true).size();
     int                 plate_index = print.get_plate_index();
     const Vec3d         plate_origin = print.get_plate_origin();
     float               x            = config.wipe_tower_x.get_at(plate_index) + plate_origin(0);
     float               y            = config.wipe_tower_y.get_at(plate_index) + plate_origin(1);
-    float               width        = config.prime_tower_width.value;
     float               a            = config.wipe_tower_rotation_angle.value;
     //float               v            = config.wiping_volume.value;
 
-    float        depth                     = print.wipe_tower_data(filaments_count).depth;
-    //float        brim_width                = print.wipe_tower_data(filaments_count).brim_width;
-
-    if (config.wipe_tower_wall_type.value == WipeTowerWallType::wtwRib)
-        width = depth;
+    // The estimate resolves the effective width (a rib wall squares the tower).
+    const WipeTowerData &wipe_tower_estimate = print.wipe_tower_data(filaments_count);
+    float                width               = wipe_tower_estimate.width;
+    float                depth               = wipe_tower_estimate.depth;
+    float                brim_width          = wipe_tower_estimate.brim_width;
 
     Polygons convex_hulls_temp;
     if (print.has_wipe_tower()) {
@@ -1115,36 +1122,54 @@ static StringObjectException layered_print_cleareance_valid(const Print &print,
             convex_hulls_temp.push_back(wipe_tower_polygon);
         }
     }
+    // Post-generation the mesh bottom already carries the brim. Pre-generation the body grows
+    // by the brim only when its width is explicit; the auto brim and a Type2 cone base depend on
+    // the tower height, exact only once generated, so they only warn here - the exact footprint
+    // is re-checked in _make_wipe_tower.
+    const bool exact_footprint     = print.is_step_done(psWipeTower);
+    Polygons   tower_polys_checked = (!exact_footprint && config.prime_tower_brim_width.value >= 0) ?
+                                         offset(convex_hulls_temp, float(scale_(brim_width))) :
+                                         convex_hulls_temp;
+    Polygons tower_polys_estimated;
+    if (!exact_footprint && !convex_hulls_temp.empty()) {
+        double max_height = 0.;
+        for (const PrintObject *object : print.objects())
+            max_height = std::max(max_height, unscale_(object->size().z()));
+        Polygon base = estimate_wipe_tower_first_layer_outline(config, print.wipe_tower_type(), width, depth, max_height);
+        base.rotate(Geometry::deg2rad(a));
+        base.translate(Point(scale_(x), scale_(y)));
+        tower_polys_estimated = offset(base, float(scale_(brim_width)));
+    }
+    // Object proximity stays a body-only warning: brim near-misses would newly warn on
+    // many setups that print fine.
     if (!intersection(convex_hulls_other, convex_hulls_temp).empty()) {
         if (warning) {
             warning->string += L("Prime Tower") + L(" is too close to others, and collisions may be caused.\n");
         }
     }
-    if (!intersection(exclude_polys, convex_hulls_temp).empty()) {
-        /*if (warning) {
-            warning->string += L("Prime Tower is too close to exclusion area, there may be collisions when printing.\n");
-        }*/
+    if (!intersection(exclude_polys, tower_polys_checked).empty()) {
         return {L("Prime Tower") + L(" is too close to an exclusion area, and collisions will be caused.\n")};
     }
-    if (print_config.enable_wrapping_detection.value && !intersection({wrapping_poly}, convex_hulls_temp).empty()) {
+    if (print_config.enable_wrapping_detection.value && !intersection({wrapping_poly}, tower_polys_checked).empty()) {
         return {L("Prime Tower") + L(" is too close to clumping detection area, and collisions will be caused.\n")};
     }
-    // Skip the containment check for towers that will never be printed (single-filament
-    // prints without smooth timelapse keep the config's tower position but emit nothing).
-    // Pre-generation only the body square is tested — the auto-brim estimate can overshoot
-    // the generated brim by several mm and must not hard-fail a print that physically fits.
-    // Post-generation the mesh bottom already includes the real brim, so the exact
-    // footprint is tested.
-    if (filaments_count > 1 || print.enable_timelapse_print()) {
-        // The shared printable polygon is plate-local, while the tower polygons above are
-        // already shifted by the plate origin.
-        Polygons    printable_polys = print.get_extruder_shared_printable_polygon();
-        const Point plate_shift(scale_(plate_origin.x()), scale_(plate_origin.y()));
-        for (Polygon &p : printable_polys)
-            p.translate(plate_shift);
-        if (!diff(convex_hulls_temp, printable_polys).empty())
-            return {L("Prime Tower") + L(" is partially outside the printable area, and it cannot be printed.\n")};
+    if (warning && !intersection(exclude_polys, tower_polys_estimated).empty()) {
+        warning->string += L("Prime Tower") + L(" is too close to exclusion area, there may be collisions when printing.") + "\n";
     }
+    if (warning && print_config.enable_wrapping_detection.value && !intersection({wrapping_poly}, tower_polys_estimated).empty()) {
+        warning->string += L("Prime Tower") + L(" is too close to clumping detection area, there may be collisions when printing.") + "\n";
+    }
+    // No gate on "is there a tower": one that is not printed estimates to zero, so the hulls
+    // are degenerate and every check passes. Re-deriving it here missed the wrapping-detection
+    // tower on a single-filament plate.
+    Polygons    printable_polys = print.get_extruder_shared_printable_polygon();
+    const Point plate_shift(scale_(plate_origin.x()), scale_(plate_origin.y()));
+    for (Polygon &p : printable_polys)
+        p.translate(plate_shift);
+    if (!diff(tower_polys_checked, printable_polys).empty())
+        return {L("Prime Tower") + L(" is partially outside the printable area, and it cannot be printed.\n")};
+    if (warning && !diff(tower_polys_estimated, printable_polys).empty())
+        warning->string += L("Prime Tower") + L(" is partially outside the printable area, and it cannot be printed.\n");
     return {};
 }
 
@@ -2494,7 +2519,7 @@ void Print::process(long long *time_cost_with_cache, bool use_cache)
         obj->clear_shared_object();
 
     //add the print_object share check logic
-    auto is_print_object_the_same = [this](const PrintObject* object1, const PrintObject* object2) -> bool{
+    auto is_print_object_the_same = [](const PrintObject* object1, const PrintObject* object2) -> bool{
         if (object1->trafo().matrix() != object2->trafo().matrix())
             return false;
         const ModelObject* model_obj1 = object1->model_object();
@@ -4249,74 +4274,25 @@ bool Print::has_wipe_tower() const
 
 const WipeTowerData &Print::wipe_tower_data(size_t filaments_cnt) const
 {
-    // If the wipe tower wasn't created yet, make sure the depth and brim_width members are set to default.
-    double max_height = 0;
-    for (size_t obj_idx = 0; obj_idx < m_objects.size(); obj_idx++) {
-        double object_z = (double) m_objects[obj_idx]->size().z();
-        max_height      = std::max(unscale_(object_z), max_height);
+    // Until the tower is generated, size it with the estimate the GUI/CLI placement uses, so
+    // validation cannot reject a position the clamp just accepted.
+    if (is_step_done(psWipeTower) || filaments_cnt == 0)
+        return m_wipe_tower_data;
+
+    double max_height   = 0.;
+    double layer_height = std::numeric_limits<double>::max();
+    for (const PrintObject *object : m_objects) {
+        max_height   = std::max(max_height, unscale_(double(object->size().z())));
+        layer_height = std::min(layer_height, object->config().layer_height.value);
     }
-    if (max_height < EPSILON) return m_wipe_tower_data;
+    if (max_height < EPSILON)
+        return m_wipe_tower_data;
 
-    double layer_height                  = 0.08f; // hard code layer height
-    layer_height        = m_objects.front()->config().layer_height.value;
-
-    auto   timelapse_type  = config().option<ConfigOptionEnum<TimelapseType>>("timelapse_type");
-    bool   need_wipe_tower = (timelapse_type ? (timelapse_type->value == TimelapseType::tlSmooth) : false) | (m_config.wipe_tower_wall_type.value == WipeTowerWallType::wtwRib);
-    double extra_spacing = config().option("prime_tower_infill_gap")->getFloat() / 100.;
-    double rib_width     = config().option("wipe_tower_rib_width")->getFloat();
-
-    double filament_change_volume = 0.;
-    {
-        std::vector<double> filament_change_lengths;
-        auto                filament_change_lengths_opt = config().option<ConfigOptionFloats>("filament_change_length");
-        if (filament_change_lengths_opt) filament_change_lengths = filament_change_lengths_opt->values;
-        double              length   = filament_change_lengths.empty() ? 0 : *std::max_element(filament_change_lengths.begin(), filament_change_lengths.end());
-        double              diameter = 1.75;
-        std::vector<double> diameters;
-        auto                filament_diameter_opt = config().option<ConfigOptionFloats>("filament_diameter");
-        if (filament_diameter_opt) diameters = filament_diameter_opt->values;
-        diameter               = diameters.empty() ? diameter : *std::max_element(diameters.begin(), diameters.end());
-        filament_change_volume = length * PI * diameter * diameter / 4.;
-    }
-
-
-    if (! is_step_done(psWipeTower) && filaments_cnt !=0) {
-        double wipe_volume  = m_config.prime_volume;
-        int filament_depth_count = m_config.nozzle_diameter.values.size() == 2 ? filaments_cnt : filaments_cnt - 1;
-        if (filaments_cnt == 1 && enable_timelapse_print()) filament_depth_count = 1;
-        double volume = wipe_volume * filament_depth_count;
-        if (m_config.nozzle_diameter.values.size() == 2) volume += filament_change_volume * (int) (filaments_cnt / 2);
-
-        // Sizing should take into account currently set wiping volumes.
-        // For a long time, the initial preview would just use 900/width per toolchange (15mm on a 60mm wide tower)
-        // and it worked well enough. Let's try to do slightly better by accounting for the purging volumes.
-        const bool semm_flush = m_config.purge_in_prime_tower && m_config.single_extruder_multi_material;
-        if (semm_flush) volume = WipeTower2::estimate_semm_flush_volume(m_config, filaments_cnt);
-
-        if (m_config.wipe_tower_wall_type.value == WipeTowerWallType::wtwRib) {
-            double depth = std::sqrt(volume / layer_height * extra_spacing);
-            if (need_wipe_tower || filaments_cnt > 1) {
-                float min_wipe_tower_depth = WipeTower::get_limit_depth_by_height(max_height);
-                depth  = std::max((double) min_wipe_tower_depth, depth);
-                depth += rib_width / std::sqrt(2) + config().wipe_tower_extra_rib_length.value;
-                const_cast<Print *>(this)->m_wipe_tower_data.depth = depth;
-                const_cast<Print *>(this)->m_wipe_tower_data.brim_width = m_config.prime_tower_brim_width;
-            }
-        }
-        else {
-            double width = m_config.prime_tower_width;
-            double depth = volume / (layer_height * width);
-            // The flush volumes already hold the spacing between wipes.
-            if (!semm_flush) depth *= extra_spacing;
-            if (need_wipe_tower || depth > EPSILON) {
-                float min_wipe_tower_depth = WipeTower::get_limit_depth_by_height(max_height);
-                depth = std::max((double) min_wipe_tower_depth, depth);
-            }
-            const_cast<Print *>(this)->m_wipe_tower_data.depth = depth;
-            const_cast<Print *>(this)->m_wipe_tower_data.brim_width = m_config.prime_tower_brim_width;
-        }
-        if (m_config.prime_tower_brim_width < 0) const_cast<Print *>(this)->m_wipe_tower_data.brim_width = WipeTower::get_auto_brim_by_height(max_height);
-    }
+    const WipeTowerFootprint footprint = estimate_wipe_tower_footprint(m_config, this->wipe_tower_type(), this->extruders(true), layer_height, max_height);
+    WipeTowerData &data = const_cast<Print *>(this)->m_wipe_tower_data;
+    data.depth      = float(footprint.depth);
+    data.width      = float(footprint.width);
+    data.brim_width = float(footprint.brim_width);
     return m_wipe_tower_data;
 }
 
@@ -4543,6 +4519,7 @@ void Print::_make_wipe_tower()
         m_wipe_tower_data.tool_changes.reserve(m_wipe_tower_data.tool_ordering.layer_tools().size());
         wipe_tower.generate_new(m_wipe_tower_data.tool_changes);
         m_wipe_tower_data.depth      = wipe_tower.get_depth();
+        m_wipe_tower_data.width      = wipe_tower.width();
         m_wipe_tower_data.brim_width = wipe_tower.get_brim_width();
         m_wipe_tower_data.bbx = wipe_tower.get_bbx();
         m_wipe_tower_data.rib_offset = wipe_tower.get_rib_offset();
@@ -4656,6 +4633,7 @@ void Print::_make_wipe_tower()
         m_wipe_tower_data.tool_changes.reserve(m_wipe_tower_data.tool_ordering.layer_tools().size());
         wipe_tower.generate(m_wipe_tower_data.tool_changes);
         m_wipe_tower_data.depth             = wipe_tower.get_depth();
+        m_wipe_tower_data.width             = wipe_tower.width();
         m_wipe_tower_data.z_and_depth_pairs = wipe_tower.get_z_and_depth_pairs();
         m_wipe_tower_data.brim_width        = wipe_tower.get_brim_width();
         m_wipe_tower_data.height            = wipe_tower.get_wipe_tower_height();
@@ -4691,7 +4669,9 @@ void Print::_make_wipe_tower()
                                          wipe_tower.get_wipe_tower_height(), wipe_tower.get_brim_width(),
                                          config().wipe_tower_wall_type.value == WipeTowerWallType::wtwRib,
                                          wipe_tower.get_rib_width(), wipe_tower.get_rib_length(),
-                                         config().wipe_tower_fillet_wall.value);
+                                         config().wipe_tower_fillet_wall.value,
+                                         config().wipe_tower_wall_type.value == WipeTowerWallType::wtwCone ?
+                                             (float) config().wipe_tower_cone_angle.value : 0.f);
         const Vec3d origin                      = Vec3d::Zero();
         // FakeWipeTower::pos is a bed-frame translation applied after rotation
         // (getFakeExtrusionPathsFromWipeTower2 rotates about the local origin), so the
@@ -4704,6 +4684,28 @@ void Print::_make_wipe_tower()
                                                   config().wipe_tower_rotation_angle, config().wipe_tower_cone_angle,
                                                   {scale_(origin.x()), scale_(origin.y())});
     }
+
+    // The clamps and checks above work from estimates; re-test the exact generated footprint
+    // so an off-plate tower fails with a clear error instead of exporting unprintable G-code
+    // (validate() only sees the mesh on its next run).
+    if (m_wipe_tower_data.wipe_tower_mesh_data) {
+        Polygon footprint = m_wipe_tower_data.wipe_tower_mesh_data->bottom; // includes brim and rib offset
+        footprint.rotate(Geometry::deg2rad(m_config.wipe_tower_rotation_angle.value));
+        footprint.translate(Point(scale_(m_config.wipe_tower_x.get_at(m_plate_index)),
+                                  scale_(m_config.wipe_tower_y.get_at(m_plate_index))));
+        const Polygons printable_polys = this->get_extruder_shared_printable_polygon();
+        if (!printable_polys.empty() && !diff(Polygons{footprint}, printable_polys).empty()) {
+            const BoundingBox fp = get_extents(footprint);
+            const BoundingBox pr = get_extents(printable_polys);
+            BOOST_LOG_TRIVIAL(error) << boost::format("wipe tower footprint [%1%,%2%]-[%3%,%4%] leaves printable [%5%,%6%]-[%7%,%8%]") %
+                unscaled(fp.min.x()) % unscaled(fp.min.y()) % unscaled(fp.max.x()) % unscaled(fp.max.y()) %
+                unscaled(pr.min.x()) % unscaled(pr.min.y()) % unscaled(pr.max.x()) % unscaled(pr.max.y());
+            throw Slic3r::SlicingError(L("Prime Tower") + L(" is partially outside the printable area, and it cannot be printed.\n"));
+        }
+        // The cutter/purge corner is a physical obstacle — the brim must stay out like the body.
+        if (!intersection(get_bed_excluded_area(m_config), Polygons{footprint}).empty())
+            throw Slic3r::SlicingError(L("Prime Tower") + L(" is too close to an exclusion area, and collisions will be caused.\n"));
+    }
 }
 
 // Generate a recommended G-code output file name based on the format template, default extension, and template parameters
@@ -5957,7 +5959,7 @@ int Print::load_cached_data(const std::string& directory)
         return CLI_IMPORT_CACHE_NOT_FOUND;
     }
 
