Simplify flat faces even when a bake fits its budget

Nothing removed the even mesh over a texture's flat parts unless the
budget was lowered until simplification had to run. Collapses stay under
a thirty-second of the resolution: on the test map 387584 -> 369876
triangles, with the print unchanged (0.02% of the extrusion).

An earlier attempt was reverted for a 21% heavier result. That was the
colour despeckle switching itself off, not the collapsing: it keyed off
the face parent map, which any collapse empties.

src/libslic3r/TextureBake/TextureBakePipeline.cpp

@@ -310,12 +310,13 @@ PipelineResult run_pipeline(const TriSoup &input, const HeightSampleFn &sample,
         // triangles to fit, so every bake after the first came out coarser than the one before.
         const size_t target = settings.max_triangles + preserved;
         const bool   over_budget = displaced.triangle_count() > target;
-        // Only when the mesh is actually over budget: the decimation pass also welds the soup and is
+        // Flat faces are harvested whether or not the budget bites. Refinement is driven by the target
-        // followed by the T-junction repair, and putting an under-budget bake through both changed the
+        // edge length alone, so it leaves as fine a mesh over the flat parts of a texture as over its
-        // sliced result by a fifth even with the collapse tolerance at zero, i.e. with nothing
+        // detail, and nothing else removes those: under its budget a bake kept every redundant triangle
-        // collapsed. Harvesting flat faces on a mesh that already fits needs that path to leave the
+        // unless the budget was lowered until decimation had to run. Only collapses costing less than
-        // geometry alone first.
+        // harvest_tol are taken, so this does not reach the relief.
-        if (over_budget) {
+        const bool harvest_only = !over_budget && settings.harvest_flat && displaced.triangle_count() > 0;
+        if (over_budget || harvest_only) {
             // Colour per face on the fine mesh, so colour boundaries become creases the collapse
             // respects. Excluded (unpainted) faces take no colour.
             std::vector<int> face_color;
@@ -333,20 +334,23 @@ PipelineResult run_pipeline(const TriSoup &input, const HeightSampleFn &sample,
                     }
                 });
             }
+            // Harvesting alone is asked for by handing it the count it already has: nothing is then
+            // over the target, so the loop only ever pops collapses under the tolerance.
             const size_t before = displaced.triangle_count();
-            DecimateResult dec = decimate(displaced, target, settings.harvest_flat,
+            DecimateResult dec = decimate(displaced, over_budget ? target : before, settings.harvest_flat,
                                           settings.harvest_tol, locked,
                                           [&](double f) { return report("decimate", f); }, face_color);
             result.locked_over_budget = dec.locked_over_budget;
             displaced                 = std::move(dec.geometry);
-            lap("decimate", displaced, "over budget, simplified");
+            lap("decimate", displaced, over_budget ? "over budget, simplified" : "flat faces harvested");
             BOOST_LOG_TRIVIAL(info) << "TextureBake decimate: " << before << " -> " << displaced.triangle_count()
-                                    << " (budget " << target << ")";
+                                    << (over_budget ? " (budget " : " (flat harvest, budget ") << target << ")";
             parent.clear(); // no longer meaningful
         }
         result.triangles_refined = displaced_before_decimate;
         result.triangles_budget  = target;
         result.budget_limited    = over_budget;
+        result.simplified        = over_budget;
         if (!report("decimate", 1.0)) {
             result.canceled = true;
             return result;

src/libslic3r/TextureBake/TextureBakePipeline.hpp

@@ -115,6 +115,12 @@ struct PipelineResult
     size_t           triangles_refined  = 0;
     size_t           triangles_budget   = 0;
     bool             budget_limited     = false;
+    // The budget coarsened the mesh, so its triangles are no longer the fine, even ones the refinement
+    // laid down - they can be as large as the features on them, which a caller that post-processes per
+    // triangle (the colour despeckle) has to know. Harvesting flat faces does not count: what it
+    // removes carried nothing. Not the same question as "did a collapse run", which is why
+    // face_parent_id being empty is no longer used to answer it.
+    bool             simplified         = false;
 };
 
 // `debug`, when given and enabled, receives the mesh after every stage that ran - which is the only

src/libslic3r/TextureDisplacement.cpp

@@ -2178,6 +2178,12 @@ indexed_triangle_set build_texture_displacement_v2(const indexed_triangle_set
     BOOST_LOG_TRIVIAL(info) << "TextureBake resolution: " << settings.refine_length << " mm"
                             << (auto_edge ? " (auto)" : "") << ", budget " << settings.max_triangles / 1000 << " k"
                             << (auto_budget ? " (auto)" : "");
+    // How far a flat-face harvest may move the surface, tied to the resolution: what a bake refined to
+    // 1.4 mm edges can merge flat is not what one refined to 0.1 mm may touch. A thirty-second of the
+    // edge is well under a layer either way - at the default resolution it sheds about 5% of the
+    // triangles on a relief that covers the whole surface, and far more of one with flat ground in it -
+    // and the floor keeps a very fine resolution from spending the pass for nothing.
+    settings.harvest_tol = std::clamp(settings.refine_length / 32.0, 0.005, 0.05);
     settings.preserve_untextured = true;
     // Always on: relief driven under the plate is unprintable whichever pipeline produced it, so this
     // is no longer a choice the user has to make. Only geometry that ends up below the model's own
@@ -2335,7 +2341,9 @@ indexed_triangle_set build_texture_displacement_v2(const indexed_triangle_set
             // noise. A simplified mesh is neither: its triangles are as large as the colour regions
             // themselves and already end on the colour boundaries, so a majority vote among three
             // neighbours would repaint whole features. Bake mode (no simplification) keeps it.
-            const bool simplified = result.face_parent_id.empty();
+            // Not "did a collapse run": a flat-face harvest leaves the mesh as fine as it was, and
+            // reading it as simplified switched the despeckle off for every bake that harvested.
+            const bool simplified = result.simplified;
             despeckle_triangle_colors(out, palette, simplified ? 0 : color->despeckle_passes);
             merge_small_color_regions(out, palette, color->min_color_region_mm2);
             for (size_t i = 0; i < out.indices.size(); ++i) {