-    auto find_region = [this](PrintObject* object, size_t config_hash) -> const PrintRegion* {
+    auto find_region = [](PrintObject* object, size_t config_hash) -> const PrintRegion* {
         int regions_count = object->num_printing_regions();
         for (int index = 0; index < regions_count; index++ )
         {
@@ -6252,17 +6254,26 @@ ExtrusionLayers FakeWipeTower::getTrueExtrusionLayersFromWipeTower() const
     }
     return wtels;
 }
-void WipeTowerData::construct_mesh(float width, float depth, float height, float brim_width, bool is_rib_wipe_tower, float rib_width, float rib_length,bool fillet_wall)
+void WipeTowerData::construct_mesh(float width, float depth, float height, float brim_width, bool is_rib_wipe_tower, float rib_width, float rib_length,bool fillet_wall, float cone_angle)
 {
     wipe_tower_mesh_data = WipeTowerMeshData{};
     float first_layer_height=0.08; //brim height
     if (width < EPSILON || depth < EPSILON || height < EPSILON) return;
-    if (!is_rib_wipe_tower || rib_length < EPSILON) {
+    if (cone_angle > EPSILON && (!is_rib_wipe_tower || rib_length < EPSILON)) {
+        // Cone tower: the base bulges past the body box; this bottom polygon feeds the
+        // containment checks, so it must carry the bulge and the brim (cone not lofted).
+        wipe_tower_mesh_data->real_wipe_tower_mesh = make_cube(width, depth, height);
+        wipe_tower_mesh_data->bottom               = WipeTower2::cone_base_polygon(width, depth, height, cone_angle);
+        auto brim_bottom                           = offset(wipe_tower_mesh_data->bottom, scaled(brim_width));
+        if (!brim_bottom.empty())
+            wipe_tower_mesh_data->bottom = brim_bottom.front();
+        wipe_tower_mesh_data->real_brim_mesh = WipeTower::its_make_rib_brim(wipe_tower_mesh_data->bottom, first_layer_height);
+    } else if (!is_rib_wipe_tower || rib_length < EPSILON) {
         wipe_tower_mesh_data->real_wipe_tower_mesh = make_cube(width, depth, height);
         wipe_tower_mesh_data->real_brim_mesh       = make_cube(width + 2 * brim_width, depth + 2 * brim_width, first_layer_height);
         wipe_tower_mesh_data->real_brim_mesh.translate({-brim_width, -brim_width, 0});
-        wipe_tower_mesh_data->bottom = {scaled(Vec2f{-brim_width, -brim_width}), scaled(Vec2f{width + brim_width, 0}), scaled(Vec2f{width + brim_width, depth + brim_width}),
-                                        scaled(Vec2f{0, depth})};
+        wipe_tower_mesh_data->bottom = {scaled(Vec2f{-brim_width, -brim_width}), scaled(Vec2f{width + brim_width, -brim_width}),
+                                        scaled(Vec2f{width + brim_width, depth + brim_width}), scaled(Vec2f{-brim_width, depth + brim_width})};
     } else {
         wipe_tower_mesh_data->real_wipe_tower_mesh = WipeTower::its_make_rib_tower(width, depth, height, rib_length, rib_width, fillet_wall);
         wipe_tower_mesh_data->bottom               = WipeTower::rib_section(width, depth, rib_length, rib_width, fillet_wall);

src/libslic3r/Print.hpp

@@ -853,6 +853,9 @@ struct WipeTowerData
 
     // Depth of the wipe tower to pass to GLCanvas3D for exact bounding box:
     float                                                 depth;
+    // Effective width (a rib wall squares the tower): the estimate until generation, then the
+    // generated width, so it never disagrees with depth.
+    float                                                 width;
     std::vector<std::pair<float, float>>                  z_and_depth_pairs;
     float                                                 brim_width;
     float                                                 height;
@@ -866,12 +869,13 @@ struct WipeTowerData
         used_filament.clear();
         number_of_toolchanges = -1;
         depth = 0.f;
+        width = 0.f;
         brim_width = 0.f;
         height = 0.f;
         rib_offset = Vec2f::Zero();
         wipe_tower_mesh_data  = std::nullopt;
     }
-    void construct_mesh(float width, float depth, float height, float brim_width, bool is_rib_wipe_tower, float rib_width, float rib_length, bool fillet_wall);
+    void construct_mesh(float width, float depth, float height, float brim_width, bool is_rib_wipe_tower, float rib_width, float rib_length, bool fillet_wall, float cone_angle = 0.f);
 
 private:
 	// Only allow the WipeTowerData to be instantiated internally by Print, 

src/libslic3r/PrintApply.cpp

@@ -568,9 +568,11 @@ static inline bool model_volume_solid_or_modifier(const ModelVolume &mv)
 
 static inline Transform3f trafo_for_bbox(const Transform3d &object_trafo, const Transform3d &volume_trafo)
 {
-    Transform3d m = object_trafo * volume_trafo;
-    m.translation().x() = 0.;
-    m.translation().y() = 0.;
+    // Orca: Keep the volume's local XY offset for multipart overlap checks, but remove the object's bed placement.
+    Transform3d object_trafo_local = object_trafo;
+    object_trafo_local.translation().x() = 0.;
+    object_trafo_local.translation().y() = 0.;
+    Transform3d m = object_trafo_local * volume_trafo;
     return m.cast<float>();
 }
 

src/libslic3r/PrintConfig.cpp

@@ -277,6 +277,7 @@ static t_config_enum_values s_keys_map_InfillPattern {
     { "tpmsfk", ipTpmsFK },
     { "gyroid", ipGyroid },
     { "concentric", ipConcentric },
+    { "spiralinset", ipSpiralInset },
     { "hilbertcurve", ipHilbertCurve },
     { "archimedeanchords", ipArchimedeanChords },
     { "octagramspiral", ipOctagramSpiral }
@@ -421,6 +422,7 @@ static t_config_enum_values s_keys_map_SupportMaterialInterfacePattern {
     { "auto",           smipAuto },
     { "rectilinear",    smipRectilinear },
     { "concentric",     smipConcentric },
+    { "spiralinset",    smipSpiralInset },
     { "rectilinear_interlaced", smipRectilinearInterlaced},
     { "grid",           smipGrid }
 };
@@ -1181,8 +1183,7 @@ void PrintConfigDef::init_fff_params()
     // BBS
     def = this->add("supertack_plate_temp", coInts);
     def->label = L("Other layers");
-    def->tooltip = L("Bed temperature for layers except the initial one. "
-                     "A value of 0 means the filament does not support printing on the Cool Plate SuperTack.");
+    def->tooltip = L("This is the bed temperature for layers except for the first one. A value of 0 means the filament does not support printing on the Cool Plate SuperTack.");
     def->sidetext = L(u8"\u2103" /* °C */);	// degrees Celsius, CIS languages need translation
     def->full_label = L("Bed temperature");
     def->min = 0;
@@ -2385,6 +2386,7 @@ void PrintConfigDef::init_fff_params()
     def->enum_values.push_back("rectilinear");
     def->enum_values.push_back("alignedrectilinear");
     def->enum_values.push_back("concentric");
+    def->enum_values.push_back("spiralinset");
     def->enum_values.push_back("hilbertcurve");
     def->enum_values.push_back("archimedeanchords");
     def->enum_values.push_back("octagramspiral");
@@ -2393,6 +2395,7 @@ void PrintConfigDef::init_fff_params()
     def->enum_labels.push_back(L("Rectilinear"));
     def->enum_labels.push_back(L("Aligned Rectilinear"));
     def->enum_labels.push_back(L("Concentric"));
+    def->enum_labels.push_back(L("Spiral Inset"));
     def->enum_labels.push_back(L("Hilbert Curve"));
     def->enum_labels.push_back(L("Archimedean Chords"));
     def->enum_labels.push_back(L("Octagram Spiral"));
@@ -2475,7 +2478,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Top surface fill order");
     def->category = L("Strength");
     def->tooltip = L("Direction in which top surfaces are filled when using a center-based pattern "
-                     "(Concentric, Archimedean Chords, Octagram Spiral).\n"
+                     "(Concentric, Spiral Inset, Archimedean Chords, Octagram Spiral).\n"
                      "Outward starts at the center of the surface, so any excess material is pushed "
                      "towards the edge where it is least visible. Inward starts at the edge and ends "
                      "with the tight curves at the center.\n"
@@ -2494,7 +2497,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Bottom surface fill order");
     def->category = L("Strength");
     def->tooltip = L("Direction in which bottom surfaces are filled when using a center-based pattern "
-                     "(Concentric, Archimedean Chords, Octagram Spiral).\n"
+                     "(Concentric, Spiral Inset, Archimedean Chords, Octagram Spiral).\n"
                      "Inward starts each surface with the wider outer curves, which improves first layer "
                      "adhesion on build plates where the tight curves at the center may not stick. "
                      "Outward starts at the center, pushing any excess material towards the edge.\n"
@@ -2862,7 +2865,7 @@ void PrintConfigDef::init_fff_params()
     def = this->add("fan_cooling_layer_time", coFloats);
     def->label = L("Layer time");
     def->tooltip = L("The part cooling fan will be enabled for layers where the estimated time is shorter than this value. Fan speed is interpolated between the minimum and maximum fan speeds according to layer printing time.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->max = 1000;
     def->mode = comSimple;
@@ -3015,7 +3018,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Filament load time");
     def->tooltip = L("Time to load new filament when switch filament. It's usually applicable for single-extruder multi-material machines. "
                      "For tool changers or multi-tool machines, it's typically 0. For statistics only.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionFloat(0.0));
@@ -3024,7 +3027,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Filament unload time");
     def->tooltip = L("Time to unload old filament when switch filament. It's usually applicable for single-extruder multi-material machines. "
                      "For tool changers or multi-tool machines, it's typically 0. For statistics only.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionFloat(0.0));
@@ -3033,7 +3036,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Tool change time");
     def->tooltip = L("Time taken to switch tools. It's usually applicable for tool changers or multi-tool machines. "
                      "For single-extruder multi-material machines, it's typically 0. For statistics only.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionFloat { 0. });
@@ -3179,7 +3182,7 @@ void PrintConfigDef::init_fff_params()
     def->tooltip = L("Time to wait after the filament is unloaded. "
                    "May help to get reliable tool changes with flexible materials "
                    "that may need more time to shrink to original dimensions.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionFloats { 0. });
@@ -4298,7 +4301,7 @@ void PrintConfigDef::init_fff_params()
         "\nIt won't move fan commands from custom G-code (they act as a sort of 'barrier')."
         "\nIt won't move fan commands into the start G-code if the 'only custom start G-code' is activated."
         "\nUse 0 to deactivate.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionFloat(0));
 
@@ -4314,7 +4317,7 @@ void PrintConfigDef::init_fff_params()
                     "\nThis is useful for fans where a low PWM/power may be insufficient to get the fan started spinning from a stop, or to "
                     "get the fan up to speed faster."
                     "\nSet to 0 to deactivate.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionFloat(0));
@@ -4958,7 +4961,7 @@ void PrintConfigDef::init_fff_params()
     def->label    = L("Ironing expansion");
     def->category = L("Quality");
     def->tooltip  = L("Expand or contract the ironing area.");
-    def->sidetext = L("mm");
+    def->sidetext = L("mm");	// millimeters, CIS languages need translation
     def->min      = -100;
     def->max      = 100;
     def->mode     = comExpert;
@@ -4995,7 +4998,7 @@ void PrintConfigDef::init_fff_params()
     def->category = L("Quality");
     def->tooltip  = L("Minimum Z-layer height.\n"
                       "Also controls the slicing plane.");
-    def->sidetext = L("mm");
+    def->sidetext = L("mm");	// millimeters, CIS languages need translation
     def->min      = 0;
     def->max      = 100;
     def->mode     = comExpert;
@@ -5194,7 +5197,7 @@ void PrintConfigDef::init_fff_params()
     def->category   = L("Machine limits");
     def->readonly   = false;
     def->tooltip    = L("The allowed maximum output force of Y axis");
-    def->sidetext   = L("N");
+    def->sidetext   = L_CONTEXT("N", "Newton");	// Newtons, CIS languages need translation
     def->min        = 0;
     def->mode       = comDevelop;
     def->set_default_value(new ConfigOptionFloat(0));
@@ -5204,7 +5207,7 @@ void PrintConfigDef::init_fff_params()
     def->category   = L("Machine limits");
     def->readonly   = false;
     def->tooltip    = L("The machine bed mass load of Y axis");
-    def->sidetext   = L("g");
+    def->sidetext   = L_CONTEXT("g", "gram");	// grams, CIS languages need translation
     def->min        = 0;
     def->mode       = comDevelop;
     def->set_default_value(new ConfigOptionFloat(0));
@@ -5214,7 +5217,7 @@ void PrintConfigDef::init_fff_params()
     def->category   = L("Machine limits");
     def->readonly   = false;
     def->tooltip    = L("The allowed max printed mass on a plate");
-    def->sidetext   = L("g");
+    def->sidetext   = L_CONTEXT("g", "gram");	// grams, CIS languages need translation
     def->min        = 0;
     def->mode       = comDevelop;
     def->set_default_value(new ConfigOptionFloat(0));
@@ -5519,7 +5522,7 @@ void PrintConfigDef::init_fff_params()
     def->mode = comAdvanced;
     def->readonly = false;
     def->nullable = true;
-    def->set_default_value(new ConfigOptionFloatsNullable { {0.0} });
+    def->set_default_value(new ConfigOptionFloatsNullable { 0.0 });
 
     def = this->add("cooling_tube_retraction", coFloat);
     def->label = L("Cooling tube position");
@@ -5573,7 +5576,7 @@ void PrintConfigDef::init_fff_params()
 
     def = this->add("reduce_infill_retraction", coBool);
     def->label = L("Reduce infill retraction");
-    def->tooltip = L("Don\'t retract when the travel is entirely within an infill area. That means the oozing can\'t been seen. This can reduce times of retraction for complex model and save printing time, but make slicing and G-code generating slower. Note that z-hop is also not performed in areas where retraction is skipped.");
+    def->tooltip = L("Don\'t retract when the travel is entirely within an infill area. That means the oozing can\'t been seen. This can reduce times of retraction for complex model and save printing time, but make slicing and G-code generating slower. Note that Z-hop is also not performed in areas where retraction is skipped.");
     def->mode = comAdvanced;
     def->set_default_value(new ConfigOptionBool(false));
 
@@ -5828,7 +5831,7 @@ void PrintConfigDef::init_fff_params()
     def = this->add("retract_after_wipe", coPercents);
     def->label = L("Retract amount after wipe");
     // xgettext:no-c-format, no-boost-format
-    def->tooltip = L("The length of fast retraction after wipe, relative to retraction length.\n"
+    def->tooltip = L("This is the length of fast retraction after wipe, relative to retraction length.\n"
                      "The value will be clamped by 100% minus the retract amount before the wipe value.");
     def->sidetext = "%";
     def->mode = comExpert;
@@ -5894,7 +5897,7 @@ void PrintConfigDef::init_fff_params()
 
     def = this->add("z_hop", coFloats);
     def->label = L("Z-hop height");
-    def->tooltip = L("Whenever there is a retraction, the nozzle is lifted a little to create clearance between the nozzle and the print. This prevents the nozzle from hitting the print when traveling more. Using spiral lines to lift z can prevent stringing.");
+    def->tooltip = L("Whenever there is a retraction, the nozzle is lifted a little to create clearance between the nozzle and the print. This prevents the nozzle from hitting the print when traveling more. Using spiral lines to lift Z can prevent stringing.");
     def->sidetext = L("mm");	// millimeters, CIS languages need translation
     def->mode = comSimple;
     def->min = 0;
@@ -6472,7 +6475,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Layer time");
     def->tooltip = L("The printing speed in exported G-code will be slowed down when the estimated layer time is "
                      "shorter than this value in order to get better cooling for these layers.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->max = 1000;
     def->mode = comSimple;
@@ -6625,7 +6628,7 @@ void PrintConfigDef::init_fff_params()
     def->label = L("Preheat time");
     def->tooltip = L("To reduce the waiting time after tool change, Orca can preheat the next tool while the current tool is still in use. "
                      "This setting specifies the time in seconds to preheat the next tool. Orca will insert a M104 command to preheat the tool in advance.");
-    def->sidetext = L("s");	// seconds, CIS languages need translation
+    def->sidetext = L_CONTEXT("s", "second");	// seconds, CIS languages need translation
     def->min = 0;
     def->max = 120;
     def->mode = comAdvanced;
@@ -7056,11 +7059,13 @@ void PrintConfigDef::init_fff_params()
     def->enum_values.push_back("auto");
     def->enum_values.push_back("rectilinear");
     def->enum_values.push_back("concentric");
+	def->enum_values.push_back("spiralinset");
     def->enum_values.push_back("rectilinear_interlaced");
     def->enum_values.push_back("grid");
     def->enum_labels.push_back(L("Default"));
     def->enum_labels.push_back(L("Rectilinear"));
     def->enum_labels.push_back(L("Concentric"));
+	def->enum_labels.push_back(L("Spiral Inset"));
     def->enum_labels.push_back(L("Rectilinear Interlaced"));
     def->enum_labels.push_back(L("Grid"));
     def->mode = comAdvanced;
@@ -8418,7 +8423,7 @@ void PrintConfigDef::init_fff_params()
     def           = this->add("machine_hotend_change_time", coFloat);
     def->label    = L("Hotend change time");
     def->tooltip  = L("Time to change hotend.");
-    def->sidetext = L("s");
+    def->sidetext = L_CONTEXT("s", "second");
     def->min      = 0;
     def->mode     = comAdvanced;
     def->set_default_value(new ConfigOptionFloat(0.0));
@@ -10259,7 +10264,15 @@ std::string DynamicPrintConfig::get_filament_type(std::string &displayed_filamen
     auto* filament_type = dynamic_cast<const ConfigOptionStrings*>(this->option("filament_type"));
     auto* filament_is_support = dynamic_cast<const ConfigOptionBools*>(this->option("filament_is_support"));
 
-    if (!filament_type)
+    // get_at() on an empty vector option is undefined behavior (.front() of an empty vector),
+    // and e.g. filament_id is never populated on a CLI from-scratch slice - treat an empty
+    // option the same as a missing one.
+    if (filament_id && filament_id->values.empty())
+        filament_id = nullptr;
+    if (filament_is_support && filament_is_support->values.empty())
+        filament_is_support = nullptr;
+
+    if (!filament_type || filament_type->values.empty())
         return "";
 
     if (!filament_is_support) {
@@ -10484,6 +10497,10 @@ int DynamicPrintConfig::update_values_from_single_to_multi(DynamicPrintConfig& m
 
                     for (int index = 0; index < variant_count; index++)
                     {
+                        //variant_count is the variant column width, src_opt the value array;
+                        //they disagree when the source was authored at a different width
+                        if (index >= (int)src_opt->values.size())
+                            break;
                         if (opt->values[index] > src_opt->values[index])
                             opt->values[index] = src_opt->values[index];
                     }
@@ -10501,6 +10518,8 @@ int DynamicPrintConfig::update_values_from_single_to_multi(DynamicPrintConfig& m
 
                     for (int index = 0; index < variant_count; index++)
                     {
+                        if (index >= (int)src_opt->values.size())
+                            break;
                         if (opt->values[index].value > src_opt->values[index].value)
                             opt->values[index] = src_opt->values[index];
                     }
@@ -10695,6 +10714,10 @@ int DynamicPrintConfig::update_values_from_multi_to_multi(DynamicPrintConfig& ne
 
                     for(auto idx : variant_indices){
                         assert(idx < old_count);
+                        //the counts come from the variant columns, the arrays from the options;
+                        //they disagree when a config was authored at a different variant width
+                        if (idx >= old_count || new_variant_index >= (int)opt->values.size())
+                            continue;
                         if (old_values[idx] < opt->values[new_variant_index])
                             opt->values[new_variant_index] = old_values[idx];
                     }
@@ -10725,6 +10748,10 @@ int DynamicPrintConfig::update_values_from_multi_to_multi(DynamicPrintConfig& ne
 
                     for(auto idx : variant_indices){
                         assert(idx < old_count);
+                        //the counts come from the variant columns, the arrays from the options;
+                        //they disagree when a config was authored at a different variant width
+                        if (idx >= old_count || new_variant_index >= (int)opt->values.size())
+                            continue;
                         if (old_values[idx] < opt->values[new_variant_index])
                             opt->values[new_variant_index] = old_values[idx];
                     }
@@ -10755,6 +10782,8 @@ int DynamicPrintConfig::update_values_from_multi_to_multi(DynamicPrintConfig& ne
 
                     for(auto idx : variant_indices){
                         assert(idx < old_count);
+                        if (idx >= old_count || new_variant_index >= (int)opt->values.size())
+                            continue;
                         if (old_values[idx]) //enabled
                             opt->values[new_variant_index] = old_values[idx];
                     }
@@ -10795,6 +10824,15 @@ int DynamicPrintConfig::update_values_from_multi_to_multi_2(const std::vector<st
         same_variant_indices.emplace_back(indices);
     }
 
+    //dst_values below is the destination PRINT preset's per-variant row, sized to its own
+    //print_extruder_variant; dst_extruder_variants is the PRINTER's list. They disagree until
+    //the print preset is re-selected, so size the row to the variant count before indexing it.
+    const size_t dst_variant_count = dst_extruder_variants.size();
+    if (dst_variant_count == 0) {
+        BOOST_LOG_TRIVIAL(error) << __FUNCTION__ << boost::format(", Line %1%: empty destination variant list")%__LINE__;
+        return -1;
+    }
+
     t_config_option_keys keys = this->keys();
     for(auto& key : keys){
         if(key_sets.find(key) == key_sets.end())
@@ -10810,7 +10848,13 @@ int DynamicPrintConfig::update_values_from_multi_to_multi_2(const std::vector<st
             {
                 ConfigOptionFloatsNullable* opt = this->option<ConfigOptionFloatsNullable>(key);
                 auto src_values = opt->values;
-                auto dst_values = dst_config.option<ConfigOptionFloatsNullable>(key) ->values;
+                const auto* dst_opt = dst_config.option<ConfigOptionFloatsNullable>(key);
+                if(!dst_opt){
+                    BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: %2% missing from destination config")%__LINE__%key;
+                    break;
+                }
+                auto dst_values = dst_opt->values;
+                dst_values.resize(dst_variant_count, ConfigOptionFloatsNullable::nil_value());
                 for(size_t dst_idx =0; dst_idx < same_variant_indices.size(); ++dst_idx){
                     auto& indices = same_variant_indices[dst_idx];
                     if(indices.empty())
@@ -10818,7 +10862,7 @@ int DynamicPrintConfig::update_values_from_multi_to_multi_2(const std::vector<st
                     bool has_value = false;
                     double target_value = std::numeric_limits<double>::max();
                     for(auto idx : indices){
-                        if(opt && idx < opt->values.size() && !opt->is_nil(idx)){
+                        if(idx < (int)opt->values.size() && !opt->is_nil(idx)){
                             has_value = true;
                             target_value = std::min(target_value, src_values[idx]);
                         }
@@ -10834,7 +10878,13 @@ int DynamicPrintConfig::update_values_from_multi_to_multi_2(const std::vector<st
             {
                 ConfigOptionFloatsOrPercentsNullable* opt = this->option<ConfigOptionFloatsOrPercentsNullable>(key);
                 auto src_values = opt->values;
-                auto dst_values = dst_config.option<ConfigOptionFloatsOrPercentsNullable>(key) ->values;
+                const auto* dst_opt = dst_config.option<ConfigOptionFloatsOrPercentsNullable>(key);
+                if(!dst_opt){
+                    BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: %2% missing from destination config")%__LINE__%key;
+                    break;
+                }
+                auto dst_values = dst_opt->values;
+                dst_values.resize(dst_variant_count, ConfigOptionFloatsOrPercentsNullable::nil_value());
                 for(size_t dst_idx =0; dst_idx < same_variant_indices.size(); ++dst_idx){
                     auto& indices = same_variant_indices[dst_idx];
                     if(indices.empty())
@@ -10842,7 +10892,7 @@ int DynamicPrintConfig::update_values_from_multi_to_multi_2(const std::vector<st
                     bool has_value = false;
                     FloatOrPercent target_value{9999.f, true};
                     for(auto idx : indices){
-                        if(opt && !opt->is_nil(idx)){
+                        if(idx < (int)opt->values.size() && !opt->is_nil(idx)){
                             has_value = true;
                             target_value = src_values[idx].value < target_value.value ? src_values[idx] : target_value;
                         }
@@ -10858,15 +10908,21 @@ int DynamicPrintConfig::update_values_from_multi_to_multi_2(const std::vector<st
             {
                 ConfigOptionBoolsNullable* opt = this->option<ConfigOptionBoolsNullable>(key);
                 auto src_values = opt->values;
-                auto dst_values = dst_config.option<ConfigOptionBoolsNullable>(key) ->values;
+                const auto* dst_opt = dst_config.option<ConfigOptionBoolsNullable>(key);
+                if(!dst_opt){
+                    BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: %2% missing from destination config")%__LINE__%key;
+                    break;
+                }
+                auto dst_values = dst_opt->values;
+                dst_values.resize(dst_variant_count, ConfigOptionBoolsNullable::nil_value());
                 for(size_t dst_idx =0; dst_idx < same_variant_indices.size(); ++dst_idx){
                     auto indices = same_variant_indices[dst_idx];
                     if(indices.empty())
                         continue;
                     bool has_value = false;
-                    bool target_value;
+                    bool target_value = false;
                     for(auto idx : indices){
-                        if(opt && !opt->is_nil(idx)){
+                        if(idx < (int)opt->values.size() && !opt->is_nil(idx)){
                             has_value = true;
                             target_value = src_values[idx];
                             break;
@@ -11273,6 +11329,28 @@ std::vector<int> DynamicPrintConfig::update_values_to_printer_extruders(DynamicP
     return variant_index;
 }
 
+// Regathers a vector option's values through per-slot source indices (one input index per
+// output slot). Out-of-range indices keep the first value, matching get_at's fallback.
+template<typename OptType, typename ValueType>
+static void gather_option_values(const char *caller, const std::string &key, OptType *opt, const std::vector<int> &slot_param_indices)
+{
+    if (!opt || opt->values.empty()) {
+        BOOST_LOG_TRIVIAL(warning) << caller << boost::format(", Line %1%: option %2% not found or empty, skipping")%__LINE__%key;
+        return;
+    }
+    std::vector<ValueType> new_values;
+    new_values.reserve(slot_param_indices.size());
+    for (int idx : slot_param_indices) {
+        if (idx < 0 || static_cast<size_t>(idx) >= opt->values.size()) {
+            BOOST_LOG_TRIVIAL(warning) << caller << boost::format(", Line %1%: option %2% slot index %3% out of range, keeping first value")%__LINE__%key%idx;
+            new_values.emplace_back(opt->values.front());
+        }
+        else
+            new_values.emplace_back(opt->values[idx]);
+    }
+    opt->values = std::move(new_values);
+}
+
 void DynamicPrintConfig::update_values_to_printer_extruders_for_multiple_filaments(DynamicPrintConfig& printer_config, int extruder_count, int extruder_nozzle_volume_count, std::set<std::string>& key_set, std::string id_name, std::string variant_name)
 {
     BOOST_LOG_TRIVIAL(info) << __FUNCTION__ << boost::format(", Line %1%: extruder_count %2%, extruder_nozzle_volume_count %3%")%__LINE__ %extruder_count %extruder_nozzle_volume_count;
@@ -11350,155 +11428,18 @@ void DynamicPrintConfig::update_values_to_printer_extruders_for_multiple_filamen
                 BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: can not find opt define for %2%")%__LINE__%key;
                 continue;
             }
+            // An empty option has no first value to fall back on; give it one registered default per filament.
+            if (auto *vec = dynamic_cast<ConfigOptionVectorBase*>(this->option(key)); vec && vec->empty() && optdef->default_value)
+                vec->resize(filament_count, optdef->default_value.get());
 
             switch (optdef->type) {
-                case coStrings:
-                {
-                    ConfigOptionStrings * opt = this->option<ConfigOptionStrings>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<std::string> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
-                case coInts:
-                {
-                    ConfigOptionInts * opt = this->option<ConfigOptionInts>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<int> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
-                case coFloats:
-                {
-                    ConfigOptionFloats * opt = this->option<ConfigOptionFloats>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<double> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
-                case coPercents:
-                {
-                    ConfigOptionPercents * opt = this->option<ConfigOptionPercents>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<double> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
-                case coFloatsOrPercents:
-                {
-                    ConfigOptionFloatsOrPercents * opt = this->option<ConfigOptionFloatsOrPercents>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<FloatOrPercent> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
-                case coBools:
-                {
-                    ConfigOptionBools * opt = this->option<ConfigOptionBools>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<unsigned char> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
-                case coEnums:
-                {
-                    ConfigOptionEnumsGeneric * opt = this->option<ConfigOptionEnumsGeneric>(key);
-                    if (!opt) {
-                        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found, skipping")%__LINE__%key;
-                        break;
-                    }
-                    std::vector<int> new_values;
-
-                    new_values.resize(filament_count);
-                    for (int f_index = 0; f_index < filament_count; f_index++)
-                    {
-                        if (variant_index[f_index] < 0 || static_cast<size_t>(variant_index[f_index]) >= opt->size()) {
-                            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% variant index %3% out of range, skipping")%__LINE__%key%variant_index[f_index];
-                            continue;
-                        }
-                        new_values[f_index] = opt->get_at(variant_index[f_index]);
-                    }
-                    opt->values = new_values;
-                    break;
-                }
+                case coStrings:          gather_option_values<ConfigOptionStrings, std::string>(__FUNCTION__, key, this->option<ConfigOptionStrings>(key), variant_index); break;
+                case coInts:             gather_option_values<ConfigOptionInts, int>(__FUNCTION__, key, this->option<ConfigOptionInts>(key), variant_index); break;
+                case coFloats:           gather_option_values<ConfigOptionFloats, double>(__FUNCTION__, key, this->option<ConfigOptionFloats>(key), variant_index); break;
+                case coPercents:         gather_option_values<ConfigOptionPercents, double>(__FUNCTION__, key, this->option<ConfigOptionPercents>(key), variant_index); break;
+                case coFloatsOrPercents: gather_option_values<ConfigOptionFloatsOrPercents, FloatOrPercent>(__FUNCTION__, key, this->option<ConfigOptionFloatsOrPercents>(key), variant_index); break;
+                case coBools:            gather_option_values<ConfigOptionBools, unsigned char>(__FUNCTION__, key, this->option<ConfigOptionBools>(key), variant_index); break;
+                case coEnums:            gather_option_values<ConfigOptionEnumsGeneric, int>(__FUNCTION__, key, this->option<ConfigOptionEnumsGeneric>(key), variant_index); break;
                 default:
                     BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: unsupported option type for %2%")%__LINE__%key;
                     break;
@@ -11517,28 +11458,6 @@ void DynamicPrintConfig::update_values_to_printer_extruders_for_multiple_filamen
     }
 }
 
-// Regathers a vector option's values through per-slot source indices (one input index per
-// output slot). Out-of-range indices keep the first value, matching get_at's fallback.
-template<typename OptType, typename ValueType>
-static void gather_option_values(const std::string &key, OptType *opt, const std::vector<int> &slot_param_indices)
-{
-    if (!opt || opt->values.empty()) {
-        BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% not found or empty, skipping")%__LINE__%key;
-        return;
-    }
-    std::vector<ValueType> new_values;
-    new_values.reserve(slot_param_indices.size());
-    for (int idx : slot_param_indices) {
-        if (idx < 0 || static_cast<size_t>(idx) >= opt->values.size()) {
-            BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: option %2% slot index %3% out of range, keeping first value")%__LINE__%key%idx;
-            new_values.emplace_back(opt->values.front());
-        }
-        else
-            new_values.emplace_back(opt->values[idx]);
-    }
-    opt->values = std::move(new_values);
-}
-
 void DynamicPrintConfig::update_filament_config_values_for_multiple_extruders(DynamicPrintConfig& printer_config,
     const std::unordered_map<int, std::vector<FilamentVariantUse>>& filament_variant_uses,
     int extruder_count, int extruder_nozzle_volume_count,
@@ -11633,13 +11552,13 @@ void DynamicPrintConfig::update_filament_config_values_for_multiple_extruders(Dy
             continue;
         }
         switch (optdef->type) {
-            case coStrings:          gather_option_values<ConfigOptionStrings, std::string>(key, this->option<ConfigOptionStrings>(key), slot_param_indices); break;
-            case coInts:             gather_option_values<ConfigOptionInts, int>(key, this->option<ConfigOptionInts>(key), slot_param_indices); break;
-            case coFloats:           gather_option_values<ConfigOptionFloats, double>(key, this->option<ConfigOptionFloats>(key), slot_param_indices); break;
-            case coPercents:         gather_option_values<ConfigOptionPercents, double>(key, this->option<ConfigOptionPercents>(key), slot_param_indices); break;
-            case coFloatsOrPercents: gather_option_values<ConfigOptionFloatsOrPercents, FloatOrPercent>(key, this->option<ConfigOptionFloatsOrPercents>(key), slot_param_indices); break;
-            case coBools:            gather_option_values<ConfigOptionBools, unsigned char>(key, this->option<ConfigOptionBools>(key), slot_param_indices); break;
-            case coEnums:            gather_option_values<ConfigOptionEnumsGeneric, int>(key, this->option<ConfigOptionEnumsGeneric>(key), slot_param_indices); break;
+            case coStrings:          gather_option_values<ConfigOptionStrings, std::string>(__FUNCTION__, key, this->option<ConfigOptionStrings>(key), slot_param_indices); break;
+            case coInts:             gather_option_values<ConfigOptionInts, int>(__FUNCTION__, key, this->option<ConfigOptionInts>(key), slot_param_indices); break;
+            case coFloats:           gather_option_values<ConfigOptionFloats, double>(__FUNCTION__, key, this->option<ConfigOptionFloats>(key), slot_param_indices); break;
+            case coPercents:         gather_option_values<ConfigOptionPercents, double>(__FUNCTION__, key, this->option<ConfigOptionPercents>(key), slot_param_indices); break;
+            case coFloatsOrPercents: gather_option_values<ConfigOptionFloatsOrPercents, FloatOrPercent>(__FUNCTION__, key, this->option<ConfigOptionFloatsOrPercents>(key), slot_param_indices); break;
+            case coBools:            gather_option_values<ConfigOptionBools, unsigned char>(__FUNCTION__, key, this->option<ConfigOptionBools>(key), slot_param_indices); break;
+            case coEnums:            gather_option_values<ConfigOptionEnumsGeneric, int>(__FUNCTION__, key, this->option<ConfigOptionEnumsGeneric>(key), slot_param_indices); break;
             default:
                 BOOST_LOG_TRIVIAL(warning) << __FUNCTION__ << boost::format(", Line %1%: unsupported option type for %2%")%__LINE__%key;
                 break;
@@ -12341,13 +12260,11 @@ CLIActionsConfigDef::CLIActionsConfigDef()
     def = this->add("load_defaultfila", coBool);
     def->label = L("Load default filaments");
     def->tooltip = L("Load first filament as default for those not loaded.");
-    def->cli_params = "option";
     def->set_default_value(new ConfigOptionBool(false));
 
     def = this->add("min_save", coBool);
     def->label = L("Minimum save");
     def->tooltip = L("Export 3MF with minimum size.");
-    def->cli_params = "option";
     def->set_default_value(new ConfigOptionBool(false));
 
     def = this->add("mtcpp", coInt);
@@ -12373,7 +12290,6 @@ CLIActionsConfigDef::CLIActionsConfigDef()
     def = this->add("normative_check", coBool);
     def->label = L("Normative check");
     def->tooltip = L("Check the normative items.");
-    def->cli_params = "option";
     def->set_default_value(new ConfigOptionBool(true));
 
     /*def = this->add("help_fff", coBool);
@@ -12640,7 +12556,7 @@ CLIMiscConfigDef::CLIMiscConfigDef()
     def->cli_params = "level";
     def->set_default_value(new ConfigOptionInt(1));
 
-    def = this->add("logfile", coInt);
+    def = this->add("logfile", coString);
     def->label = L("Log file");
     def->tooltip = L("Redirects debug logging to file.\n");
     def->cli_params = "file";
@@ -12688,7 +12604,6 @@ CLIMiscConfigDef::CLIMiscConfigDef()
     def = this->add("skip_modified_gcodes", coBool);
     def->label = L("Skip modified G-code in 3MF");
     def->tooltip = L("Skip the modified G-code in 3MF from printer or filament presets.");
-    def->cli_params = "option";
     def->set_default_value(new ConfigOptionBool(false));
 
     def = this->add("makerlab_name", coString);
@@ -12718,14 +12633,12 @@ CLIMiscConfigDef::CLIMiscConfigDef()
     def = this->add("allow_newer_file", coBool);
     def->label = L("Allow 3MF with newer version to be sliced");
     def->tooltip = L("Allow 3MF with newer version to be sliced.");
-    def->cli_params = "option";
     def->set_default_value(new  ConfigOptionBool(false));
 
     def = this->add("allow_mix_temp", coBool);
     // internal use only, don't need translation
     def->label = "Allow filaments with high/low temperature to be printed together";
     def->tooltip = "Allow filaments with high/low temperature to be printed together.";
-    def->cli_params = "option";
     def->set_default_value(new  ConfigOptionBool(false));
 }
 

src/libslic3r/PrintConfig.hpp

@@ -113,7 +113,7 @@ enum InfillPattern : int {
     ipCubic, ipAdaptiveCubic, ipQuarterCubic, ipSupportCubic, ipLightning,
     ipHoneycomb, ip3DHoneycomb, ipLateralHoneycomb, ipLateralLattice,
     ipCrossHatch, ipTpmsD, ipTpmsFK, ipGyroid,
-    ipConcentric, ipHilbertCurve, ipArchimedeanChords, ipOctagramSpiral,
+    ipConcentric, ipSpiralInset, ipHilbertCurve, ipArchimedeanChords, ipOctagramSpiral,
     ipSupportBase, ipConcentricInternal,
     ipCount,
 };
@@ -326,7 +326,7 @@ enum LongRectrationLevel
 };
 
 enum SupportMaterialInterfacePattern {
-    smipAuto, smipRectilinear, smipConcentric, smipRectilinearInterlaced, smipGrid
+    smipAuto, smipRectilinear, smipConcentric, smipSpiralInset, smipRectilinearInterlaced, smipGrid
 };
 
 // BBS
@@ -1075,41 +1075,46 @@ public: \
         { PrintConfigDef::handle_legacy(opt_key, value); }
 
 #define PRINT_CONFIG_CLASS_ELEMENT_DEFINITION(r, data, elem) BOOST_PP_TUPLE_ELEM(0, elem) BOOST_PP_TUPLE_ELEM(1, elem);
-#define PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION2(KEY) cache.opt_add(BOOST_PP_STRINGIZE(KEY), base_ptr, this->KEY);
-#define PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION(r, data, elem) PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION2(BOOST_PP_TUPLE_ELEM(1, elem))
-#define PRINT_CONFIG_CLASS_ELEMENT_HASH(r, data, elem) boost::hash_combine(seed, BOOST_PP_TUPLE_ELEM(1, elem).hash());
-#define PRINT_CONFIG_CLASS_ELEMENT_EQUAL(r, data, elem) if (! (BOOST_PP_TUPLE_ELEM(1, elem) == rhs.BOOST_PP_TUPLE_ELEM(1, elem))) return false;
-#define PRINT_CONFIG_CLASS_ELEMENT_LOWER(r, data, elem) \
-        if (BOOST_PP_TUPLE_ELEM(1, elem) < rhs.BOOST_PP_TUPLE_ELEM(1, elem)) return true; \
-        if (! (BOOST_PP_TUPLE_ELEM(1, elem) == rhs.BOOST_PP_TUPLE_ELEM(1, elem))) return false;
+#define PRINT_CONFIG_CLASS_ELEMENT_VISIT(r, data, elem) if (! f(BOOST_PP_STRINGIZE(BOOST_PP_TUPLE_ELEM(1, elem)), this->BOOST_PP_TUPLE_ELEM(1, elem), rhs.BOOST_PP_TUPLE_ELEM(1, elem))) return;
+// Each option list is expanded into the members and again into for_each_option_pair(), which calls
+// f(key, this->option, rhs.option) in declaration order and stops when f returns false. hash(),
+// operator==, operator< and initialize() iterate the options through that visitor.
+#define PRINT_CONFIG_CLASS_COMMON_BODY(CLASS_NAME) \
+    size_t hash() const throw() \
+    { \
+        size_t seed = 0; \
+        this->for_each_option_pair(*this, [&seed](const char*, const auto &a, const auto&) { boost::hash_combine(seed, a.hash()); return true; }); \
+        return seed; \
+    } \
+    bool operator==(const CLASS_NAME &rhs) const throw() \
+    { \
+        bool eq = true; \
+        this->for_each_option_pair(rhs, [&eq](const char*, const auto &a, const auto &b) { eq = (a == b); return eq; }); \
+        return eq; \
+    } \
+    bool operator!=(const CLASS_NAME &rhs) const throw() { return ! (*this == rhs); } \
+    bool operator<(const CLASS_NAME &rhs) const throw() \
+    { \
+        int c = 0; \
+        this->for_each_option_pair(rhs, [&c](const char*, const auto &a, const auto &b) { if (a < b) c = -1; else if (! (a == b)) c = 1; return c == 0; }); \
+        return c < 0; \
+    } \
+protected: \
+    void initialize(StaticCacheBase &cache, const char *base_ptr) \
+    { \
+        this->for_each_option_pair(*this, [&cache, base_ptr](const char *key, const auto &a, const auto&) { cache.opt_add(key, base_ptr, a); return true; }); \
+    }
 
 #define PRINT_CONFIG_CLASS_DEFINE(CLASS_NAME, PARAMETER_DEFINITION_SEQ) \
 class CLASS_NAME : public StaticPrintConfig { \
     STATIC_PRINT_CONFIG_CACHE(CLASS_NAME) \
 public: \
     BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_DEFINITION, _, PARAMETER_DEFINITION_SEQ) \
-    size_t hash() const throw() \
+    template<typename F> void for_each_option_pair(const CLASS_NAME &rhs, F &&f) const \
     { \
-        size_t seed = 0; \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_HASH, _, PARAMETER_DEFINITION_SEQ) \
-        return seed; \
-    } \
-    bool operator==(const CLASS_NAME &rhs) const throw() \
-    { \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_EQUAL, _, PARAMETER_DEFINITION_SEQ) \
-        return true; \
-    } \
-    bool operator!=(const CLASS_NAME &rhs) const throw() { return ! (*this == rhs); } \
-    bool operator<(const CLASS_NAME &rhs) const throw() \
-    { \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_LOWER, _, PARAMETER_DEFINITION_SEQ) \
-        return false; \
-    } \
-protected: \
-    void initialize(StaticCacheBase &cache, const char *base_ptr) \
-    { \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION, _, PARAMETER_DEFINITION_SEQ) \
+        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_VISIT, _, PARAMETER_DEFINITION_SEQ) \
     } \
+    PRINT_CONFIG_CLASS_COMMON_BODY(CLASS_NAME) \
 };
 
 #define PRINT_CONFIG_CLASS_DERIVED_CLASS_LIST_ITEM(r, data, i, elem) BOOST_PP_COMMA_IF(i) public elem
@@ -1123,43 +1128,43 @@ protected: \
     if (! (*static_cast<const elem*>(this) == static_cast<const elem&>(rhs))) return false;
 
 // Generic version, with or without new parameters. Don't use this directly.
-#define PRINT_CONFIG_CLASS_DERIVED_DEFINE1(CLASS_NAME, CLASSES_PARENTS_TUPLE, PARAMETER_DEFINITION, PARAMETER_REGISTRATION, PARAMETER_HASHES, PARAMETER_EQUALS) \
+#define PRINT_CONFIG_CLASS_DERIVED_DEFINE1(CLASS_NAME, CLASSES_PARENTS_TUPLE, PARAMETER_DEFINITION, PARAMETER_VISIT) \
 class CLASS_NAME : PRINT_CONFIG_CLASS_DERIVED_CLASS_LIST(CLASSES_PARENTS_TUPLE) { \
     STATIC_PRINT_CONFIG_CACHE_DERIVED(CLASS_NAME) \
     CLASS_NAME() : PRINT_CONFIG_CLASS_DERIVED_INITIALIZER(CLASSES_PARENTS_TUPLE, 0) { assert(s_cache_##CLASS_NAME.initialized()); *this = s_cache_##CLASS_NAME.defaults(); } \
 public: \
     PARAMETER_DEFINITION \
+    template<typename F> void for_each_option_pair(const CLASS_NAME &rhs, F &&f) const { PARAMETER_VISIT } \
     size_t hash() const throw() \
     { \
         size_t seed = 0; \
         BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_DERIVED_HASH, _, BOOST_PP_TUPLE_TO_SEQ(CLASSES_PARENTS_TUPLE)) \
-        PARAMETER_HASHES \
+        this->for_each_option_pair(*this, [&seed](const char*, const auto &a, const auto&) { boost::hash_combine(seed, a.hash()); return true; }); \
         return seed; \
     } \
     bool operator==(const CLASS_NAME &rhs) const throw() \
     { \
         BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_DERIVED_EQUAL, _, BOOST_PP_TUPLE_TO_SEQ(CLASSES_PARENTS_TUPLE)) \
-        PARAMETER_EQUALS \
-        return true; \
+        bool eq = true; \
+        this->for_each_option_pair(rhs, [&eq](const char*, const auto &a, const auto &b) { eq = (a == b); return eq; }); \
+        return eq; \
     } \
     bool operator!=(const CLASS_NAME &rhs) const throw() { return ! (*this == rhs); } \
 protected: \
     CLASS_NAME(int) : PRINT_CONFIG_CLASS_DERIVED_INITIALIZER(CLASSES_PARENTS_TUPLE, 1) {} \
     void initialize(StaticCacheBase &cache, const char* base_ptr) { \
         PRINT_CONFIG_CLASS_DERIVED_INITCACHE(CLASSES_PARENTS_TUPLE) \
-        PARAMETER_REGISTRATION \
+        this->for_each_option_pair(*this, [&cache, base_ptr](const char *key, const auto &a, const auto&) { cache.opt_add(key, base_ptr, a); return true; }); \
     } \
 };
 // Variant without adding new parameters.
 #define PRINT_CONFIG_CLASS_DERIVED_DEFINE0(CLASS_NAME, CLASSES_PARENTS_TUPLE) \
-    PRINT_CONFIG_CLASS_DERIVED_DEFINE1(CLASS_NAME, CLASSES_PARENTS_TUPLE, BOOST_PP_EMPTY(), BOOST_PP_EMPTY(), BOOST_PP_EMPTY(), BOOST_PP_EMPTY())
+    PRINT_CONFIG_CLASS_DERIVED_DEFINE1(CLASS_NAME, CLASSES_PARENTS_TUPLE, BOOST_PP_EMPTY(), BOOST_PP_EMPTY())
 // Variant with adding new parameters.
 #define PRINT_CONFIG_CLASS_DERIVED_DEFINE(CLASS_NAME, CLASSES_PARENTS_TUPLE, PARAMETER_DEFINITION_SEQ) \
     PRINT_CONFIG_CLASS_DERIVED_DEFINE1(CLASS_NAME, CLASSES_PARENTS_TUPLE, \
         BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_DEFINITION, _, PARAMETER_DEFINITION_SEQ), \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION, _, PARAMETER_DEFINITION_SEQ), \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_HASH, _, PARAMETER_DEFINITION_SEQ), \
-        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_EQUAL, _, PARAMETER_DEFINITION_SEQ))
+        BOOST_PP_SEQ_FOR_EACH(PRINT_CONFIG_CLASS_ELEMENT_VISIT, _, PARAMETER_DEFINITION_SEQ))
 
 // This object is mapped to Perl as Slic3r::Config::PrintObject.
 PRINT_CONFIG_CLASS_DEFINE(
@@ -2256,11 +2261,8 @@ PRINT_CONFIG_CLASS_DERIVED_DEFINE0(
 #undef STATIC_PRINT_CONFIG_CACHE_BASE
 #undef STATIC_PRINT_CONFIG_CACHE_DERIVED
 #undef PRINT_CONFIG_CLASS_ELEMENT_DEFINITION
-#undef PRINT_CONFIG_CLASS_ELEMENT_EQUAL
-#undef PRINT_CONFIG_CLASS_ELEMENT_LOWER
-#undef PRINT_CONFIG_CLASS_ELEMENT_HASH
-#undef PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION
-#undef PRINT_CONFIG_CLASS_ELEMENT_INITIALIZATION2
+#undef PRINT_CONFIG_CLASS_ELEMENT_VISIT
+#undef PRINT_CONFIG_CLASS_COMMON_BODY
 #undef PRINT_CONFIG_CLASS_DEFINE
 #undef PRINT_CONFIG_CLASS_DERIVED_CLASS_LIST
 #undef PRINT_CONFIG_CLASS_DERIVED_CLASS_LIST_ITEM

src/libslic3r/PrintObject.cpp

@@ -25,9 +25,11 @@
 #include "TriangleMeshSlicer.hpp"
 #include "Utils.hpp"
 #include "Fill/FillAdaptive.hpp"
+#include "Fill/Fill.hpp"
 #include "Fill/FillLightning.hpp"
 #include "Format/STL.hpp"
 #include "format.hpp"
+#include "AABBTreeIndirect.hpp"
 #include "AABBTreeLines.hpp"
 
 #include <cstddef>
@@ -681,6 +683,98 @@ void PrintObject::prepare_infill()
     } // for each region
 #endif /* SLIC3R_DEBUG_SLICE_PROCESSING */
 
+    // Orca: precompute the object's 3D connected bodies for separated infills / per-model
+    // centering. Two islands belong to the same body when their slices overlap on adjacent
+    // layers; islands that only overlap in top-down projection but never touch (e.g. interleaved
+    // chain links) stay separate, matching "split to objects". Each layer island then records
+    // the full bounding box of its body, so its infill is centered on that body as if it were
+    // sliced alone. Compute this before bridges so anchors and extrusion share the same origin.
+    bool needs_separated_components = false;
+    for (size_t i = 0; i < this->num_printing_regions(); ++ i) {
+        const PrintRegionConfig &rc = this->printing_region(i).config();
+        if (rc.separated_infills || rc.center_of_surface_pattern == CenterOfSurfacePattern::Each_Model) {
+            needs_separated_components = true;
+            break;
+        }
+    }
+    // Orca: Fast path: the feature only changes anything when the object is made of more than one
+    // connected body. Detect that cheaply the same way as "Split to objects" — more than one
+    // model part, or a single part whose mesh is splittable (is_splittable() is cached). A single
+    // body already shares the object center, i.e. the default, so skip the connectivity pass.
+    if (needs_separated_components) {
+        int                parts      = 0;
+        const ModelVolume *first_part = nullptr;
+        for (const ModelVolume *v : this->model_object()->volumes)
+            if (v->is_model_part()) { ++ parts; first_part = v; }
+        if (parts <= 1 && ! (first_part != nullptr && first_part->is_splittable()))
+            needs_separated_components = false;
+    }
+    for (Layer *layer : m_layers)
+        layer->lslices_separated_component_bboxes.clear();
+    if (needs_separated_components) {
+        const size_t        nl = m_layers.size();
+        std::vector<size_t> offset(nl + 1, 0); // Orca: flat index of the first island of each layer
+        for (size_t i = 0; i < nl; ++ i)
+            offset[i + 1] = offset[i] + m_layers[i]->lslices.size();
+        const size_t nreg = offset[nl];
+        // Orca: Union-find over every (layer, island).
+        std::vector<size_t> parent(nreg);
+        for (size_t i = 0; i < nreg; ++ i) parent[i] = i;
+        auto find = [&parent](size_t x) {
+            while (parent[x] != x) { parent[x] = parent[parent[x]]; x = parent[x]; }
+            return x;
+        };
+        auto unite = [&](size_t a, size_t b) { a = find(a); b = find(b); if (a != b) parent[a] = b; };
+        // Orca: Index the smaller of two consecutive layers instead of scanning every
+        // pair of islands. The tree prunes distant boxes on fragmented models; exact
+        // polygon intersections still decide connectivity for the remaining candidates.
+        for (size_t i = 0; i + 1 < nl; ++ i) {
+            m_print->throw_if_canceled();
+            size_t layer_a = i, layer_b = i + 1;
+            if (m_layers[layer_a]->lslices.size() < m_layers[layer_b]->lslices.size())
+                std::swap(layer_a, layer_b);
+            const Layer *la = m_layers[layer_a], *lb = m_layers[layer_b];
+            if (lb->lslices.empty())
+                continue;
+
+            using IslandTree = AABBTreeIndirect::Tree<2, coord_t>;
+            std::vector<AABBTreeIndirect::BoundingBoxWrapper> bboxes;
+            bboxes.reserve(lb->lslices.size());
+            for (size_t b = 0; b < lb->lslices.size(); ++ b)
+                bboxes.emplace_back(b, lb->lslices_bboxes[b]);
+            IslandTree tree;
+            tree.build_modify_input(bboxes);
+            for (size_t a = 0; a < la->lslices.size(); ++ a) {
+                const IslandTree::BoundingBox query(la->lslices_bboxes[a].min, la->lslices_bboxes[a].max);
+                AABBTreeIndirect::traverse(tree,
+                    [&query](const IslandTree::Node &node) { return node.bbox.intersects(query); },
+                    [&](const IslandTree::Node &node) {
+                        const size_t b = node.idx;
+                        // Orca: Tree boxes include an epsilon, so retain the original box
+                        // filter. Already-connected islands cannot change the partition
+                        // and need no further polygon intersection.
+                        if (la->lslices_bboxes[a].overlap(lb->lslices_bboxes[b]) &&
+                            find(offset[layer_a] + a) != find(offset[layer_b] + b) &&
+                            ! intersection_ex(la->lslices[a], lb->lslices[b]).empty())
+                            unite(offset[layer_a] + a, offset[layer_b] + b);
+                        return true;
+                    });
+            }
+        }
+        // Orca: Full bounding box of each body, indexed by its union-find root.
+        std::vector<BoundingBox> body_bbox(nreg);
+        for (size_t i = 0; i < nl; ++ i)
+            for (size_t a = 0; a < m_layers[i]->lslices.size(); ++ a)
+                body_bbox[find(offset[i] + a)].merge(m_layers[i]->lslices_bboxes[a]);
+        // Orca: Store the body bbox for every island.
+        for (size_t i = 0; i < nl; ++ i) {
+            Layer *layer = m_layers[i];
+            layer->lslices_separated_component_bboxes.resize(layer->lslices.size());
+            for (size_t a = 0; a < layer->lslices.size(); ++ a)
+                layer->lslices_separated_component_bboxes[a] = body_bbox[find(offset[i] + a)];
+        }
+    }
+
     // the following step needs to be done before combination because it may need
     // to remove only half of the combined infill
     this->bridge_over_infill();
@@ -715,71 +809,6 @@ void PrintObject::infill()
     if (this->set_started(posInfill)) {
         m_print->set_status(35, L("Generating infill toolpath"));
 
-        // Orca: precompute the object's 3D connected bodies for separated infills / per-model
-        // centering. Two islands belong to the same body when their slices overlap on adjacent
-        // layers; islands that only overlap in top-down projection but never touch (e.g. interleaved
-        // chain links) stay separate, matching "split to objects". Each layer island then records
-        // the full bounding box of its body, so its infill is centered on that body as if it were
-        // sliced alone. Done once here, before the parallel fill, and only when a region needs it.
-        bool needs_separated_components = false;
-        for (size_t i = 0; i < this->num_printing_regions(); ++ i) {
-            const PrintRegionConfig &rc = this->printing_region(i).config();
-            if (rc.separated_infills || rc.center_of_surface_pattern == CenterOfSurfacePattern::Each_Model) {
-                needs_separated_components = true;
-                break;
-            }
-        }
-        // Fast path: the feature only changes anything when the object is made of more than one
-        // connected body. Detect that cheaply the same way as "Split to objects" — more than one
-        // model part, or a single part whose mesh is splittable (is_splittable() is cached). A single
-        // body already shares the object center, i.e. the default, so skip the connectivity pass.
-        if (needs_separated_components) {
-            int                parts      = 0;
-            const ModelVolume *first_part = nullptr;
-            for (const ModelVolume *v : this->model_object()->volumes)
-                if (v->is_model_part()) { ++ parts; first_part = v; }
-            if (parts <= 1 && ! (first_part != nullptr && first_part->is_splittable()))
-                needs_separated_components = false;
-        }
-        for (Layer *layer : m_layers)
-            layer->lslices_separated_component_bboxes.clear();
-        if (needs_separated_components) {
-            const size_t        nl = m_layers.size();
-            std::vector<size_t> offset(nl + 1, 0); // flat index of the first island of each layer
-            for (size_t i = 0; i < nl; ++ i)
-                offset[i + 1] = offset[i] + m_layers[i]->lslices.size();
-            const size_t nreg = offset[nl];
-            // Union-find over every (layer, island).
-            std::vector<size_t> parent(nreg);
-            for (size_t i = 0; i < nreg; ++ i) parent[i] = i;
-            auto find = [&parent](size_t x) {
-                while (parent[x] != x) { parent[x] = parent[parent[x]]; x = parent[x]; }
-                return x;
-            };
-            auto unite = [&](size_t a, size_t b) { a = find(a); b = find(b); if (a != b) parent[a] = b; };
-            // Join islands that overlap between two consecutive layers.
-            for (size_t i = 0; i + 1 < nl; ++ i) {
-                const Layer *la = m_layers[i], *lb = m_layers[i + 1];
-                for (size_t a = 0; a < la->lslices.size(); ++ a)
-                    for (size_t b = 0; b < lb->lslices.size(); ++ b)
-                        if (la->lslices_bboxes[a].overlap(lb->lslices_bboxes[b]) &&
-                            ! intersection_ex(la->lslices[a], lb->lslices[b]).empty())
-                            unite(offset[i] + a, offset[i + 1] + b);
-            }
-            // Full bounding box of each body, indexed by its union-find root.
-            std::vector<BoundingBox> body_bbox(nreg);
-            for (size_t i = 0; i < nl; ++ i)
-                for (size_t a = 0; a < m_layers[i]->lslices.size(); ++ a)
-                    body_bbox[find(offset[i] + a)].merge(m_layers[i]->lslices_bboxes[a]);
-            // Store the body bbox for every island.
-            for (size_t i = 0; i < nl; ++ i) {
-                Layer *layer = m_layers[i];
-                layer->lslices_separated_component_bboxes.resize(layer->lslices.size());
-                for (size_t a = 0; a < layer->lslices.size(); ++ a)
-                    layer->lslices_separated_component_bboxes[a] = body_bbox[find(offset[i] + a)];
-            }
-        }
-
         const auto& adaptive_fill_octree = this->m_adaptive_fill_octrees.first;
         const auto& support_fill_octree = this->m_adaptive_fill_octrees.second;
 
@@ -1516,8 +1545,6 @@ bool PrintObject::invalidate_state_by_config_options(
             || opt_key == "infill_anchor_max"
             || opt_key == "top_surface_line_width"
             || opt_key == "bottom_surface_density"
-            || opt_key == "center_of_surface_pattern"
-            || opt_key == "separated_infills" 
             || opt_key == "initial_layer_line_width"
             || opt_key == "small_area_infill_flow_compensation"
             || opt_key == "lateral_lattice_angle_1"
@@ -1525,6 +1552,10 @@ bool PrintObject::invalidate_state_by_config_options(
             || opt_key == "infill_overhang_angle") {
             steps.emplace_back(posInfill);
         } else if (opt_key == "sparse_infill_pattern"
+                   // Orca: Body centering now also determines bridge anchors during preparation.
+                   // Invalidating preparation also invalidates infill, including top/bottom surfaces.
+                   || opt_key == "center_of_surface_pattern"
+                   || opt_key == "separated_infills"
                    || opt_key == "sparse_infill_smooth_factor"
                    || opt_key == "symmetric_infill_y_axis"
                    || opt_key == "infill_shift_step"
@@ -1595,13 +1626,9 @@ bool PrintObject::invalidate_state_by_config_options(
             steps.emplace_back(posPerimeters);
             steps.emplace_back(posSupportMaterial);
         } else if (opt_key == "bridge_flow" || opt_key == "internal_bridge_flow") {
-            if (m_config.support_top_z_distance > 0.) {
-            	// Only invalidate due to bridging if bridging is enabled.
-            	// If later "support_top_z_distance" is modified, the complete PrintObject is invalidated anyway.
-            	steps.emplace_back(posPerimeters);
-            	steps.emplace_back(posInfill);
-	            steps.emplace_back(posSupportMaterial);
-	        }
+            steps.emplace_back(posPerimeters);
+            steps.emplace_back(posInfill);
+            steps.emplace_back(posSupportMaterial);
         } else if (
                 opt_key == "wall_generator"
             || opt_key == "wall_transition_length"
@@ -1726,7 +1753,9 @@ bool PrintObject::invalidate_step(PrintObjectStep step)
 bool PrintObject::invalidate_all_steps()
 {
 	// First call the "invalidate" functions, which may cancel background processing.
-    bool result = Inherited::invalidate_all_steps() | m_print->invalidate_all_steps();
+    const bool inherited_invalidated = Inherited::invalidate_all_steps();
+    const bool print_invalidated     = m_print->invalidate_all_steps();
+    bool result = inherited_invalidated || print_invalidated;
 	// Then reset some of the depending values.
 	m_slicing_params.valid = false;
 	m_belt_floor_z_shift_cache_valid = false;
@@ -2789,7 +2818,7 @@ void PrintObject::bridge_over_infill()
     // SECTION to gather and filter surfaces for expanding, and then cluster them by layer
     {
         tbb::concurrent_vector<CandidateSurface> candidate_surfaces;
-        tbb::parallel_for(tbb::blocked_range<size_t>(0, this->layers().size()), [po = static_cast<const PrintObject *>(this), &candidate_surfaces, has_lightning_infill](tbb::blocked_range<size_t> r) {
+        tbb::parallel_for(tbb::blocked_range<size_t>(0, this->layers().size()), [po = static_cast<const PrintObject *>(this), &candidate_surfaces](tbb::blocked_range<size_t> r) {
             PRINT_OBJECT_TIME_LIMIT_MILLIS(PRINT_OBJECT_TIME_LIMIT_DEFAULT);
             for (size_t lidx = r.begin(); lidx < r.end(); lidx++) {
                 const Layer *layer = po->get_layer(lidx);
@@ -3132,21 +3161,12 @@ void PrintObject::bridge_over_infill()
         return diff(layers_sparse_infill, not_sparse_infill);
     };
 
-    // LAMBDA do determine optimal bridging angle
-    auto determine_bridging_angle = [](const Polygons &bridged_area, const Lines &anchors, InfillPattern dominant_pattern, double infill_direction) {
+    // Orca: Derive the fallback bridge direction from the supplied anchor geometry.
+    // Pattern-specific angle selection belongs at the call site, where the supporting
+    // layer and region are known; this helper must not override it with a base config angle.
+    auto determine_bridging_angle = [](const Polygons &bridged_area, const Lines &anchors) {
         AABBTreeLines::LinesDistancer<Line> lines_tree(anchors);
 
-        // Orca: since 3D Honeycomb was "fixed" by forcing coordf_t layerHeight = scale_(1.0), this is no longer needed.
-        // CorssHatch also does not need fixed angle.
-        //
-        // Check it the infill that require a fixed infill angle.
-        //switch (dominant_pattern) {
-        //case ip3DHoneycomb:
-        //case ipCrossHatch:
-        //    return (infill_direction + 45.0) * 2.0 * M_PI / 360.;
-        //default: break;
-        //}
-
         std::map<double, int> counted_directions;
         for (const Polygon &p : bridged_area) {
             double acc_distance = 0;
@@ -3212,18 +3232,15 @@ void PrintObject::bridge_over_infill()
         if (bridging_angle == 0) {
             bridging_angle = 0.001;
         }
-        switch (dominant_pattern) {
-        case ipHilbertCurve: bridging_angle += 0.25 * PI; break;
-        case ipOctagramSpiral: bridging_angle += (1.0 / 16.0) * PI; break;
-        default: break;
-        }
 
         return bridging_angle;
     };
 
-    // LAMBDA that will fill given polygons with lines, exapand the lines to the nearest anchor, and reconstruct polygons from the newly
-    // generated lines
-    auto construct_anchored_polygon = [](Polygons bridged_area, Lines anchors, const Flow &bridging_flow, double bridging_angle) {
+    // Orca: Extend scan sections to the nearest anchors and reconstruct the bridge area.
+    // scan_spacing controls boundary sampling independently of the extrusion spacing;
+    // anchoring overlap and smoothing thresholds still use the physical bridging flow.
+    auto construct_anchored_polygon = [](Polygons bridged_area, Lines anchors, const Flow &bridging_flow, double bridging_angle,
+                                         coord_t scan_spacing, bool restore_anchors = false) {
         auto lines_rotate = [](Lines &lines, double cos_angle, double sin_angle) {
             for (Line &l : lines) {
                 double ax = double(l.a.x());
@@ -3250,12 +3267,12 @@ void PrintObject::bridge_over_infill()
             BoundingBox bb_x = get_extents(bridged_area);
             BoundingBox bb_y = get_extents(anchors);
 
-            const size_t n_vlines = (bb_x.max.x() - bb_x.min.x() + bridging_flow.scaled_spacing() - 1) / bridging_flow.scaled_spacing();
+            const size_t n_vlines = (bb_x.max.x() - bb_x.min.x() + scan_spacing - 1) / scan_spacing;
             std::vector<Line> vertical_lines(n_vlines);
             for (size_t i = 0; i < n_vlines; i++) {
-                // Orca: Make sure the line is placed in the middle of the extrusion
-                // coord_t x           = bb_x.min.x() + i * bridging_flow.scaled_spacing();
-                coord_t x           = bb_x.min.x() + (i + 0.5) * bridging_flow.scaled_spacing();
+                // Orca: Sample the center of each reconstructed strip. Its edges lie
+                // half a scan step away, even when the sampling is finer than extrusion.
+                coord_t x           = bb_x.min.x() + (i + 0.5) * scan_spacing;
                 coord_t y_min       = bb_y.min.y() - bridging_flow.scaled_spacing();
                 coord_t y_max       = bb_y.max.y() + bridging_flow.scaled_spacing();
                 vertical_lines[i].a = Point{x, y_min};
@@ -3278,7 +3295,11 @@ void PrintObject::bridge_over_infill()
                 auto anchors_intersections = anchors_and_walls_tree.intersections_with_line<true>(vertical_lines[i]);
 
                 for (Line &section : polygon_sections[i]) {
-                    auto maybe_below_anchor = std::upper_bound(anchors_intersections.rbegin(), anchors_intersections.rend(), section.a,
+                    // Orca: A repaired boundary may already overlap its anchor by one flow width.
+                    // Include that overlap in the search so restoring rounded corners does not
+                    // extend every already anchored section into the next sparse infill cell.
+                    const coord_t overlap = restore_anchors ? bridging_flow.scaled_width() + SCALED_EPSILON : 0;
+                    auto maybe_below_anchor = std::upper_bound(anchors_intersections.rbegin(), anchors_intersections.rend(), section.a + Point{0, overlap},
                                                                [](const Point &a, const std::pair<Point, size_t> &b) {
                                                                    return a.y() > b.first.y();
                                                                });
@@ -3287,7 +3308,7 @@ void PrintObject::bridge_over_infill()
                         section.a.y() -= bridging_flow.scaled_width() * (0.5 + 0.5);
                     }
 
-                    auto maybe_upper_anchor = std::upper_bound(anchors_intersections.begin(), anchors_intersections.end(), section.b,
+                    auto maybe_upper_anchor = std::upper_bound(anchors_intersections.begin(), anchors_intersections.end(), section.b - Point{0, overlap},
                                                                [](const Point &a, const std::pair<Point, size_t> &b) {
                                                                    return a.y() < b.first.y();
                                                                });
@@ -3317,7 +3338,9 @@ void PrintObject::bridge_over_infill()
                           });
             }
 
-            // reconstruct polygon from polygon sections
+            // Orca: Reconstruct the polygon from scan sections. At discontinuities and
+            // strip starts/ends, use half the scan step for the X offsets; using half an
+            // extrusion spacing would overlap the finer strips and distort curved anchors.
             struct TracedPoly
             {
                 Points lows;
@@ -3343,8 +3366,8 @@ void PrintObject::bridge_over_infill()
                             36.0 * double(bridging_flow.scaled_spacing()) * bridging_flow.scaled_spacing()) {
                             traced_poly.lows.push_back(candidate->a);
                         } else {
-                            traced_poly.lows.push_back(traced_poly.lows.back() + Point{bridging_flow.scaled_spacing() / 2, 0});
-                            traced_poly.lows.push_back(candidate->a - Point{bridging_flow.scaled_spacing() / 2, 0});
+                            traced_poly.lows.push_back(traced_poly.lows.back() + Point{scan_spacing / 2, 0});
+                            traced_poly.lows.push_back(candidate->a - Point{scan_spacing / 2, 0});
                             traced_poly.lows.push_back(candidate->a);
                         }
 
@@ -3352,8 +3375,8 @@ void PrintObject::bridge_over_infill()
                             36.0 * double(bridging_flow.scaled_spacing()) * bridging_flow.scaled_spacing()) {
                             traced_poly.highs.push_back(candidate->b);
                         } else {
-                            traced_poly.highs.push_back(traced_poly.highs.back() + Point{bridging_flow.scaled_spacing() / 2, 0});
-                            traced_poly.highs.push_back(candidate->b - Point{bridging_flow.scaled_spacing() / 2, 0});
+                            traced_poly.highs.push_back(traced_poly.highs.back() + Point{scan_spacing / 2, 0});
+                            traced_poly.highs.push_back(candidate->b - Point{scan_spacing / 2, 0});
                             traced_poly.highs.push_back(candidate->b);
                         }
                         segment_added = true;
@@ -3361,9 +3384,9 @@ void PrintObject::bridge_over_infill()
                     }
 
                     if (!segment_added) {
-                        // Zero overlapping segments, we just close this polygon
-                        traced_poly.lows.push_back(traced_poly.lows.back() + Point{bridging_flow.scaled_spacing() / 2, 0});
-                        traced_poly.highs.push_back(traced_poly.highs.back() + Point{bridging_flow.scaled_spacing() / 2, 0});
+                        // Orca: No section continues this strip; close at its right edge.
+                        traced_poly.lows.push_back(traced_poly.lows.back() + Point{scan_spacing / 2, 0});
+                        traced_poly.highs.push_back(traced_poly.highs.back() + Point{scan_spacing / 2, 0});
                         Polygon &new_poly = expanded_bridged_area.emplace_back(std::move(traced_poly.lows));
                         new_poly.points.insert(new_poly.points.end(), traced_poly.highs.rbegin(), traced_poly.highs.rend());
                         traced_poly.lows.clear();
@@ -3378,9 +3401,9 @@ void PrintObject::bridge_over_infill()
                 for (const auto &segment : polygon_slice) {
                     if (used_segments.find(&segment) == used_segments.end()) {
                         TracedPoly &new_tp = current_traced_polys.emplace_back();
-                        new_tp.lows.push_back(segment.a - Point{bridging_flow.scaled_spacing() / 2, 0});
+                        new_tp.lows.push_back(segment.a - Point{scan_spacing / 2, 0});
                         new_tp.lows.push_back(segment.a);
-                        new_tp.highs.push_back(segment.b - Point{bridging_flow.scaled_spacing() / 2, 0});
+                        new_tp.highs.push_back(segment.b - Point{scan_spacing / 2, 0});
                         new_tp.highs.push_back(segment.b);
                     }
                 }
@@ -3487,7 +3510,10 @@ void PrintObject::bridge_over_infill()
                 total_fill_area   = closing(total_fill_area, float(SCALED_EPSILON));
                 expansion_area    = closing(expansion_area, float(SCALED_EPSILON));
                 expansion_area    = intersection(expansion_area, deep_infill_area);
-                Polylines anchors = intersection_pl(infill_lines[lidx - 1], shrink(expansion_area, spacing));
+                // Orca: Preserve the real lower-layer anchors for every candidate in this
+                // layer. Replacing this shared set for one pattern also changes later regions,
+                // and synthetic straight lines can claim support where no infill is printed.
+                const Polylines anchors = intersection_pl(infill_lines[lidx - 1], shrink(expansion_area, spacing));
                 Polygons internal_unsupported_area = shrink(deep_infill_area, spacing * 4.5);
 
 #ifdef DEBUG_BRIDGE_OVER_INFILL
@@ -3498,6 +3524,9 @@ void PrintObject::bridge_over_infill()
                 std::vector<CandidateSurface> expanded_surfaces;
                 expanded_surfaces.reserve(surfaces_by_layer[lidx].size());
                 for (const CandidateSurface &candidate : surfaces_by_layer[lidx]) {
+                    const auto &region_config = candidate.region->region().config();
+                    const bool turning_pattern = region_config.sparse_infill_pattern == ipHilbertCurve ||
+                                                 region_config.sparse_infill_pattern == ipOctagramSpiral;
                     const Flow &flow              = candidate.region->bridging_flow(frSolidInfill, true);
                     Polygons    area_to_be_bridge = expand(candidate.new_polys, flow.scaled_spacing());
                     area_to_be_bridge             = intersection(area_to_be_bridge, deep_infill_area);
@@ -3526,20 +3555,40 @@ void PrintObject::bridge_over_infill()
                                to_lines(area_to_be_bridge), to_lines(boundary_plines), to_lines(anchors), to_lines(expansion_area));
 #endif
 
-                    double bridging_angle = 0;
-                    if (!anchors.empty()) {
-                        bridging_angle = determine_bridging_angle(area_to_be_bridge, to_lines(anchors),
-                                                                  candidate.region->region().config().sparse_infill_pattern.value,
-                                                                  candidate.region->region().config().infill_direction.value);
-                    } else {
-                        // use expansion boundaries as anchors.
-                        // Also, use Infill pattern that is neutral for angle determination, since there are no infill lines.
-                        bridging_angle = determine_bridging_angle(area_to_be_bridge, to_lines(boundary_plines), InfillPattern::ipLine, 0);
+                    double bridging_angle = -1.;
+                    if (!anchors.empty() && turning_pattern) {
+                        // Orca: Keep adjacent bridges over Hilbert/Octagram aligned despite
+                        // their many local turning directions. Use the lower layer's rotation,
+                        // since that is the infill supporting the bridge, not the current layer's.
+                        for (const LayerRegion *lower_region : layer->lower_layer->regions()) {
+                            // Orca: Apply the configured direction only if the same region has
+                            // sparse infill below this bridge. A height modifier may put another
+                            // pattern underneath, requiring the geometry-based fallback below.
+                            if (&lower_region->region() != &candidate.region->region() ||
+                                intersection(area_to_be_bridge, to_polygons(lower_region->fill_surfaces.filter_by_type(stInternal))).empty())
+                                continue;
+                            bridging_angle = calculate_infill_rotation_angle(po, layer->lower_layer->id(), region_config.infill_direction.value,
+                                                                            region_config.sparse_infill_rotate_template.value) + 0.5 * PI;
+                            // Orca: Apply model alignment as infill generation does, then normalize
+                            // the undirected bridge angle to [0, PI), including negative rotations.
+                            if (region_config.align_infill_direction_to_model) {
+                                const auto &m = po->trafo().matrix();
+                                bridging_angle += std::atan2(double(m(1, 0)), double(m(0, 0)));
+                            }
+                            bridging_angle = std::fmod(bridging_angle, PI);
+                            if (bridging_angle < 0.)
+                                bridging_angle += PI;
+                            break;
+                        }
                     }
+                    // Orca: A different region below (e.g. a height modifier) needs the actual anchor
+                    // directions. When there are no sparse anchors, use the expansion boundaries.
+                    if (bridging_angle < 0.)
+                        bridging_angle = determine_bridging_angle(area_to_be_bridge, to_lines(anchors.empty() ? boundary_plines : anchors));
                     
-                    // ORCA: Internal bridge angle override
+                    // Orca: Preserve the user's absolute or relative internal bridge angle
+                    // override after automatic direction selection.
                     if (candidate.region->region().config().internal_bridge_angle.value > 0) {
-                        const auto  &region_config      = candidate.region->region().config();
                         const double custom_angle_rad   = Geometry::deg2rad(region_config.internal_bridge_angle.value);
                         if (region_config.relative_bridge_angle.value)
                             bridging_angle += custom_angle_rad;
@@ -3552,11 +3601,19 @@ void PrintObject::bridge_over_infill()
                         }
                     }
 
+                    // Orca: Changing the bridge direction must not change its physical supports.
+                    // Extend to actual sparse infill or the existing boundary anchors, never to
+                    // a synthetic grid that merely has the same nominal angle and spacing.
                     boundary_plines.insert(boundary_plines.end(), anchors.begin(), anchors.end());
                     if (!lightning_area.empty() && !intersection(area_to_be_bridge, lightning_area).empty()) {
                         boundary_plines = intersection_pl(boundary_plines, expand(area_to_be_bridge, scale_(10)));
                     }
-                    Polygons bridging_area = construct_anchored_polygon(area_to_be_bridge, to_lines(boundary_plines), flow, bridging_angle);
+                    // Orca: Use four samples per extrusion spacing for Hilbert/Octagram so the
+                    // reconstructed boundary follows rounded anchors instead of cutting corners.
+                    // Keep the original step for other patterns and at least one coordinate unit
+                    // after integer division. This changes boundary accuracy, not infill density.
+                    const coord_t scan_spacing = std::max(coord_t(1), flow.scaled_spacing() / (turning_pattern ? 4 : 1));
+                    Polygons bridging_area = construct_anchored_polygon(area_to_be_bridge, to_lines(boundary_plines), flow, bridging_angle, scan_spacing);
 
                     // Check collision with other expanded surfaces
                     {
@@ -3570,7 +3627,9 @@ void PrintObject::bridge_over_infill()
                             }
                         }
                         if (reconstruct) {
-                            bridging_area = construct_anchored_polygon(area_to_be_bridge, to_lines(boundary_plines), flow, bridging_angle);
+                            // Orca: Retain the same sampling accuracy when matching a nearby
+                            // bridge's direction; rebuilding must not lose the curved supports.
+                            bridging_area = construct_anchored_polygon(area_to_be_bridge, to_lines(boundary_plines), flow, bridging_angle, scan_spacing);
                         }
                     }
 
@@ -3578,6 +3637,13 @@ void PrintObject::bridge_over_infill()
                     // bridging_area         = opening(bridging_area, flow.scaled_spacing());
                     bridging_area          = opening(bridging_area, flow.scaled_spacing() * 0.75);
                     bridging_area          = closing(bridging_area, flow.scaled_spacing());
+                    // Orca: Opening/closing can pull rounded bridge ends away from their real
+                    // supports. Restore those contacts after smoothing, preserving the cleaned
+                    // area and the selected angle; do not smooth the restored contacts again.
+                    if (turning_pattern && !bridging_area.empty()) {
+                        bridging_area = union_(bridging_area, construct_anchored_polygon(bridging_area, to_lines(boundary_plines), flow,
+                                                                                       bridging_angle, scan_spacing, true));
+                    }
                     bridging_area          = intersection(bridging_area, limiting_area);
                     bridging_area          = intersection(bridging_area, total_fill_area);
                     bridging_area          = diff(bridging_area, total_top_area);

src/libslic3r/PrintObjectSlice.cpp

@@ -339,11 +339,16 @@ static std::vector<std::vector<ExPolygons>> slices_to_regions(
                     }
                     int   idx_first_printable_region = -1;
                     bool  complex                    = false;
+                    std::vector<int> printable_region_ids;
                     for (int idx_region = 0; idx_region < int(layer_range.volume_regions.size()); ++ idx_region) {
                         const PrintObjectRegions::VolumeRegion &region = layer_range.volume_regions[idx_region];
                         if (!bbox_z_in_layer_frame || (region.bbox->min().z() <= z && region.bbox->max().z() >= z)) {
-                            if (idx_first_printable_region == -1 && region.model_volume->is_model_part())
+                            if (region.model_volume->is_model_part())
+                                printable_region_ids.push_back(idx_region);
+
+                            if (idx_first_printable_region == -1 && region.model_volume->is_model_part()) {
                                 idx_first_printable_region = idx_region;
+                            }
                             else if (idx_first_printable_region != -1) {
                                 // Test for overlap with some other region.
                                 for (int idx_region2 = idx_first_printable_region; idx_region2 < idx_region; ++ idx_region2) {
@@ -361,8 +366,10 @@ static std::vector<std::vector<ExPolygons>> slices_to_regions(
                     if (complex)
                         zs_complex.push_back({ z_idx, z });
                     else if (idx_first_printable_region >= 0) {
-                        const PrintObjectRegions::VolumeRegion &region = layer_range.volume_regions[idx_first_printable_region];
-                        slices_by_region[region.region->print_object_region_id()][z_idx] = std::move(volume_slices_find_by_id(volume_slices, region.model_volume->id()).slices[z_idx]);
+                        for (int printable_region_id : printable_region_ids) {
+                            const PrintObjectRegions::VolumeRegion &region = layer_range.volume_regions[printable_region_id];
+                            append(slices_by_region[region.region->print_object_region_id()][z_idx], std::move(volume_slices_find_by_id(volume_slices, region.model_volume->id()).slices[z_idx]));
+                        }
                     }
                 }
             }
@@ -564,7 +571,7 @@ bool groupingVolumes(std::vector<VolumeSlices> objSliceByVolume, std::vector<gro
     }
 
     tbb::parallel_for(tbb::blocked_range<int>(0, osvIndex.size()),
-        [&osvIndex, &objSliceByVolume, &offsetValue, &resolution](const tbb::blocked_range<int>& range) {
+        [&osvIndex, &objSliceByVolume, &resolution](const tbb::blocked_range<int>& range) {
             for (auto k = range.begin(); k != range.end(); ++k) {
                 for (ExPolygon& poly_ex : objSliceByVolume[osvIndex[k][0]].slices[osvIndex[k][1]])
                     poly_ex.douglas_peucker(resolution);
@@ -572,7 +579,7 @@ bool groupingVolumes(std::vector<VolumeSlices> objSliceByVolume, std::vector<gro
         });
 
     tbb::parallel_for(tbb::blocked_range<int>(0, osvIndex.size()),
-        [&osvIndex, &objSliceByVolume,&offsetValue, &resolution](const tbb::blocked_range<int>& range) {
+        [&osvIndex, &objSliceByVolume,&offsetValue](const tbb::blocked_range<int>& range) {
             for (auto k = range.begin(); k != range.end(); ++k) {
                 objSliceByVolume[osvIndex[k][0]].slices[osvIndex[k][1]] = offset_ex(objSliceByVolume[osvIndex[k][0]].slices[osvIndex[k][1]], offsetValue);
             }

src/libslic3r/PublishSettings.cpp

@@ -0,0 +1,315 @@
+#include "PublishSettings.hpp"
+
+#include "PresetBundle.hpp"
+#include "Preset.hpp"
+#include "PrintConfig.hpp"
+#include "MaterialType.hpp"
+
+#include <boost/log/trivial.hpp>
+#include <boost/algorithm/string/trim.hpp>
+
+#include <map>
+#include <set>
+
+namespace Slic3r {
+
+std::string publish_base_key(const std::string &key)
+{
+    const size_t pos = key.find('#');
+    return pos == std::string::npos ? key : key.substr(0, pos);
+}
+
+// Parse the trailing "#N" variant index ("retraction_length#2" -> 2). Returns -1 when the key
+// carries no '#' separator or its suffix is malformed; mirrors the importer's strict parse
+// (PresetBundle.cpp) so the export side rejects the same variants the receiver would skip.
+static int publish_variant_index(const std::string &key, const std::string &base_key)
+{
+    if (key.size() <= base_key.size() || key.compare(0, base_key.size(), base_key) != 0 || key[base_key.size()] != '#')
+        return -1;
+    const std::string suffix = key.substr(base_key.size() + 1);
+    if (suffix.empty())
+        return -1;
+    int idx = 0;
+    for (const char c : suffix) {
+        if (c < '0' || c > '9')
+            return -1;
+        idx = idx * 10 + (c - '0');
+        if (idx > 1000000) // overflow guard; real vector sizes are tiny
+            return -1;
+    }
+    return idx;
+}
+
+std::string normalize_filament_type(const std::string& type)
+{
+    if (type.empty())
+        return type;
+    if (MaterialType::find(type) != nullptr)
+        return type;
+    // "PLA High Speed" -> "PLA": strip a space-separated modifier, but keep dash-separated
+    // types like "PA-CF" / "PETG-CF" intact (they are distinct materials, not modifiers).
+    const size_t sep = type.find(' ');
+    if (sep != std::string::npos) {
+        const std::string base = type.substr(0, sep);
+        if (MaterialType::find(base) != nullptr)
+            return base;
+    }
+    return type;
+}
+
+void make_publish_universal(DynamicPrintConfig &config)
+{
+    // Lists: empty => compatible with every printer / every print preset. Conditions:
+    // empty so a leftover expression left behind by the baseline clone can never
+    // re-narrow the match (see is_compatible_with_printer, Preset.cpp:840). All four
+    // keys exist on filament presets; nil-guard for hand-crafted future schemas.
+    if (auto *opt = config.opt<ConfigOptionStrings>("compatible_printers", false))
+        opt->values.clear();
+    if (auto *opt = config.opt<ConfigOptionStrings>("compatible_prints", false))
+        opt->values.clear();
+    if (auto *opt = config.opt<ConfigOptionString>("compatible_printers_condition", false))
+        opt->value.clear();
+    if (auto *opt = config.opt<ConfigOptionString>("compatible_prints_condition", false))
+        opt->value.clear();
+}
+
+std::string publish_material_base_name(const std::string &preset_name)
+{
+    if (preset_name.empty())
+        return preset_name;
+    const size_t at = preset_name.find('@');
+    std::string base = (at == std::string::npos) ? preset_name : preset_name.substr(0, at);
+    boost::trim_right(base);
+    return base;
+}
+
+const std::set<std::string>& publish_structural_keys()
+{
+    // Non-publishable keys: the *_settings_id keys are also in PresetCollection::skipped_in_dirty
+    // (Preset.cpp) / stripped from configs (profile_print_params_same); publishing them would
+    // rewrite the user's preset inheritance/structure.
+    static const std::set<std::string> structural_keys = {
+        "printer_settings_id", "filament_settings_id", "print_settings_id",
+        "sla_print_settings_id", "sla_material_settings_id",
+        "compatible_printers", "compatible_prints",
+        "compatible_printers_condition", "compatible_prints_condition",
+        "default_filament_profile", "default_print_profile",
+        "default_sla_print_profile", "default_sla_material_profile",
+        "extruder_count", "bed_shape",
+        "inherits", "inherits_group",
+        "printer_technology", "printer_model", "printer_variant",
+        "physical_printer_settings_id", "filament_ids",
+        "different_settings_to_system"
+    };
+    return structural_keys;
+}
+
+const std::set<std::string>& publish_mixed_keys()
+{
+    // Must match PresetBundle's s_project_options mixed-color group (PresetBundle.cpp): these
+    // are project-level parallel per-slot arrays, not filament-preset options, so the import
+    // material pass applies them into project_config instead of a filament preset config.
+    static const std::set<std::string> mixed_keys = {
+        "filament_is_mixed",
+        "filament_mixed_components",
+        "filament_mixed_sublayer_ratios",
+        "filament_mixed_gradient",
+        "filament_mixed_gradient_range",
+        "filament_mixed_gradient_curve",
+        "filament_mixed_gradient_per_part"
+    };
+    return mixed_keys;
+}
+
+// The printer tab's "Retraction" optgroup (TabPrinter::build_fff, Tab.cpp), in tab order.
+// KEEP IN SYNC with that optgroup: the published-3MF printer allowlist is built from these
+// lists, so any key shown there must be publishable here (and vice versa).
+const std::vector<PublishablePrinterOption>& publishable_printer_retraction_options()
+{
+    static const std::vector<PublishablePrinterOption> options = {
+        { "retraction_length",              "printer_extruder_retraction#length" },
+        { "retract_restart_extra",          "printer_extruder_retraction#extra-length-on-restart" },
+        { "retraction_speed",               "printer_extruder_retraction#retraction-speed" },
+        { "deretraction_speed",             "printer_extruder_retraction#deretraction-speed" },
+        { "retraction_minimum_travel",      "printer_extruder_retraction#travel-distance-threshold" },
+        { "retract_when_changing_layer",    "printer_extruder_retraction#retract-on-layer-change" },
+        { "wipe",                           "printer_extruder_retraction#wipe-while-retracting" },
+        { "wipe_distance",                  "printer_extruder_retraction#wipe-distance" },
+        { "retract_before_wipe",            "printer_extruder_retraction#retract-amount-before-wipe" },
+        { "retract_after_wipe",             "printer_extruder_retraction#retract-amount-after-wipe" },
+    };
+    return options;
+}
+
+// The printer tab's "Z-Hop" optgroup (TabPrinter::build_fff, Tab.cpp), in tab order. KEEP IN
+// SYNC with that optgroup, same as publishable_printer_retraction_options().
+const std::vector<PublishablePrinterOption>& publishable_printer_z_hop_options()
+{
+    static const std::vector<PublishablePrinterOption> options = {
+        { "retract_lift_enforce", "printer_extruder_z_hop#on-surfaces" },
+        { "z_hop_types",          "printer_extruder_z_hop#z-hop-type" },
+        { "z_hop",                "printer_extruder_z_hop#z-hop-height" },
+        { "travel_slope",         "printer_extruder_z_hop#traveling-angle" },
+        { "retract_lift_above",   "printer_extruder_z_hop#only-lift-z-above" },
+        { "retract_lift_below",   "printer_extruder_z_hop#only-lift-z-below" },
+    };
+    return options;
+}
+
+const std::set<std::string>& publishable_printer_keys()
+{
+    // Union of the two optgroups; "Retraction when switching material" keys are excluded
+    // (toolchange retraction is device/profile territory, not a publishable behavior tweak).
+    static const std::set<std::string> printer_keys = [] {
+        std::set<std::string> keys;
+        for (const PublishablePrinterOption &opt : publishable_printer_retraction_options())
+            keys.insert(opt.key);
+        for (const PublishablePrinterOption &opt : publishable_printer_z_hop_options())
+            keys.insert(opt.key);
+        return keys;
+    }();
+    return printer_keys;
+}
+
+std::vector<std::string> collect_dirty_settings_keys(const PresetBundle& bundle)
+{
+    std::set<std::string> keys;
+
+    // Union the dirty keys of each collection's edited preset (filaments may span multiple
+    // slots); feeds only the Publish dialog's pre-check.
+    for (const std::string& key : bundle.prints.current_dirty_options(true))
+        keys.insert(key);
+    for (const std::string& key : bundle.printers.current_dirty_options(true))
+        keys.insert(key);
+    for (const std::string& key : bundle.filaments.current_dirty_options(true))
+        keys.insert(key);
+
+    return std::vector<std::string>(keys.begin(), keys.end());
+}
+
+DynamicPrintConfig filter_published_config(
+    const DynamicPrintConfig &full_config,
+    const std::vector<std::string> &published_keys,
+    const std::vector<PublishedMaterialEntry> &material_keys)
+{
+    DynamicPrintConfig filtered;
+
+    std::set<std::string> base_keys_to_include;
+    // Never masked (whole-vector serialization): identity, plate geometry, process keys and
+    // printer keys without a "#N" variant.
+    std::set<std::string>         mask_exempt_keys;
+    // Material entries: base key -> author slots whose values must survive; other slots are
+    // masked to their defaults so a publish (partial or full) does not leak unrelated slot
+    // data.
+    std::map<std::string, std::set<int>> slot_mask_map;
+
+    // 1. Mandatory material identity & slot count keys for 3MF validation/normalization
+    // (filament_ids: exported for validation, denylisted on apply - see publish_structural_keys).
+    static const std::vector<std::string> s_material_identity_keys = {
+        "filament_colour",
+        "filament_type",
+        "filament_vendor",
+        "filament_ids",
+        "filament_diameter",
+        "filament_self_index",
+        "filament_extruder_variant"
+    };
+    for (const std::string &key : s_material_identity_keys) {
+        base_keys_to_include.insert(key);
+        mask_exempt_keys.insert(key);
+    }
+
+    // 2. Published plate / bed geometry keys (wipe tower positioning)
+    static const std::vector<std::string> s_plate_geometry_keys = {
+        "wipe_tower_x",
+        "wipe_tower_y",
+        "wipe_tower_rotation_angle"
+    };
+    for (const std::string &key : s_plate_geometry_keys) {
+        base_keys_to_include.insert(key);
+        mask_exempt_keys.insert(key);
+    }
+
+    // 3. Process and printer published keys. Printer per-extruder keys carry a "#N" variant
+    // (e.g. retraction_length#2): mask the base to the author's extruder index so a partial
+    // publish does not serialize every extruder's value (same slot-masking as the material side).
+    const std::set<std::string> &printer_keys = publishable_printer_keys();
+    for (const std::string &key : published_keys) {
+        const std::string base_key = publish_base_key(key);
+        if (base_key.empty())
+            continue;
+        base_keys_to_include.insert(base_key);
+        if (printer_keys.count(base_key) != 0) {
+            const int variant_idx = publish_variant_index(key, base_key);
+            if (variant_idx >= 0)
+                slot_mask_map[base_key].insert(variant_idx);
+            else
+                mask_exempt_keys.insert(base_key); // bare printer key or malformed variant: whole vector
+        } else {
+            mask_exempt_keys.insert(base_key); // process key: whole vector
+        }
+    }
+
+    // 4. Material-specific published keys. Both partial (entry.keys) and full-publish
+    // (entry.full_keys) entries mask to the author's slot on export (see the copy loop below);
+    // slot-less entries (hand-crafted files) stay unmasked (whole vector).
+    for (const PublishedMaterialEntry &entry : material_keys) {
+        for (const std::string &key : entry.keys) {
+            const std::string base_key = publish_base_key(key);
+            if (base_key.empty())
+                continue;
+            base_keys_to_include.insert(base_key);
+            if (entry.slot >= 0)
+                slot_mask_map[base_key].insert(entry.slot);
+        }
+        for (const std::string &key : entry.full_keys) {
+            const std::string base_key = publish_base_key(key);
+            if (base_key.empty())
+                continue;
+            base_keys_to_include.insert(base_key);
+            if (entry.slot >= 0)
+                slot_mask_map[base_key].insert(entry.slot);
+        }
+    }
+
+    // Masking restores every non-published slot of a vector option with the option default, so
+    // a partial publish does not leak unrelated slot data. can_mask_slots reports whether a key
+    // is maskable at all (vector option plus a registered default of the same type); an
+    // unmaskable key is dropped from the payload entirely instead of shipping the author's
+    // whole vector.
+    auto can_mask_slots = [](const ConfigOption &opt, const ConfigOptionDef *def) -> bool {
+        if (def == nullptr || !def->default_value || def->default_value->type() != opt.type())
+            return false;
+        const auto *vec         = dynamic_cast<const ConfigOptionVectorBase *>(&opt);
+        const auto *default_vec = dynamic_cast<const ConfigOptionVectorBase *>(def->default_value.get());
+        return vec != nullptr && vec->size() > 0 && default_vec != nullptr && !default_vec->empty();
+    };
+    auto mask_slots = [](ConfigOption &opt, const ConfigOptionDef *def, const std::set<int> &keep_slots) {
+        auto *vec = dynamic_cast<ConfigOptionVectorBase*>(&opt);
+        for (size_t idx = 0; idx < vec->size(); ++idx)
+            if (keep_slots.count(static_cast<int>(idx)) == 0)
+                vec->set_at(def->default_value.get(), idx, 0);
+    };
+
+    // Copy the selected options from full_config into the filtered config.
+    for (const std::string &key : base_keys_to_include) {
+        const ConfigOption *opt = full_config.option(key);
+        if (opt == nullptr)
+            continue;
+        const auto  mask_it       = slot_mask_map.find(key);
+        const bool  needs_masking = mask_exempt_keys.count(key) == 0 && mask_it != slot_mask_map.end() && !mask_it->second.empty();
+        if (needs_masking && !can_mask_slots(*opt, print_config_def.get(key))) {
+            BOOST_LOG_TRIVIAL(warning) << "publish: dropping unmaskable key \"" << key
+                                       << "\" from the published payload (no usable option default)";
+            continue;
+        }
+        ConfigOption *cloned = opt->clone();
+        if (needs_masking)
+            mask_slots(*cloned, print_config_def.get(key), mask_it->second);
+        filtered.set_key_value(key, cloned);
+    }
+
+    return filtered;
+}
+
+} // namespace Slic3r

src/libslic3r/PublishSettings.hpp

@@ -0,0 +1,99 @@
+#pragma once
+#include <set>
+#include <string>
+#include <vector>
+
+namespace Slic3r {
+class PresetBundle;
+
+// Strip a trailing "#N" variant suffix ("retraction_length#2" -> "retraction_length").
+std::string publish_base_key(const std::string &key);
+
+// Structural keys that are never applied onto the receiver's presets when loading a published
+// 3MF (single source of truth for the denylist); applying them would rewrite the user's preset
+// inheritance/structure. filament_ids is still exported via the identity list (3MF validation
+// needs it) - exported, never applied.
+const std::set<std::string>& publish_structural_keys();
+
+// The mixed-color filament project keys (parallel per-slot arrays, see PresetBundle's
+// s_project_options). Import applies them into project_config, not a filament preset.
+const std::set<std::string>& publish_mixed_keys();
+
+// One row of the printer tab's "Retraction" / "Z-Hop" optgroups (config key + tab icon id).
+struct PublishablePrinterOption {
+    const char *key;  // config key, e.g. "retraction_length"
+    const char *icon; // tab icon id, e.g. "printer_extruder_retraction#length"
+};
+
+// The printer tab's "Retraction" / "Z-Hop" optgroup options, in tab order.
+const std::vector<PublishablePrinterOption>& publishable_printer_retraction_options();
+const std::vector<PublishablePrinterOption>& publishable_printer_z_hop_options();
+
+// Union of the two optgroup option lists; printer keys apply on import only if their base
+// key is in this allowlist.
+const std::set<std::string>& publishable_printer_keys();
+
+// Union of setting keys differing from the base/system preset across the current print,
+// printer and filament presets (feeds the Publish dialog's pre-check).
+std::vector<std::string> collect_dirty_settings_keys(const PresetBundle& bundle);
+
+// Per-slot published material keys, applied positionally (author slot N -> receiver slot N).
+// The identity fields drive the created copy's naming and grouping on Full entries, the
+// notification labels, and the partial type gate (publish_type) is the author's explicit
+// opt-in for requiring a material type.
+struct PublishedMaterialEntry {
+    std::string filament_type;   // material family, e.g. "PLA" (may be empty)
+    std::string filament_vendor; // e.g. "Generic", "Bambu" (may be empty)
+    std::string filament_id;     // stable material id, e.g. "GFL99" (may be empty)
+    // Unique preset id of the author's slot preset (e.g. Orca Filament Library "setting_id").
+    // Not matched against the receiver's library; carried so identical Full entries within one
+    // load share one created instance (within-load dedup key).
+    std::string setting_id;
+    // Canonical name of the author's slot preset (e.g. "Generic PLA @System"). On Full import
+    // it names the created copy after its "@variant" tail is stripped; never matched against
+    // the receiver's library.
+    std::string preset_name;
+    // 0-based author filament slot; -1 (hand-crafted files) is skipped.
+    int         slot{-1};
+    std::vector<std::string> keys;
+    // "Full Publish": the whole filament preset (full_keys) is published. On the receiver Full
+    // Publish always creates a standalone parentless copy (libslic3r's "Detach from parent"),
+    // universally compatible and project-embedded only - never written to the user's library.
+    // Identical Full entries within one load share one created instance (within-load dedup).
+    bool full{false};
+    // All non-structural filament keys of the author's slot preset; values travel in the file
+    // config, masked to the author's slot index.
+    std::vector<std::string> full_keys;
+    // Vendor-agnostic (MaterialType) filament type the author requires for this slot; on a
+    // partial entry's mismatch the slot is replaced with a same-type filament. Full entries
+    // consult no gate.
+    bool publish_type{false};
+    std::string publish_type_value;
+    // Required filament colour, applied on load regardless of the type match.
+    bool publish_color{false};
+    std::string color;
+    // Import-side only, never serialized: the authored slot sits past the receiver's physical
+    // capacity, so the entry is appended as an empty mixed-filament placeholder (virtual tail
+    // slot; the GUI flags it for the user to assign components).
+    bool mixed_placeholder{false};
+};
+
+// "PLA High Speed" -> "PLA" (strip a space modifier); dash types like "PA-CF" are kept intact.
+std::string normalize_filament_type(const std::string& type);
+
+class DynamicPrintConfig;
+// Clear the compatibility lists/conditions on a filament config so it is universally
+// compatible once detached (empty lists + empty conditions = compatible with everything).
+void make_publish_universal(DynamicPrintConfig &config);
+
+// Naming base for a detached published-material copy: "Generic PLA @System" -> "Generic PLA"
+// (truncate/right-trim at the first '@' tail). Empty result means "fall back to identity".
+std::string publish_material_base_name(const std::string &preset_name);
+
+// Minimal DynamicPrintConfig for a published 3MF export: only the selected published keys,
+// material keys, identity fields and plate geometry keys.
+DynamicPrintConfig filter_published_config(
+    const DynamicPrintConfig &full_config,
+    const std::vector<std::string> &published_keys,
+    const std::vector<PublishedMaterialEntry> &material_keys);
+}

src/libslic3r/SLA/Hollowing.cpp

@@ -1,4 +1,5 @@
 #include <functional>
+#include <numeric>
 #include <optional>
 
 #include <libslic3r/OpenVDBUtils.hpp>

src/libslic3r/SLA/Hollowing.hpp

@@ -44,9 +44,6 @@ struct DrainHole
         : pos(p), normal(n), radius(r), height(h), failed(fl)
     {}
 
-    DrainHole(const DrainHole& rhs) :
-        DrainHole(rhs.pos, rhs.normal, rhs.radius, rhs.height, rhs.failed) {}
-    
     bool operator==(const DrainHole &sp) const;
     
     bool operator!=(const DrainHole &sp) const { return !(sp == (*this)); }

src/libslic3r/SLAPrint.cpp

@@ -1007,7 +1007,9 @@ bool SLAPrintObject::invalidate_step(SLAPrintObjectStep step)
 
 bool SLAPrintObject::invalidate_all_steps()
 {
-    return Inherited::invalidate_all_steps() | m_print->invalidate_all_steps();
+    const bool inherited_invalidated = Inherited::invalidate_all_steps();
+    const bool print_invalidated     = m_print->invalidate_all_steps();
+    return inherited_invalidated || print_invalidated;
 }
 
 double SLAPrintObject::get_elevation() const {

src/libslic3r/Support/SupportCommon.cpp

@@ -65,11 +65,13 @@ std::pair<SupportGeneratorLayersPtr, SupportGeneratorLayersPtr> generate_interfa
         const bool                 smooth_supports        = support_params.support_style != smsGrid;
         SupportGeneratorLayersPtr &interface_layers       = base_and_interface_layers.first;
         SupportGeneratorLayersPtr &base_interface_layers  = base_and_interface_layers.second;
-        // The user-facing interface layer counts include the contact layer. Internally,
-        // contact layers are generated separately, so only the remaining layers are
-        // projected into intermediate interface/base-interface layers here.
-        const size_t num_top_interface_layers    = support_params.has_top_contacts    ? support_params.num_top_interface_layers    - 1 : 0;
-        const size_t num_bottom_interface_layers = support_params.has_bottom_contacts ? support_params.num_bottom_interface_layers - 1 : 0;
+        // Contacts printed separately consume one requested interface layer. Organic
+        // bottom contacts are projection seeds and are not printed separately.
+        const bool organic_tree = support_params.support_style == smsTreeOrganic;
+        const size_t num_top_interface_layers         = support_params.has_top_contacts ?
+                                                        support_params.num_top_interface_layers - 1 : 0;
+        const size_t num_bottom_interface_layers      = support_params.has_bottom_contacts ?
+                                                        support_params.num_bottom_interface_layers - (organic_tree ? 0 : 1) : 0;
         const size_t num_top_base_interface_layers    = std::min(support_params.num_top_base_interface_layers,    num_top_interface_layers);
         const size_t num_bottom_base_interface_layers = std::min(support_params.num_bottom_base_interface_layers, num_bottom_interface_layers);
         const size_t num_top_interface_layers_only    = num_top_interface_layers    - num_top_base_interface_layers;
@@ -132,7 +134,7 @@ std::pair<SupportGeneratorLayersPtr, SupportGeneratorLayersPtr> generate_interfa
             return nullptr;
         };
         tbb::parallel_for(tbb::blocked_range<int>(0, int(intermediate_layers.size())),
-            [&bottom_contacts, &top_contacts, &top_interface_layers, &top_base_interface_layers, &intermediate_layers, &insert_layer, &support_params,
+            [&bottom_contacts, &top_contacts, &top_interface_layers, &top_base_interface_layers, &intermediate_layers, &insert_layer,
              num_top_interface_layers, num_bottom_interface_layers, num_top_base_interface_layers, num_bottom_base_interface_layers,
              num_top_interface_layers_only, num_bottom_interface_layers_only,
              snug_supports, &interface_layers, &base_interface_layers](const tbb::blocked_range<int>& range) {
@@ -1236,10 +1238,6 @@ static void modulate_extrusion_by_overlapping_layers(
                 (fragment_end.is_start ? &polyline.points.front() : &polyline.points.back());
         }
     private:
-        ExtrusionPathFragmentEndPointAccessor& operator=(const ExtrusionPathFragmentEndPointAccessor&) {
-            return *this;
-        }
-
         const std::vector<ExtrusionPathFragment> &m_path_fragments;
     };
     const coord_t search_radius = 7;
@@ -1658,28 +1656,32 @@ void generate_support_toolpaths(
                 if (top_contact_layer.could_merge(interface_layer) && ! raft_layer)
                     top_contact_layer.merge(std::move(interface_layer));
             }
-            if (!bottom_interfaces && support_params.can_merge_support_regions) {
-                if (base_layer.could_merge(bottom_contact_layer))
-                    base_layer.merge(std::move(bottom_contact_layer));
-                else if (base_layer.empty() && ! bottom_contact_layer.empty() && ! bottom_contact_layer.layer->bridging)
-                    base_layer = std::move(bottom_contact_layer);
-            } else if (bottom_contact_layer.could_merge(top_contact_layer) && ! raft_layer) {
-                if (top_interfaces && bottom_interfaces) {
-                    top_contact_layer.merge(std::move(bottom_contact_layer));
-                } else if (bottom_interfaces) {
-                    top_contact_layer.set_polygons_to_extrude(
-                        diff(top_contact_layer.polygons_to_extrude(), bottom_contact_layer.polygons_to_extrude()));
-                } else {
-                    bottom_contact_layer.set_polygons_to_extrude(
-                        diff(bottom_contact_layer.polygons_to_extrude(), top_contact_layer.polygons_to_extrude()));
-                }
-            } else if (bottom_contact_layer.could_merge(interface_layer) && ! organic_tree) {
-                const bool interface_layer_is_bottom = interface_layer.layer->layer_type == SupporLayerType::BottomInterface;
-                if (bottom_interfaces && interface_layer_is_bottom) {
-                    bottom_contact_layer.merge(std::move(interface_layer));
-                } else {
-                    bottom_contact_layer.set_polygons_to_extrude(
-                        diff(bottom_contact_layer.polygons_to_extrude(), interface_layer.polygons_to_extrude()));
+            // Orca: Organic bottom contacts are projection seeds, not same-layer toolpaths.
+            // Do not merge them into another same-layer support region.
+            if (!organic_tree) {
+                if (!bottom_interfaces && support_params.can_merge_support_regions) {
+                    if (base_layer.could_merge(bottom_contact_layer))
+                        base_layer.merge(std::move(bottom_contact_layer));
+                    else if (base_layer.empty() && ! bottom_contact_layer.empty() && ! bottom_contact_layer.layer->bridging)
+                        base_layer = std::move(bottom_contact_layer);
+                } else if (bottom_contact_layer.could_merge(top_contact_layer) && ! raft_layer) {
+                    if (top_interfaces && bottom_interfaces) {
+                        top_contact_layer.merge(std::move(bottom_contact_layer));
+                    } else if (bottom_interfaces) {
+                        top_contact_layer.set_polygons_to_extrude(
+                            diff(top_contact_layer.polygons_to_extrude(), bottom_contact_layer.polygons_to_extrude()));
+                    } else {
+                        bottom_contact_layer.set_polygons_to_extrude(
+                            diff(bottom_contact_layer.polygons_to_extrude(), top_contact_layer.polygons_to_extrude()));
+                    }
+                } else if (bottom_contact_layer.could_merge(interface_layer)) {
+                    const bool interface_layer_is_bottom = interface_layer.layer->layer_type == SupporLayerType::BottomInterface;
+                    if (bottom_interfaces && interface_layer_is_bottom) {
+                        bottom_contact_layer.merge(std::move(interface_layer));
+                    } else {
+                        bottom_contact_layer.set_polygons_to_extrude(
+                            diff(bottom_contact_layer.polygons_to_extrude(), interface_layer.polygons_to_extrude()));
+                    }
                 }
             }
 

src/libslic3r/Support/SupportMaterial.cpp

@@ -334,8 +334,7 @@ PrintObjectSupportMaterial::PrintObjectSupportMaterial(const PrintObject *object
     m_print_config          (&object->print()->config()),
     m_object_config         (&object->config()),
     m_slicing_params        (slicing_params),
-    m_support_params        (*object),
-	m_object                (object)
+    m_support_params        (*object)
 {
 }
 
@@ -1649,7 +1648,7 @@ static inline std::tuple<Polygons, Polygons, double> detect_contacts(
 
         // Cache support trimming polygons derived from lower layer polygons, possible merged with "on build plate only" trimming polygons.
         auto slices_margin_update =
-            [&slices_margin, &layer, &lower_layer, &lower_layer_polygons, buildplate_only, has_enforcer, &annotations, layer_id]
+            [&slices_margin, &lower_layer, &lower_layer_polygons, buildplate_only, has_enforcer, &annotations, layer_id]
         (float slices_margin_offset, float no_interface_offset) {
             if (slices_margin.offset != slices_margin_offset) {
                 slices_margin.offset = slices_margin_offset;

src/libslic3r/Support/SupportMaterial.hpp

@@ -86,7 +86,6 @@ private:
 */
 
 	// Following objects are not owned by SupportMaterial class.
-	const PrintObject 		*m_object;
 	const PrintConfig 		*m_print_config;
 	const PrintObjectConfig *m_object_config;
 	// Pre-calculated parameters shared between the object slicer and the support generator,

src/libslic3r/Support/SupportParameters.hpp

@@ -141,6 +141,8 @@ struct SupportParameters {
             this->contact_fill_pattern = ipGrid;
         else if (object_config.support_interface_pattern == smipRectilinearInterlaced)
             this->contact_fill_pattern = ipRectilinear;
+        else if (object_config.support_interface_pattern == smipSpiralInset)
+            this->contact_fill_pattern = ipSpiralInset;
         else
             this->contact_fill_pattern =
             (object_config.support_interface_pattern == smipAuto && zero_gap_contact_interface) ||

src/libslic3r/Support/TreeModelVolumes.cpp

@@ -33,7 +33,7 @@ namespace Slic3r::TreeSupport3D
 using namespace std::literals;
 
 // or warning
-// had to use a define beacuse the macro processing inside macro BOOST_LOG_TRIVIAL()
+// had to use a define because the macro processing inside macro BOOST_LOG_TRIVIAL()
 #define error_level_not_in_cache debug
 
 //FIXME Machine border is currently ignored.

src/libslic3r/Support/TreeSupport.cpp

@@ -2866,7 +2866,7 @@ void TreeSupport::drop_nodes()
     SupportNode::diameter_angle_scale_factor = diameter_angle_scale_factor;
     float        DO_NOT_MOVER_UNDER_MM       = is_slim ? 0 : 5;                     // do not move contact points under 5mm
 
-    auto get_max_move_dist = [this, &config, tan_angle, wall_count, support_extrusion_width](const SupportNode *node, int power = 1) {
+    auto get_max_move_dist = [this, tan_angle, support_extrusion_width](const SupportNode *node, int power = 1) {
         if (node->max_move_dist == 0) {
             node->radius        = get_radius(node);
             node->max_move_dist = std::min(tan_angle * node->height, support_extrusion_width);
@@ -3045,7 +3045,9 @@ void TreeSupport::drop_nodes()
             const MinimumSpanningTree& mst = spanning_trees[group_index];
             //In the first pass, merge all nodes that are close together.
             std::vector<std::pair<const Point, SupportNode*>> nodes_vec(nodes_this_part.begin(), nodes_this_part.end());
-            tbb::parallel_for_each(nodes_vec.begin(), nodes_vec.end(), [&](const std::pair<const Point, SupportNode*>& entry) {
+            // Sequential: nodes merge into and invalidate each other in place, so parallel execution
+            // makes the merge order (and thus the result) depend on thread scheduling.
+            std::for_each(nodes_vec.begin(), nodes_vec.end(), [&](const std::pair<const Point, SupportNode*>& entry) {
                 SupportNode* p_node = entry.second;
                 SupportNode& node = *p_node;
                 if (!p_node->valid)
@@ -3142,7 +3144,32 @@ void TreeSupport::drop_nodes()
             );
 
             //In the second pass, move all middle nodes.
-            tbb::parallel_for_each(nodes_vec.begin(), nodes_vec.end(), [&](const std::pair<const Point, SupportNode*>& entry) {
+            // Still parallel: this pass only reads other nodes. Side effects (invalidation, new
+            // nodes, contact_nodes/unsupported_branch_leaves updates) are recorded per node and
+            // applied afterwards in node order. Node creation must be deferred too, since
+            // SupportNode's constructor writes `parent->child = this` on other nodes.
+            struct PendingNode {
+                Point        position;
+                int          distance_to_top           = 0;
+                int          support_roof_layers_below = 0;
+                bool         to_buildplate             = false;
+                SupportNode *parent                    = nullptr;
+                bool         zero_max_move             = false;
+                bool         has_overhang              = false;
+                ExPolygon    overhang;
+                bool         clamp_radius              = false;
+                coordf_t     parent_radius             = 0;
+                double       dist_to_outer             = 0;
+            };
+            struct PassTwoResult {
+                bool                     invalidate       = false;
+                bool                     unsupported_leaf = false;
+                std::vector<PendingNode> pending;
+            };
+            std::vector<PassTwoResult> pass2_results(nodes_vec.size());
+            auto pass2_body = [&](size_t node_idx) {
+                const std::pair<const Point, SupportNode*>& entry = nodes_vec[node_idx];
+                PassTwoResult& pass2_out = pass2_results[node_idx];
 
                 SupportNode* p_node = entry.second;
                 const SupportNode& node = *p_node;
@@ -3163,14 +3190,16 @@ void TreeSupport::drop_nodes()
                             p_node->to_buildplate = false;
                             continue;
                         }
-                        SupportNode *next_node   = m_ts_data->create_node(next_pt, p_node->distance_to_top + 1, obj_layer_nr_next,
-                                                                          p_node->support_roof_layers_below - (p_node->distance_to_top >= 0 ? 1 : 0),
-                                                                          to_buildplate, p_node, print_z_next, height_next);
-                        next_node->max_move_dist = 0;
-                        next_node->overhang = std::move(overhang);
-                        m_ts_data->m_mutex.lock();
-                        contact_nodes[layer_nr_next].emplace_back(next_node);
-                        m_ts_data->m_mutex.unlock();
+                        PendingNode pending;
+                        pending.position                  = next_pt;
+                        pending.distance_to_top           = p_node->distance_to_top + 1;
+                        pending.support_roof_layers_below = p_node->support_roof_layers_below - (p_node->distance_to_top >= 0 ? 1 : 0);
+                        pending.to_buildplate             = to_buildplate;
+                        pending.parent                    = p_node;
+                        pending.zero_max_move             = true;
+                        pending.has_overhang              = true;
+                        pending.overhang                  = std::move(overhang);
+                        pass2_out.pending.emplace_back(std::move(pending));
 
                     }
                     return;
@@ -3187,17 +3216,17 @@ void TreeSupport::drop_nodes()
                     {
                         if (support_on_buildplate_only)
                         {
-                            unsupported_branch_leaves.push_front({ layer_nr, p_node });
+                            pass2_out.unsupported_leaf = true;
                         }
                         else {
-                            p_node->valid = false;
+                            pass2_out.invalidate = true;
                         }
                         return;
                     }
                     // if the link between parent and current is cut by contours, mark current as bottom contact node
                     if (p_node->parent && intersection_ln({p_node->position, p_node->parent->position}, layer_contours).empty()==false)
                     {
-                        p_node->valid = false;
+                        pass2_out.invalidate = true;
                         return;
                     }
                 }
@@ -3316,20 +3345,47 @@ void TreeSupport::drop_nodes()
                 }
                 auto              next_collision = get_collision(0, obj_layer_nr_next);
                 const bool   to_buildplate  = !is_inside_ex(m_ts_data->m_layer_outlines[obj_layer_nr_next], next_layer_vertex);
-                SupportNode *     next_node     = m_ts_data->create_node(next_layer_vertex, node.distance_to_top + 1, obj_layer_nr_next,
-                    node.support_roof_layers_below - (node.distance_to_top >= 0 ? 1 : 0),
-                    to_buildplate, p_node, print_z_next, height_next);
                 // don't increase radius if next node will collide partially with the object (STUDIO-7883)
-                to_outside             = projection_onto(next_collision, next_node->position);
+                to_outside             = projection_onto(next_collision, next_layer_vertex);
                 direction_to_outer     = to_outside - node.position;
                 double dist_to_outer   = unscale_(direction_to_outer.cast<double>().norm());
-                next_node->radius      = std::max(node.radius, std::min(next_node->radius, dist_to_outer));
-                get_max_move_dist(next_node);
-                m_ts_data->m_mutex.lock();
-                contact_nodes[layer_nr_next].push_back(next_node);
-                m_ts_data->m_mutex.unlock();
+                PendingNode pending;
+                pending.position                  = next_layer_vertex;
+                pending.distance_to_top           = node.distance_to_top + 1;
+                pending.support_roof_layers_below = node.support_roof_layers_below - (node.distance_to_top >= 0 ? 1 : 0);
+                pending.to_buildplate             = to_buildplate;
+                pending.parent                    = p_node;
+                pending.clamp_radius              = true;
+                pending.parent_radius             = node.radius;
+                pending.dist_to_outer             = dist_to_outer;
+                pass2_out.pending.emplace_back(std::move(pending));
+            };
+            tbb::parallel_for(tbb::blocked_range<size_t>(0, nodes_vec.size()),
+                [&pass2_body](const tbb::blocked_range<size_t>& node_range) {
+                    for (size_t node_idx = node_range.begin(); node_idx < node_range.end(); ++ node_idx)
+                        pass2_body(node_idx);
+                });
+            // Apply the recorded side effects in node order.
+            for (size_t node_idx = 0; node_idx < nodes_vec.size(); ++ node_idx) {
+                PassTwoResult& pass2_out = pass2_results[node_idx];
+                for (PendingNode& pending : pass2_out.pending) {
+                    SupportNode* next_node = m_ts_data->create_node(pending.position, pending.distance_to_top, obj_layer_nr_next,
+                        pending.support_roof_layers_below, pending.to_buildplate, pending.parent, print_z_next, height_next);
+                    if (pending.zero_max_move)
+                        next_node->max_move_dist = 0;
+                    if (pending.has_overhang)
+                        next_node->overhang = std::move(pending.overhang);
+                    if (pending.clamp_radius) {
+                        next_node->radius = std::max(pending.parent_radius, std::min(next_node->radius, pending.dist_to_outer));
+                        get_max_move_dist(next_node);
+                    }
+                    contact_nodes[layer_nr_next].push_back(next_node);
+                }
+                if (pass2_out.unsupported_leaf)
+                    unsupported_branch_leaves.push_front({ layer_nr, nodes_vec[node_idx].second });
+                if (pass2_out.invalidate)
+                    nodes_vec[node_idx].second->valid = false;
             }
-            );
         }
 
 #ifdef SUPPORT_TREE_DEBUG_TO_SVG

src/libslic3r/Support/TreeSupport.hpp

@@ -204,8 +204,9 @@ public:
         clear_nodes();
     }
 
-    TreeSupportData(TreeSupportData&&) = default;
-    TreeSupportData& operator=(TreeSupportData&&) = default;
+    // Deleted by the tbb::spin_mutex member.
+    TreeSupportData(TreeSupportData&&) = delete;
+    TreeSupportData& operator=(TreeSupportData&&) = delete;
 
     TreeSupportData(const TreeSupportData&) = delete;
     TreeSupportData& operator=(const TreeSupportData&) = delete;
@@ -431,7 +432,6 @@ private:
     size_t          m_highest_overhang_layer = 0;
     std::vector<std::vector<MinimumSpanningTree>> m_spanning_trees;
     std::vector< std::unordered_map<Line, bool, LineHash>> m_mst_line_x_layer_contour_caches;
-    float    DO_NOT_MOVER_UNDER_MM = 0.0;
     coordf_t base_radius                        = 0.0;
     const coordf_t MAX_BRANCH_RADIUS = 10.0;
     const coordf_t MIN_BRANCH_RADIUS = 0.4;

src/libslic3r/Support/TreeSupport3D.cpp

@@ -2398,13 +2398,10 @@ static void merge_influence_areas(
     size_t num_buckets_initial;
     {
         // How many buckets per first merge iteration?
-        const size_t num_threads     = tbb::this_task_arena::max_concurrency();
-        // 4 buckets per thread if possible,
-        const size_t num_buckets_min = (input_size + 2) / 4;
-        // 2 buckets per thread otherwise.
-        const size_t num_buckets_max = input_size / 2;
-        num_buckets_initial          = num_buckets_min >= num_threads ? num_buckets_min : num_buckets_max;
-        const size_t bucket_size     = num_buckets_min >= num_threads ? 4 : 2;
+        // Fixed at 4: merging is not associative, so sizing buckets off max_concurrency() made
+        // results depend on the core count of the slicing machine.
+        const size_t bucket_size     = 4;
+        num_buckets_initial          = (input_size + 2) / 4;
         // Fill in the buckets.
         SupportElementMerging *it = influence_areas.data();
         // Reserve one more bucket to keep a single influence area which will not be merged in the first iteration.

src/libslic3r/Thread.cpp

@@ -30,6 +30,11 @@ static HMODULE					s_hKernel32 = nullptr;
 static SetThreadDescriptionType s_fnSetThreadDescription = nullptr;
 static GetThreadDescriptionType	s_fnGetThreadDescription = nullptr;
 
+// Convert the FARPROC from GetProcAddress to Fn through a generic function pointer.
+template<typename Fn> static Fn load_proc(HMODULE module, const char* name) {
+	return reinterpret_cast<Fn>(reinterpret_cast<void(*)()>(::GetProcAddress(module, name)));
+}
+
 static bool WindowsGetSetThreadNameAPIInitialize()
 {
 	if (! s_SetGetThreadDescriptionInitialized) {
@@ -37,8 +42,8 @@ static bool WindowsGetSetThreadNameAPIInitialize()
 		// to initialize 
 		s_hKernel32 = LoadLibraryW(L"Kernel32.dll");
 		if (s_hKernel32) {
-			s_fnSetThreadDescription = (SetThreadDescriptionType)::GetProcAddress(s_hKernel32, "SetThreadDescription");
-			s_fnGetThreadDescription = (GetThreadDescriptionType)::GetProcAddress(s_hKernel32, "GetThreadDescription");
+			s_fnSetThreadDescription = load_proc<SetThreadDescriptionType>(s_hKernel32, "SetThreadDescription");
+			s_fnGetThreadDescription = load_proc<GetThreadDescriptionType>(s_hKernel32, "GetThreadDescription");
 		}
 		s_SetGetThreadDescriptionInitialized = true;
 	}

src/libslic3r/TriangleMeshSlicer.cpp

@@ -12,6 +12,7 @@
 #include <deque>
 #include <queue>
 #include <mutex>
+#include <tuple>
 #include <utility>
 
 #include <boost/log/trivial.hpp>
@@ -607,6 +608,17 @@ static inline std::vector<IntersectionLines> slice_make_lines(
             }
         }
     );
+    // Facet processing above is parallel, so per-layer line order depends on thread scheduling,
+    // and make_loops() derives island order and loop start vertices from it. Sort canonically;
+    // edge_type and flags only break ties, std::sort being unstable.
+    tbb::parallel_for(tbb::blocked_range<size_t>(0, lines.size()),
+        [&lines](const tbb::blocked_range<size_t> &range) {
+            for (size_t i = range.begin(); i < range.end(); ++ i)
+                std::sort(lines[i].begin(), lines[i].end(), [](const IntersectionLine &l, const IntersectionLine &r) {
+                    return std::make_tuple(l.edge_a_id, l.edge_b_id, l.a_id, l.b_id, l.a.x(), l.a.y(), l.b.x(), l.b.y(), l.edge_type, l.flags) <
+                           std::make_tuple(r.edge_a_id, r.edge_b_id, r.a_id, r.b_id, r.a.x(), r.a.y(), r.b.x(), r.b.y(), r.edge_type, r.flags);
+                });
+        });
     return lines;
 }
 

src/libslic3r/Utils.hpp

@@ -70,6 +70,7 @@
 #define CLI_FILAMENT_CAN_NOT_MAP      -66
 #define CLI_ONLY_ONE_TPU_SUPPORTED      -67
 #define CLI_FILAMENTS_NOT_SUPPORTED_BY_EXTRUDER  -68
+#define CLI_MIXED_FILAMENT_INVALID      -69
 
 #define CLI_SLICING_ERROR                  -100
 #define CLI_GCODE_PATH_CONFLICTS           -101
@@ -255,6 +256,10 @@ extern bool is_gallery_file(const std::string& path, char const* type);
 extern bool is_shapes_dir(const std::string& dir);
 //BBS: add json support
 extern bool is_json_file(const std::string& path);
+// True if rel_path is relative, has no ".." component and, joined to root, still resolves inside it.
+// Both '/' and '\\' are treated as separators on every platform, so an archive rejected on one OS
+// is rejected on all of them.
+extern bool is_path_within_root(const std::string &rel_path, const boost::filesystem::path &root);
 
 // Orca: custom protocal support utils
 inline bool is_orca_open(const std::string& url) { return boost::starts_with(url, "orcaslicer://open"); }

src/libslic3r/calib.cpp

@@ -29,9 +29,9 @@ std::string CalibPressureAdvance::move_to(Vec2d pt, GCodeWriter &writer, std::st
 
     gcode << writer.retract(); // retract before z move or move
     if(z > EPSILON && layer_height >= 0){
-        gcode << writer.travel_to_z(z, "z-hop"); // Perform z hop
+        gcode << writer.travel_to_z(z, "Z-hop"); // Perform z hop
         gcode << writer.travel_to_xy(pt, comment); // Travel with z move
-        gcode << writer.travel_to_z(layer_height, "undo z-hop"); // Undo z hop
+        gcode << writer.travel_to_z(layer_height, "undo Z-hop"); // Undo z hop
     }else {
         gcode << writer.travel_to_xy(pt, comment);
     }

src/libslic3r/calib.hpp

@@ -91,29 +91,15 @@ class CaliPresetInfo
 {
 public:
     int         tray_id;
-    int         extruder_id;
-    NozzleVolumeType nozzle_volume_type;
-    BedType     bed_type;
+    int         extruder_id = 0;
+    NozzleVolumeType nozzle_volume_type{nvtStandard};
+    BedType     bed_type{btDefault};
     float       nozzle_diameter;
     int         nozzle_pos_id{-1};
     std::string nozzle_sn;
     std::string filament_id;
     std::string setting_id;
     std::string name;
-
-    CaliPresetInfo &operator=(const CaliPresetInfo &other)
-    {
-        this->tray_id         = other.tray_id;
-        this->extruder_id     = other.extruder_id;
-        this->nozzle_volume_type = other.nozzle_volume_type;
-        this->nozzle_diameter = other.nozzle_diameter;
-        this->nozzle_pos_id   = other.nozzle_pos_id;
-        this->nozzle_sn       = other.nozzle_sn;
-        this->filament_id     = other.filament_id;
-        this->setting_id      = other.setting_id;
-        this->name            = other.name;
-        return *this;
-    }
 };
 
 struct PrinterCaliInfo

src/libslic3r/libslic3r.h

@@ -93,6 +93,9 @@ static constexpr double INSET_OVERLAP_TOLERANCE = 0.4;
 static constexpr double EXTERNAL_INFILL_MARGIN = 3;
 static constexpr double BRIDGE_INFILL_MARGIN = 1;
 static constexpr double WIPE_TOWER_MARGIN = 1.;
+// Margin for system placement of the wipe tower (defaults, re-placement, CLI). Positions
+// within WIPE_TOWER_MARGIN stay valid: a user drag down to that limit is respected.
+static constexpr double WIPE_TOWER_AUTO_MARGIN = 15.;
 //FIXME Better to use an inline function with an explicit return type.
 //inline coord_t scale_(coordf_t v) { return coord_t(floor(v / SCALING_FACTOR + 0.5f)); }
 #define scale_(val) ((val) / SCALING_FACTOR)

src/libslic3r/libslic3r_version.h.in

@@ -5,9 +5,6 @@
 #define SLIC3R_APP_KEY "@SLIC3R_APP_KEY@"
 #define SLIC3R_VERSION "@SLIC3R_VERSION@"
 #define SoftFever_VERSION "@SoftFever_VERSION@"
-#ifndef GIT_COMMIT_HASH
-    #define GIT_COMMIT_HASH "0000000" // 0000000 means uninitialized
-#endif
 #define SLIC3R_BUILD_ID "@SLIC3R_BUILD_ID@"
 //#define SLIC3R_RC_VERSION "@SLIC3R_VERSION@"
 #define BBL_INTERNAL_TESTING @BBL_INTERNAL_TESTING@

src/libslic3r/utils.cpp

@@ -310,7 +310,11 @@ void set_data_dir(const std::string &dir)
 {
     g_data_dir = dir;
     if (!g_data_dir.empty() && !boost::filesystem::exists(g_data_dir)) {
-       boost::filesystem::create_directory(g_data_dir);
+        try {
+            boost::filesystem::create_directories(g_data_dir);
+        } catch (const boost::filesystem::filesystem_error &ex) {
+            BOOST_LOG_TRIVIAL(error) << "set_data_dir: failed to create data directory " << g_data_dir << ": " << ex.what();
+        }
     }
 }
 
@@ -957,7 +961,7 @@ CopyFileResult copy_file(const std::string &from, const std::string &to, std::st
     BOOL result = CopyFileW(src_wstr, dst_wstr, FALSE);
     if (!result) {
         DWORD errCode = GetLastError();
-        error_message = "Error: " + errCode;
+        error_message = "Error: " + std::to_string(errCode);
         ret = FAIL_COPY_FILE;
         goto __finished;
     }
@@ -1084,6 +1088,30 @@ bool is_json_file(const std::string& path)
 	return boost::iends_with(path, ".json");
 }
 
+bool is_path_within_root(const std::string &rel_path, const boost::filesystem::path &root)
+{
+    auto is_separator = [](char c) { return c == '/' || c == '\\'; };
+    if (rel_path.empty() || is_separator(rel_path.front()) || (rel_path.size() > 1 && rel_path[1] == ':'))
+        return false;
+    for (size_t start = 0; start <= rel_path.size();) {
+        size_t end = start;
+        while (end < rel_path.size() && !is_separator(rel_path[end]))
+            ++end;
+        if (rel_path.compare(start, end - start, "..") == 0)
+            return false;
+        start = end + 1;
+    }
+    // Resolve against the canonical root so a symlink inside it cannot lead back out.
+    try {
+        const std::string root_str = boost::filesystem::weakly_canonical(root).string();
+        const std::string full_str = boost::filesystem::weakly_canonical(root / rel_path).string();
+        return full_str.compare(0, root_str.size(), root_str) == 0 &&
+               (full_str.size() == root_str.size() || full_str[root_str.size()] == boost::filesystem::path::preferred_separator);
+    } catch (const boost::filesystem::filesystem_error &) {
+        return false;
+    }
+}
+
 bool is_img_file(const std::string &path)
 {
 	return boost::iends_with(path, ".png") || boost::iends_with(path, ".svg");